CN207053806U - A new type of heating plate - Google Patents

A new type of heating plate Download PDF

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Publication number
CN207053806U
CN207053806U CN201720763576.2U CN201720763576U CN207053806U CN 207053806 U CN207053806 U CN 207053806U CN 201720763576 U CN201720763576 U CN 201720763576U CN 207053806 U CN207053806 U CN 207053806U
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heat
cast iron
iron plate
plate base
generating pipe
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区松生
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Zhongshan Songjing Electrical Appliance Co ltd
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Zhongshan Songjing Electrical Appliance Co ltd
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Abstract

The embodiment of the utility model discloses a novel heating disc, including cast iron dish base, heating tube and thermal-insulated bisque, be provided with the recess that is used for placing the heating tube on the cast iron dish base upper surface, cast iron dish base upper surface has been spouted the tectorial membrane layer, cast iron dish base upper surface be provided with cast iron dish base central point is the circular shape spiral recess, the heating tube is the spiral heating tube, spiral heating tube block is in the spiral recess, a setting of pin is being close to on the first round spiral recess at cast iron dish base center, another terminal setting is in the spiral recess of outermost round, an aim at provides an efficient, the novel heating disc of good reliability.

Description

一种新型发热盘A new type of heating plate

技术领域technical field

本实用新型涉及电热领域,尤其涉及一种新型发热盘。The utility model relates to the field of electric heating, in particular to a novel heating plate.

背景技术Background technique

市场上现有技术的发热盘有电热炉,电茶炉,电煮锅等等,这类传统发热盘结构一般分为两种:一种是压管发热盘,一种是铺丝发热盘。压管发热盘是由发热管和金属外壳组成,而外壳多数用铝合金或铸铁盘。这种压管发热盘直接将发热管压入外壳盘内,在工作的时候内部温度很高,且产品在多次通断电后发热管会有脱落或断裂现象,影响其使用寿命。另外一种铺丝发热盘则是在铸铁盘中压入隔热绝缘粉,将发热丝铺在内部,再用隔热服将其覆盖在里面的结构。这种产品内部温度较前面的压管发热盘会低且寿命较好,但是相对来说结构复杂,工序繁多,工艺复杂,产品生产周期长,能源消耗高,排潮温度要求高,热能利用率低,制造和人工成本较高,且隔热粉长期存放会容易吸潮导致产品耐压测试不通过。Existing heating plates on the market include electric furnaces, electric tea stoves, electric cooking pots, etc. These traditional heating plates are generally divided into two types: one is a pressure tube heating plate, and the other is a wire laying heating plate. The pressure tube heating plate is composed of a heating tube and a metal shell, and most of the shells are made of aluminum alloy or cast iron plate. This pressure tube heating plate directly presses the heating tube into the shell plate, and the internal temperature is very high when it is working, and the heating tube will fall off or break after the product is turned on and off many times, which will affect its service life. Another type of wire-laid heating plate is a structure in which heat-insulating insulating powder is pressed into a cast iron plate, the heating wire is spread inside, and then covered with heat-insulating clothing. The internal temperature of this product is lower than that of the previous pressure tube heating plate and the life is better, but relatively speaking, the structure is complex, the process is numerous, the process is complicated, the product production cycle is long, the energy consumption is high, the moisture discharge temperature is high, and the heat utilization rate is high. Low, high manufacturing and labor costs, and long-term storage of heat insulation powder will easily absorb moisture and cause the product to fail the withstand voltage test.

实用新型内容Utility model content

本实用新型实施例所要解决的技术问题在于,提供一种效率高、可靠性强的新型发热盘。The technical problem to be solved by the embodiment of the utility model is to provide a new heating plate with high efficiency and high reliability.

所述新型发热盘,包括铸铁盘坯、发热管及隔热粉层,所述铸铁盘坯上表面上设置有用于放置发热管的凹槽,所述铸铁盘坯上表面喷有覆膜层,所述铸铁盘坯上表面设置有以所述铸铁盘坯中心点为圆形的螺旋形凹槽,所述发热管为螺旋形发热管,所述螺旋形的发热管卡合在所述螺旋形凹槽内,所述引线柱一根设置在靠近所述铸铁盘坯中心的第一圈螺旋凹槽上,另一根接线柱设置在最外一圈的螺旋凹槽内。The new heating plate includes a cast iron plate, a heat pipe, and a heat insulating powder layer. The upper surface of the cast iron plate is provided with a groove for placing the heat pipe, and the upper surface of the cast iron plate is sprayed with a coating layer. The upper surface of the cast iron plate is provided with a spiral groove with the center point of the cast iron plate as a circle, the heating pipe is a spiral heating pipe, and the spiral heating pipe is engaged in the spiral In the groove, one of the lead posts is arranged on the first spiral groove near the center of the cast iron plate blank, and the other lead post is arranged in the outermost spiral groove.

所述铸铁盘坯的放平厚度为14-15mm,所述铸铁盘坯由厚度为2.6-2.8mm的灰铸铁制成。The flattened thickness of the cast iron plate blank is 14-15mm, and the cast iron plate blank is made of gray cast iron with a thickness of 2.6-2.8mm.

所述铸铁盘坯上表面呈波浪螺纹形凹凸状,所述凹槽的深度为 5mm,用于与发热管相互紧密配合。The upper surface of the cast iron plate blank is in the shape of a corrugated thread, and the depth of the groove is 5mm, which is used to closely cooperate with the heating pipe.

所述发热管是由直径为6.6mm的铁镀铜管制成,所述发热管内发热体是由铁铬铝合金丝绕成的螺旋状发热丝组成,所述发热管中间填充中高温氧化镁隔热材料。The heating tube is made of copper-plated iron tube with a diameter of 6.6 mm. The heating element in the heating tube is composed of a spiral heating wire wound by iron-chromium-aluminum alloy wire. The middle of the heating tube is filled with medium-high temperature magnesium oxide Insulation materials.

所述覆膜层是为纳米无机陶瓷涂料,厚度为 25-50um。The coating layer is a nano inorganic ceramic coating with a thickness of 25-50um.

所述隔热层是由石英砂、高岭土材料组成的复合材料层,厚度为2-4mm。The heat insulation layer is a composite material layer composed of quartz sand and kaolin materials, with a thickness of 2-4mm.

实施本实用新型实施例,具有如下有益效果:Implementation of the utility model embodiment has the following beneficial effects:

本实用新型实施例一种新型发热盘,结构上设有铸铁盘坯,发热管和隔热粉层,让发热体具有双重保护。这样的新型发热盘在生产上简化了工艺,减少了高温烧结和压底分层的工艺,缩短了 4 0 % 的生产周期时间,同等产量下生产工人减少了 6 0 % 左右,降低了生产消耗和人工成本,总成本下降约 7 %。产品在性能上解决了在潮湿天气中长时间存放吸潮导致耐压测试不通过的问题,同时盘面直接传热效率更高, 在煮水时间上也有所提升,比传统发热盘快 1 分钟左右 。 在结构上的改变,使产品的使用寿命延长 3 0 % 。表面使用纳米无机陶瓷涂料,大大增加了产品的防腐防锈,耐高温的性能。工作状态下,发热盘中的发热体使用了发热性能较好且成本低的铁铬铝合金电阻丝,通电后透过发热管直接作用在发热盘铸铁盘坯上,传热效率更高,铸铁盘坯由 2 . 6 - 2 . 8 m m 厚度的灰铸铁制成, 高温下不容易变形和开裂, 表面层波浪螺纹形状, 增大受热面积,更好的把热量传到锅具中去 。而盘内层则有隔热层保温,让热能更好的保存在盘内,减少热能的损失,具有更好的能耗效益。The embodiment of the utility model is a new type of heating plate, which is structurally equipped with a cast iron plate blank, a heating pipe and a heat insulating powder layer, so that the heating body has double protection. Such a new heating plate simplifies the production process, reduces the process of high temperature sintering and bottom pressing and delamination, shortens the production cycle time by 40%, reduces the production workers by about 60% under the same output, and reduces production consumption And labor costs, the total cost decreased by about 7%. In terms of performance, the product solves the problem of failing the pressure test caused by long-term storage in humid weather due to moisture absorption. At the same time, the direct heat transfer efficiency of the plate surface is higher, and the boiling time is also improved, which is about 1 minute faster than the traditional heating plate. . The change in structure prolongs the service life of the product by 30%. Nano-inorganic ceramic coating is used on the surface, which greatly increases the anti-corrosion, anti-rust and high temperature resistance of the product. In the working state, the heating element in the heating plate uses the iron-chromium-aluminum alloy resistance wire with good heating performance and low cost. After being energized, it directly acts on the cast iron plate blank of the heating plate through the heating tube, and the heat transfer efficiency is higher. Cast iron The plate blank is made of gray cast iron with a thickness of 2.6 - 2.8 mm, which is not easy to deform and crack under high temperature. The surface layer has a wavy thread shape, which increases the heating area and better transfers heat to the pot. The inner layer of the disk has a heat insulation layer to keep heat, so that the heat energy can be better stored in the disk, reducing the loss of heat energy and having better energy consumption efficiency.

附图说明Description of drawings

图1是本实用新型实施例结构示意图;Fig. 1 is the structural representation of the utility model embodiment;

图2是本实用新型实施例使用状态结构示意图。Fig. 2 is a schematic diagram of the structure of the utility model embodiment in use.

具体实施方式detailed description

为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步地详细描述。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings.

本实用新型实施例新型发热盘,包括铸铁盘坯1、发热管2及隔热粉层3,铸铁盘坯上表面上设置有用于放置发热管的凹槽,凹槽以所述铸铁盘坯中心点为圆形的螺旋形凹槽,铸铁盘坯上表面喷有覆膜层,发热管为螺旋形发热管,螺旋形的发热管卡合在螺旋形凹槽内,发热管两端分别设置有与所述水平面垂直的引线柱,隔热粉层上表面设置有两个分别与所述发热管引线柱配合连接的引线柱孔,引线柱穿过所述引线柱孔,引线柱一根设置在靠近所述铸铁盘坯中心的第一圈螺旋凹槽上,另一根接线柱设置在最外一圈的螺旋凹槽内。铸铁盘坯的放平厚度为14-15mm,铸铁盘坯由厚度为2.6-2.8mm的灰铸铁制成。铸铁盘坯上表面呈波浪螺纹形凹凸状,凹槽的深度为 5mm,用于与发热管相互紧密配合。发热管是由直径为6.6mm的铁镀铜管制成,发热管内发热体是由铁铬铝合金丝绕成的螺旋状发热丝组成,发热管中间填充中高温氧化镁隔热材料。覆膜层是为纳米无机陶瓷涂料,厚度为 25-50um。隔热层是由石英砂、高岭土材料组成的复合材料层,厚度为2-4mm。The new heating plate of the embodiment of the utility model includes a cast iron plate blank 1, a heating pipe 2 and a heat insulating powder layer 3. The upper surface of the cast iron plate blank is provided with a groove for placing the heating pipe. The groove is centered on the center of the cast iron plate blank. The point is a circular spiral groove, the upper surface of the cast iron plate is sprayed with a coating layer, the heat pipe is a spiral heat pipe, the spiral heat pipe is engaged in the spiral groove, and the two ends of the heat pipe are respectively provided with As for the lead posts perpendicular to the horizontal plane, the upper surface of the heat insulation powder layer is provided with two lead post holes respectively matched with the lead posts of the heat pipe, the lead posts pass through the lead post holes, and one lead post is arranged on On the first round of helical grooves close to the center of the cast iron plate blank, another terminal is set in the outermost round of helical grooves. The flattened thickness of the cast iron plate is 14-15mm, and the cast iron plate is made of gray cast iron with a thickness of 2.6-2.8mm. The upper surface of the cast iron plate blank is in the shape of a wavy thread, and the depth of the groove is 5mm, which is used to closely cooperate with the heat pipe. The heating tube is made of iron-plated copper tube with a diameter of 6.6mm. The heating element in the heating tube is composed of a spiral heating wire wound by iron-chromium-aluminum alloy wire. The middle of the heating tube is filled with medium-high temperature magnesium oxide heat insulation material. The coating layer is a nano-inorganic ceramic coating with a thickness of 25-50um. The heat insulation layer is a composite material layer composed of quartz sand and kaolin materials, with a thickness of 2-4mm.

本实用新型实施例一种新型发热盘,结构上设有铸铁盘坯,发热管和隔热粉层,让发热体具有双重保护。这样的新型发热盘在生产上简化了工艺,减少了高温烧结和压底分层的工艺,缩短了 4 0 % 的生产周期时间,同等产量下生产工人减少了 6 0 % 左右,降低了生产消耗和人工成本,总成本下降约 7 %。产品在性能上解决了在潮湿天气中长时间存放吸潮导致耐压测试不通过的问题,同时盘面直接传热效率更高, 在煮水时间上也有所提升,比传统发热盘快 1 分钟左右 。 在结构上的改变,使产品的使用寿命延长 3 0 % 。表面使用纳米无机陶瓷涂料,大大增加了产品的防腐防锈,耐高温的性能。工作状态下,发热盘中的发热体使用了发热性能较好且成本低的铁铬铝合金电阻丝,通电后透过发热管直接作用在发热盘铸铁盘坯上,传热效率更高,铸铁盘坯由 2 . 6 - 2 . 8 m m 厚度的灰铸铁制成, 高温下不容易变形和开裂, 表面层波浪螺纹形状, 增大受热面积,更好的把热量传到锅具中去 。而盘内层则有隔热层保温,让热能更好的保存在盘内,减少热能的损失,具有更好的能耗效益。The embodiment of the utility model is a new type of heating plate, which is structurally equipped with a cast iron plate blank, a heating pipe and a heat insulating powder layer, so that the heating body has double protection. Such a new heating plate simplifies the production process, reduces the process of high temperature sintering and bottom pressing and delamination, shortens the production cycle time by 40%, reduces the production workers by about 60% under the same output, and reduces production consumption And labor costs, the total cost decreased by about 7%. In terms of performance, the product solves the problem of failing the pressure test caused by long-term storage in humid weather due to moisture absorption. At the same time, the direct heat transfer efficiency of the plate surface is higher, and the boiling time is also improved, which is about 1 minute faster than the traditional heating plate. . The change in structure prolongs the service life of the product by 30%. Nano-inorganic ceramic coating is used on the surface, which greatly increases the anti-corrosion, anti-rust and high temperature resistance of the product. In the working state, the heating element in the heating plate uses the iron-chromium-aluminum alloy resistance wire with good heating performance and low cost. After being energized, it directly acts on the cast iron plate blank of the heating plate through the heating tube, and the heat transfer efficiency is higher. Cast iron The plate blank is made of gray cast iron with a thickness of 2.6 - 2.8 mm, which is not easy to deform and crack under high temperature. The surface layer has a wavy thread shape, which increases the heating area and better transfers heat to the pot. The inner layer of the disk has a heat insulation layer to keep heat, so that the heat energy can be better stored in the disk, reducing the loss of heat energy and having better energy consumption efficiency.

以上所揭露的仅为本实用新型一种较佳实施例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型权利要求所作的等同变化,仍属本实用新型所涵盖的范围。What is disclosed above is only a preferred embodiment of the utility model, and of course it cannot limit the scope of rights of the utility model. Therefore, the equivalent changes made according to the claims of the utility model are still covered by the utility model. scope.

Claims (6)

  1. A kind of 1. type of heat disk, it is characterised in that:Including cast iron plate base, heat-generating pipe and heat-insulated bisque, on the cast iron plate base It is provided with the groove for placing heat-generating pipe on surface, the cast iron plate base upper surface is sprayed with coating layer, on the cast iron plate base Surface is provided with the spiral groove using the cast iron plate base central point as circle, and the heat-generating pipe is spiral shape heat-generating pipe, institute State spiral heat-generating pipe to be fastened in the spiral groove, stem is provided with the spiral shape heat-generating pipe, it is described to draw Terminal one is positioned close on the first lap helical groove at the cast iron plate base center, and another piece-root grafting terminal is arranged on outermost one In the helical groove of circle.
  2. 2. a kind of type of heat disk as claimed in claim 1, it is characterised in that the thickness that is laid flat of the cast iron plate base is 14- 15mm, the cast iron plate base are made up of thickness of 2.6-2.8mm gray cast iron.
  3. 3. a kind of type of heat disk as claimed in claim 1, it is characterised in that the cast iron plate base upper surface is in wave screw thread Shape is concavo-convex, and the depth of the groove is 5mm, for being mutually fitted close with heat-generating pipe.
  4. 4. a kind of type of heat disk as claimed in claim 1, it is characterised in that the heat-generating pipe is by a diameter of 6.6mm Iron copper-plated tube is made, the heat-generating pipe internal heat generation body by Aludirome filament winding into helical form heating wire form, the hair Heat pipe central filler high temperature magnesia heat-barrier material.
  5. 5. a kind of type of heat disk as claimed in claim 1, it is characterised in that the coating layer is applied for nano inorganic ceramics Material, thickness 25-50um.
  6. 6. a kind of type of heat disk as claimed in claim 1, it is characterised in that the thermal insulation layer is by quartz sand, kaolin The composite layer of material composition, thickness 2-4mm.
CN201720763576.2U 2017-06-28 2017-06-28 A new type of heating plate Active CN207053806U (en)

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Application Number Priority Date Filing Date Title
CN201720763576.2U CN207053806U (en) 2017-06-28 2017-06-28 A new type of heating plate

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108834240A (en) * 2018-05-11 2018-11-16 翁刚峰 A kind of novel MI mineral insulation armored heating cable metal fever mattress system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108834240A (en) * 2018-05-11 2018-11-16 翁刚峰 A kind of novel MI mineral insulation armored heating cable metal fever mattress system

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