CN207051213U - A kind of suspension disc insulator vision inspection apparatus - Google Patents
A kind of suspension disc insulator vision inspection apparatus Download PDFInfo
- Publication number
- CN207051213U CN207051213U CN201720905381.7U CN201720905381U CN207051213U CN 207051213 U CN207051213 U CN 207051213U CN 201720905381 U CN201720905381 U CN 201720905381U CN 207051213 U CN207051213 U CN 207051213U
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- China
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- porcelain insulator
- industrial camera
- insulator
- porcelain
- frame
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Abstract
The utility model discloses a kind of suspension disc insulator vision inspection apparatus, including frame, first straight line sliding equipment is provided with the bottom plate of frame, is installed with to support porcelain insulator on the sliding panel of the first straight line sliding equipment and ensures that porcelain insulator center line is horizontally and perpendicularly to the porcelain insulator support frame that sliding panel glide direction is placed in first straight line sliding equipment；A stations and B stations are provided with the bottom plate of frame and along sliding panel glide direction in first straight line sliding equipment, the surface of the interior deep recess of lug boss and porcelain insulator at A stations to porcelain insulator carries out IMAQ analysis work, and IMAQ analysis work is carried out to the wrinkle portion surface of porcelain insulator at B stations.The utility model can realize full-automatic work, and porcelain insulator can worked without dead angle IMAQ, beneficial to work is detected, the accuracy of detection and accuracy rate of insulator is improved, accelerate the detection efficiency of insulator.
Description
Technical field
A kind of porcelain insulator detection means is the utility model is related to, more specifically to a kind of disc suspension porcelain insulating
Sub- vision inspection apparatus.
Background technology
The insulation and fixed wire that suspension disc insulator is used in high voltage overhead electric line.Typically by insulator
Element is assembled into the circuit that insulator chain is used for different voltage class.Insulator presses its use environment and area, can be divided into general
Flow-through and anti-pollution type, wherein anti-pollution type product according to beveled structure it is different be divided into again double-layer umbrella anti-pollution type, three layers of umbrella anti-pollution type,
Four kinds of straw hat resistance to soiling and bell jar umbrella anti-pollution type；It can be divided into ball-type link by the connected mode of insulator to connect with groove profile.Insulation
Sub- chapeau de fer and steel pin surface using galvanizing carry out preservative treatment, zinc coating thickness except according to standard GB/T1001.1 perform in addition to,
It can also be thickeied according to customer requirement.
The safety that insulator transports for high-tension electricity has considerable effect, and quality determines whether high-voltage line can be protected
Demonstrate,prove the life-span.Insulation protonatomic mass has to pass through and sets up successive check, but current each producer is all manually to be identified and examine
Survey, current detection efficiency is very low, and the amount of labour is very big (insulator is very heavy), and detection missing inspection is a lot, can not meet offline enterprise
The production capacity demand and qualification rate demand of industry.
Utility model content
1. utility model technical problems to be solved
The purpose of this utility model is to overcome the shortcomings of above-mentioned, there is provided a kind of suspension disc insulator vision-based detection
Device, it is simple in construction using the technical solution of the utility model, it is easy for installation, full-automatic work can be realized, can be to porcelain
Insulator worked without dead angle IMAQ, beneficial to detection work, improves the accuracy of detection and accuracy rate of insulator, accelerates
The detection efficiency of insulator, alleviates working load.
2. technical scheme
To reach above-mentioned purpose, technical scheme provided by the utility model is：
A kind of suspension disc insulator vision inspection apparatus of the present utility model, including frame, the bottom of described frame
First straight line sliding equipment is provided with plate, is installed with to support porcelain insulator on the sliding panel of the first straight line sliding equipment
And ensure that porcelain insulator center line is horizontally and perpendicularly to the porcelain insulating that sliding panel glide direction is placed in first straight line sliding equipment
Sub- support frame；
On the bottom plate of described frame and along sliding panel glide direction in first straight line sliding equipment be provided with A stations and
B stations, include two at described A stations and be symmetricly set on sliding panel glide direction both sides in first straight line sliding equipment
Annular light source, the center position of each annular light source are provided with to shoot the first work that porcelain insulator obtains image information
Industry camera, two the first industrial cameras are respectively intended to shoot deep recess in porcelain insulator lug boss and porcelain insulator；Above-mentioned annular
Light source is connected by annular light source support base with the vertical pole being installed on framework soleplate, and the first above-mentioned industrial camera is fixed
On annular light source；
Include the porcelain insulator for capturing porcelain insulator lug boss and controlling porcelain insulator to rotate at described B stations
Drive device, to shoot multigroup second industrial camera group of the porcelain insulator controlled by porcelain insulator drive device and for clap
Take the photograph multiple backlights that light source is provided；Described porcelain insulator drive device is arranged on the side of first straight line sliding equipment, and
The central axis of sucker sliding panel glide direction in first straight line sliding equipment in porcelain insulator drive device；Described is more
The group of the second industrial camera group of group is several to include two according to porcelain insulator wrinkle portion quantity set, every group of second industrial camera group
Second industrial camera, one of them second industrial camera are located at the left side in porcelain insulator wrinkle portion, and the phase of the second industrial camera
Machine normal is located at the right side in porcelain insulator wrinkle portion perpendicular to the left surface in porcelain insulator wrinkle portion, another second industrial camera
Side, and the camera normal of the second industrial camera is perpendicular to the right surface in porcelain insulator wrinkle portion；The second above-mentioned industrial camera is equal
It is connected by the support member of adjustable-angle and the lateral strut of frame top；Described multiple backlights are around porcelain insulator
Distribution, image information is obtained in order to which the second industrial camera is shot, and above-mentioned multiple backlights are arranged at adjustable-angle
Backlight support base on, backlight support base is connected with the lateral strut of frame top.
Further, the second described industrial camera group is provided with three groups, shares six the second industrial cameras, six
Two industrial cameras are arranged successively along wrinkle portion bearing of trend, and are designated as industrial camera I, industrial camera II, industrial camera successively
IIIth, the model aca1600-60gm/gc of industrial camera IV, industrial camera V, industrial camera VI, wherein industrial camera I, and make
With 8mm camera lens, and industrial camera I and porcelain insulator most the distance between left surface in inner side wrinkle portion are 110mm；Industry
The model aca1600-30gm/gc of camera II, and using 25mm camera lens, and industrial camera II is rolled over porcelain insulator most inner side
The distance between the right flank in wrinkle portion is 140mm；The model aca1600-60gm/gc of industrial camera III, and use 25mm's
Camera lens, and industrial camera III and the distance between left surface in wrinkle portion among porcelain insulator are 140mm；The type of industrial camera IV
Number it is aca1600-30gm/gc, and using 25mm camera lens, and industrial camera IV and the right flank in wrinkle portion among porcelain insulator
The distance between be 140mm；The model aca1600-60gm/gc of industrial camera V, and 25mm camera lens is used, and industrial phase
The distance between machine V and the left surface in porcelain insulator outermost wrinkle portion are 140mm；The model of industrial camera VI
Aca2500-30gm/gc and using 12mm camera lens, and the right flank in industrial camera VI and porcelain insulator outermost wrinkle portion it
Between distance be 310mm；In two the first industrial cameras work is designated as to shoot the first industrial camera of porcelain insulator lug boss
Industry camera VII, the type of industrial camera VIII, wherein industrial camera VII is designated as to the first industrial camera of deep recess in porcelain insulator
Number it is aca1600-60gm/gc, and using 8mm camera lens, and the distance between industrial camera VII and porcelain insulator lug boss are
240mm；The model aca2500-30gm/gc of industrial camera VIII, and 16mm camera lens is used, and industrial camera VIII and porcelain insulating
The distance between deep recess is 150mm in son；Described backlight is provided with six.
Further, described porcelain insulator drive device includes the supporting plate and sucker of " ┕ " font, described branch
The transverse plate of fagging is connected by support column with framework soleplate；Horizontal positioned stretch is installed with the vertical plate of described supporting plate
Contracting cylinder；The piston rod end of described telescopic cylinder is fixed with the motor mount of " Qian " font, and the motor mount passes through
The sliding block and two second straight line guide rails for being formed at motor mount bottom are slidably connected, and two second straight line guide rails are installed in branch
On the transverse plate of fagging；The second horizontal positioned motor is installed with described motor mount；The second described motor it is defeated
One end of shaft through tracheae with being arranged in sleeve after the vertical plate of motor mount is connected, wherein in the circumferential wall of tracheae
Offer multiple stomatas, the flange end of sleeve is installed in the vertical plate of motor mount, be fixed with the circumferential wall of sleeve with
The vertical exhaust tube of sleeve connection, the vertical exhaust tube connect with vavuum pump；After the vacuum-pumping tube of described sucker passes through sleeve
It is connected and connects with the other end of tracheae.
Further, described first straight line sliding equipment includes sliding panel, screw mandrel and is arranged at the of screw mandrel both sides
One line slideway, the both ends of described screw mandrel are supported on bearing block, and one end of screw mandrel is connected with the first motor；Described screw mandrel
It is connected by feed screw nut with sliding panel, and sliding panel is by being formed at the sliding block and two first straight line guide rails of sliding panel bottom
It is slidably connected.
Further, described porcelain insulator support frame includes being oppositely arranged and to support porcelain insulator wrinkle portion
Two the first rollers and it is oppositely arranged and to support the two of porcelain insulator lug boss the second rollers, described two first rollings
Wheel is installed on the side of the first column by roller mounting seat respectively, and two first columns are installed on sliding panel；Described
Two the second rollers are installed on the side of the second column by roller mounting seat respectively, and two second columns are installed in installing plate
On, installing plate is installed on sliding panel.
Further, described annular light source support base includes the connector of "U" shaped the 3rd, the 3rd described connector
Two transverse plates and the back side of annular light source be connected, two pieces of transverse directions being oppositely arranged are fixed with the vertical plate of the 3rd connector and are consolidated
Fixed board, horizontal fixed plate are connected with the vertical pole being installed on bottom plate.
Further, described frame includes mainframe and auxiliary framework, and described mainframe is the frame in cube shape
Frame structure, above-mentioned bottom plate are arranged in mainframe；Described auxiliary framework is by " h " font support frame and being fixedly arranged on support
The installation frame of frame roof is formed；Described support frame is arranged on the side of mainframe, and the installation frame of auxiliary framework
It is extend into from the side of mainframe in mainframe；Above-mentioned backlight support base is installed in the lateral strut of installation frame, on
The support member stated is installed on the vertical pole of installation frame.
Further, described backlight support base includes connecting to fixed plate, the "U" shaped first of fixed backlight
Fitting and "U" shaped suspender, two risers of described suspender are installed in the lateral strut of installation frame, the horizontal stroke of suspender
The transverse slat of plate and the first connector is connected, and the transverse slat of the transverse slat of suspender and the first connector is mutually perpendicular to；Described first
Two risers of connector have been respectively articulated with the second connector of " L " font, and second connector is installed in fixed plate.
Further, described support member is joined end to end by multiple connection sheets and formed.
3. beneficial effect
Using technical scheme provided by the utility model, compared with existing known technology, there is following remarkable result：
(1) a kind of suspension disc insulator vision inspection apparatus of the present utility model, its first straight line sliding equipment
It is installed with to support porcelain insulator on sliding panel and ensures that porcelain insulator center line is horizontally and perpendicularly to first straight line skate machine
The porcelain insulator support frame that sliding panel glide direction is placed in structure, on the bottom plate of frame and along sliding in first straight line sliding equipment
Dynamic plate glide direction is provided with A stations and B stations, and porcelain insulator is horizontally set on porcelain insulator support frame, then straight by first
The control of line sliding equipment is delivered to A stations and B stations carry out IMAQ work, automatic control, simple operation；
(2) a kind of suspension disc insulator vision inspection apparatus of the present utility model, include at its A station two it is right
Claim the annular light source for being arranged on sliding panel glide direction both sides in first straight line sliding equipment, the center of each annular light source
Place is provided with to shoot the first industrial camera that porcelain insulator obtains image information, and two the first industrial cameras are respectively intended to
Deep recess in porcelain insulator lug boss and porcelain insulator is shot, it is raised to porcelain insulator using the first industrial camera at A stations
Deep recess carries out IMAQ in portion and porcelain insulator, and aids in having annular light source so that the image information collected is more clear
It is clear；
(3) a kind of suspension disc insulator vision inspection apparatus of the present utility model, include to grab at its B station
Take porcelain insulator lug boss and control the porcelain insulator drive device of porcelain insulator rotation, filled to shoot to be driven by porcelain insulator
Put multigroup second industrial camera group of controlled porcelain insulator and multiple backlights of light source are provided for shooting, control porcelain insulating
Sub- drive device work, sucker hold porcelain insulator lug boss and drive porcelain insulator to rotate, and porcelain insulator rotation rotation
The image information of second industrial camera group collection porcelain insulator wrinkle portion left and right sides simultaneously, and then to porcelain insulator wrinkle portion
Carry out 360 ° omni-directional IMAQ, and auxiliary backlight source so that the image information collected is relatively sharp；
(4) a kind of suspension disc insulator vision inspection apparatus of the present utility model, the transverse plate of its supporting plate pass through
Support column is connected with framework soleplate；Horizontal positioned telescopic cylinder is installed with the vertical plate of supporting plate；The piston of telescopic cylinder
Boom end is fixed with the motor mount of " Qian " font, the motor mount by be formed at the sliding block of motor mount bottom with
Two second straight line guide rails are slidably connected, and two second straight line guide rails are installed on the transverse plate of supporting plate, pass through telescopic cylinder
Controlled motor mounting seat is slided along second straight line guide rail, and the second horizontal positioned motor is installed with motor mount；Second
One end of the output shaft of motor through tracheae with being arranged in sleeve after the vertical plate of motor mount is connected, wherein tracheae
Multiple stomatas are offered in circumferential wall, the flange end of sleeve is installed in the vertical plate of motor mount, in the circumferential wall of sleeve
The vertical exhaust tube connected with sleeve is fixed with, the vertical exhaust tube connects with vavuum pump；The vacuum-pumping tube of sucker passes through sleeve
It is connected and connects with the other end of tracheae afterwards, the work of the second motor drives tracheae rotation, and then drives sucker rotation, and vavuum pump
Work, because the vacuum-pumping tube of vertical exhaust tube, tracheae and sucker connects, therefore sucker can be controlled to hold or to discharge porcelain exhausted
Edge lug boss；
(5) a kind of suspension disc insulator vision inspection apparatus of the present utility model, its porcelain insulator support frame include
It is oppositely arranged and to support two first rollers in porcelain insulator wrinkle portion and be oppositely arranged and to support porcelain insulator convex
Two second rollers in the portion of rising, porcelain insulator and the first roller and second when porcelain insulator drive device control porcelain insulator rotates
Roller interacts, and ensures that porcelain insulator will not be impaired in rotary course again while porcelain insulator support；
(6) a kind of suspension disc insulator vision inspection apparatus of the present utility model, its frame include mainframe and auxiliary
Frame is helped, mainframe is the frame structure in cube shape, and above-mentioned bottom plate is arranged in mainframe, and auxiliary framework is by " h " word
Shape support frame and the installation frame being fixedly arranged at the top of support frame are formed, and support frame is arranged on the side of mainframe, and auxiliary
The installation frame of frame is helped to be extend into from the side of mainframe in mainframe, backlight support base is installed in the transverse direction of installation frame
On pole, support member is installed on the vertical pole of installation frame, by first straight line sliding equipment and porcelain insulator drive device
It is arranged on the bottom plate of mainframe, and backlight and the second industrial camera group is arranged on the installation frame of auxiliary framework, keeps away
Caused vibration influence works to the second industrial camera IMAQ when exempting from the work of porcelain insulator drive device.
Brief description of the drawings
Fig. 1 is a kind of structural representation of suspension disc insulator vision inspection apparatus of the present utility model；
Fig. 2 is that the installation in a kind of suspension disc insulator vision inspection apparatus of the present utility model at auxiliary framework is shown
It is intended to；
Fig. 3 is porcelain insulator drive device in a kind of suspension disc insulator vision inspection apparatus of the present utility model
Structural representation；
Fig. 4 be a kind of suspension disc insulator vision inspection apparatus of the present utility model in first straight line sliding equipment,
The structural representation being combined at porcelain insulator support frame and A stations；
Fig. 5 is that the mounting structure of backlight in a kind of suspension disc insulator vision inspection apparatus of the present utility model shows
It is intended to；
Fig. 6 is industrial camera in a kind of suspension disc insulator vision inspection apparatus embodiment 1 of the present utility model
Put schematic diagram；
Fig. 7 is the structural representation of porcelain insulator in a kind of suspension disc insulator vision inspection apparatus of the present utility model
Figure.
Label declaration in schematic diagram：101st, bottom plate；102nd, mainframe；103rd, auxiliary framework；2nd, first straight line skate machine
Structure；201st, sliding panel；202nd, screw mandrel；203rd, first straight line guide rail；204th, the first motor；3rd, porcelain insulator；301st, lug boss；
302nd, interior deep recess；303rd, wrinkle portion；4th, porcelain insulator support frame；401st, the first roller；402nd, the second roller；403rd, first is vertical
Post；404th, roller mounting seat；405th, the second column；406th, installing plate；5th, annular light source；6th, the first industrial camera；7th, ring light
Source support base；701st, the 3rd connector；702nd, horizontal fixed plate；8th, porcelain insulator drive device；801st, sucker；802nd, support
Plate；803rd, support column；804th, telescopic cylinder；805th, motor mount；806th, second straight line guide rail；807th, the second motor；808、
Sleeve；809th, vertical exhaust tube；9th, backlight；10th, the second industrial camera；11st, backlight support base；111st, fixed plate；112、
First connector；113rd, suspender；114th, the second connector；12nd, support member.
Embodiment
To further appreciate that content of the present utility model, the utility model is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment 1
With reference to Fig. 1, Fig. 2 and Fig. 7, a kind of suspension disc insulator vision inspection apparatus of the present embodiment, including frame,
Frame includes mainframe 102 and auxiliary framework 103, and mainframe 102 is the frame structure in cube shape, and bottom plate 101 is arranged on master
In frame 102；Auxiliary framework 103 in " h " font support frame and the installation frame being fixedly arranged at the top of support frame by forming；Branch
Support frame frame is arranged on the side of mainframe 102, and the installation frame of auxiliary framework 103 extend into master from the side of mainframe 102
In frame 102；First straight line sliding equipment 2 and porcelain insulator drive device 8 are arranged on the bottom plate 101 of mainframe 102,
And the industrial camera group of backlight 9 and second is arranged on the installation frame of auxiliary framework 103, avoid porcelain insulator drive device
Caused vibration influence works to the second industrial camera IMAQ during 8 work；
Continue, first straight line sliding equipment 2 is provided with the bottom plate 101 of frame, first straight line sliding equipment 2 (participates in Fig. 4
It is shown) include sliding panel 201, screw mandrel 202 and the first straight line guide rail 203 for being arranged at the both sides of screw mandrel 202, the both ends of screw mandrel 202
It is supported on bearing block, one end of screw mandrel 202 is connected with the first motor 204；Screw mandrel 202 passes through feed screw nut and sliding panel 201
It is connected, and sliding panel 201 is slidably connected by being formed at the sliding block of the bottom of sliding panel 201 with two first straight line guide rails 203；
Continue, be installed with to support porcelain insulator 3 on the sliding panel 201 of first straight line sliding equipment 2 and ensure that porcelain is exhausted
The center line of edge 3 is horizontally and perpendicularly to the porcelain insulator branch that the glide direction of sliding panel 201 is placed in first straight line sliding equipment 2
Support 4；Porcelain insulator support frame 4 (participating in shown in Fig. 4) includes being oppositely arranged and to support the wrinkle portion 303 of porcelain insulator 3
Two the first rollers 401 and it is oppositely arranged and to support two the second rollers 402 of the lug boss 301 of porcelain insulator 3, two the
One roller 401 is installed on the side of the first column 403 by roller mounting seat 404 respectively, and two first columns 403 are installed in
On sliding panel 201；Two the second rollers 402 are installed on the side of the second column 405 by roller mounting seat 404 respectively, and two
The second column of root 405 is installed on installing plate 406, and installing plate 406 is installed on sliding panel 201；
Continue, A is provided with the bottom plate 101 of frame and along the glide direction of sliding panel 201 in first straight line sliding equipment 2
Station and B stations；Include two (shown in participation Fig. 4) at A stations and be symmetricly set on sliding panel in first straight line sliding equipment 2
The annular light source 5 of 201 glide direction both sides, the center position of each annular light source 5 are provided with to shoot porcelain insulator 3
The first industrial camera 6 of image information is obtained, two the first industrial cameras 6 are respectively intended to shoot the lug boss 301 of porcelain insulator 3
With deep recess 302 in porcelain insulator 3；Above-mentioned annular light source 5 is by annular light source support base 7 and is installed in the bottom plate 101 of frame 1
On vertical pole be connected, the first above-mentioned industrial camera 6 is installed on annular light source 5；Wherein annular light source support base 7 wraps
The connector 701 of "U" shaped the 3rd is included, the back side of two transverse plates and annular light source 5 of the 3rd connector 701 is connected, the 3rd connection
The horizontal fixed plate 702 of two pieces be oppositely arranged is fixed with the vertical plate of part 701, horizontal fixed plate 702 is with being installed in bottom plate 101
On vertical pole be connected；
Continue, the porcelain for including to capture the lug boss 301 of porcelain insulator 3 and control porcelain insulator 3 to rotate at B stations is exhausted
Edge drive device 8, shooting multigroup second industrial camera of the porcelain insulator 3 controlled by porcelain insulator drive device 8
Group and multiple backlights 9 that light source is provided for shooting；Porcelain insulator drive device 8 is arranged on the one of first straight line sliding equipment 2
Side, and in porcelain insulator drive device 8 sucker 801 central axis in first straight line sliding equipment 2 sliding panel 201 slide
Direction；
Continuing, porcelain insulator drive device 8 (participating in shown in Fig. 3) includes the supporting plate 802 and sucker 801 of " ┕ " font,
The transverse plate of supporting plate 802 is connected by support column 803 with framework soleplate 101；Level is installed with the vertical plate of supporting plate 802
The telescopic cylinder 804 of placement；The piston rod end of telescopic cylinder 804 is fixed with the motor mount 805 of " Qian " font, the motor
Mounting seat 805 is slidably connected by being formed at the sliding block of the bottom of motor mount 805 with two second straight line guide rails 806, two
Second straight line guide rail 806 is installed on the transverse plate of supporting plate 802；Horizontal positioned second is installed with motor mount 805
Motor 807；The output shaft of second motor 807 through after the vertical plate of motor mount 805 with the tracheae that is arranged in sleeve 808
One end be connected, multiple stomatas are wherein offered in the circumferential wall of tracheae, the flange end of sleeve 808 is installed in motor mount
In 805 vertical plate, the vertical exhaust tube 809 connected with sleeve 808 is fixed with the circumferential wall of sleeve 808, the vertical pumping
Pipe 809 connects with vavuum pump；The vacuum-pumping tube of sucker 801 is connected and connected with the other end of tracheae after passing through sleeve 808；
Continue, the group of multigroup second industrial camera group is several according to the quantity set of 3 wrinkle portion of porcelain insulator 303, every group second
Industrial camera group includes two the second industrial cameras 10, and one of them second industrial camera 10 is located at the wrinkle portion of porcelain insulator 3
303 left side, and the camera normal of the second industrial camera 10 is perpendicular to the left surface in the wrinkle portion 303 of porcelain insulator 3, another
Second industrial camera 10 is located at the right side in the wrinkle portion 303 of porcelain insulator 3, and the camera normal of the second industrial camera 10 is perpendicular to porcelain
The right surface in the wrinkle portion 303 of insulator 3；The second above-mentioned industrial camera 10 by the support member 12 of adjustable-angle with it is fixed
It is connected on the vertical pole of installation frame, support member 12 is to be joined end to end to form by multiple connection sheets；Multiple backlights 9 surround
Porcelain insulator 3 to be distributed, obtain image information in order to which the second industrial camera 10 is shot, and above-mentioned multiple backlights 9 are all provided with
Put on the backlight support base 11 of adjustable-angle, backlight support base 11 is connected with the lateral strut of installation frame；Backlight
Source support base 11 (participating in shown in Fig. 5) includes the fixed plate 111 to fixed backlight 9, the and of the first connector of "U" shaped 112
"U" shaped suspender 113, two risers of suspender 113 are installed in the lateral strut of installation frame, the transverse slat of suspender 113
It is connected with the transverse slat of the first connector 112, and the transverse slat of the transverse slat of suspender 113 and the first connector 112 is mutually perpendicular to；First
Two risers of connector 112 have been respectively articulated with the second connector of " L " font 114, and second connector 114 is installed in fixed plate
On 111；
Fig. 6 is participated in, the second industrial camera group is provided with three groups in the present embodiment, shares six the second industrial cameras 10, and six
Individual second industrial camera 10 is arranged successively along the bearing of trend of wrinkle portion 303, and be designated as successively industrial camera I, industrial camera II,
The model aca1600- of industrial camera III, industrial camera IV, industrial camera V, industrial camera VI, wherein industrial camera I
60gm/gc, and using 8mm camera lens, and between industrial camera I and the porcelain insulator 3 most left surface in inner side wrinkle portion 303 away from
From for 110mm；The model aca1600-30gm/gc of industrial camera II, and using 25mm camera lens, and industrial camera II with
Most the distance between the right flank in inner side wrinkle portion 303 of porcelain insulator 3 is 140mm；The model aca1600- of industrial camera III
60gm/gc, and using 25mm camera lens, and between industrial camera III and the left surface in the middle wrinkle portion 303 of porcelain insulator 3 away from
From for 140mm；The model aca1600-30gm/gc of industrial camera IV, and 25mm camera lens is used, and industrial camera IV and porcelain
The distance between the right flank in the middle wrinkle portion 303 of insulator 3 is 140mm；The model aca1600-60gm/ of industrial camera V
Gc, and 25mm camera lens is used, and the distance between industrial camera V and the left surface in the outermost wrinkle portion 303 of porcelain insulator 3
For 140mm；The model aca2500-30gm/gc of industrial camera VI and the camera lens for using 12mm, and industrial camera VI and porcelain are exhausted
The distance between the right flank in the outermost wrinkle portion 303 of edge 3 is 310mm；It is exhausted to shoot porcelain in two the first industrial cameras 6
First industrial camera 6 of the lug boss 301 of edge 3 is designated as industrial camera VII, to the first work of deep recess 302 in porcelain insulator 3
Industry camera 6 is designated as the model aca1600-60gm/gc of industrial camera VIII, wherein industrial camera VII, and uses 8mm camera lens,
And the distance between industrial camera VII and the lug boss 301 of porcelain insulator 3 are 240mm；The model aca2500- of industrial camera VIII
30gm/gc, and using 16mm camera lens, and the distance between deep recess 302 is 150mm in industrial camera VIII and porcelain insulator 3；
Backlight 9 is provided with six, in six backlights 9 one be the backlight 9 that industrial camera I provides light source model JL-
BRL-400X80W, the model of remaining backlight 9 is JL-BRL-240X80W；The model JL- of two annular light sources 5
WAR-12660W。
Porcelain insulator 3 is first lain in a horizontal plane in into porcelain insulator support frame 4 during work, then controls first straight line sliding equipment 2
Work, first delivers to A stations, to porcelain insulator 3 under the first industrial camera 6 and the collective effect of annular light source 5 by porcelain insulator 3
The surface of the interior deep recess 302 of lug boss and porcelain insulator 3 carries out IMAQ work, realizes the lug boss to porcelain insulator 3
The purpose detected with the interior deep recess 302 of porcelain insulator 3；First straight line sliding equipment 2 is controlled to work again, by porcelain insulator
3 deliver to B stations, first control porcelain insulator drive device 8 to work, that is, control telescopic cylinder 804 to work so that sucker 801 and porcelain
The lug boss linking of insulator 3, then vacuum pump work is controlled, because the vacuum-pumping tube of vertical exhaust tube, tracheae and sucker connects
It is logical, hence in so that sucker 801 holds the lug boss of porcelain insulator 3, finally control the second motor to work so that sucker 801 rotates
Porcelain insulator 3 is driven also to rotate together, now to porcelain insulator 3 under the second industrial camera 10 and the collective effect of backlight 9
The surface of wrinkle portion 303 carries out IMAQ work, realizes the purpose detected to the wrinkle portion 303 of porcelain insulator 3；Automatically
Chemical industry is made, and porcelain insulator can worked without dead angle IMAQ, and beneficial to detection work, the detection for improving insulator is smart
Degree and accuracy rate, accelerate the detection efficiency of insulator, alleviate working load.
A kind of suspension disc insulator vision inspection apparatus of the present utility model, simple in construction, easy for installation, Neng Goushi
Existing full-automatic work, porcelain insulator can worked without dead angle IMAQ, beneficial to detection work, improve insulator
Accuracy of detection and accuracy rate, accelerate the detection efficiency of insulator, alleviate working load.
Schematically the utility model and embodiments thereof are described above, this describes no restricted, accompanying drawing
Shown in be also one of embodiment of the present utility model, actual structure is not limited thereto.So if this area
Those of ordinary skill enlightened by it, do not depart from the utility model create objective in the case of, without creativeness design
The frame mode similar to the technical scheme and embodiment, the scope of protection of the utility model all should be belonged to.
Claims (9)
- A kind of 1. suspension disc insulator vision inspection apparatus, it is characterised in that：Including frame, the bottom plate of described frame (101) first straight line sliding equipment (2) is provided with, use is installed with the sliding panel (201) of the first straight line sliding equipment (2) To support porcelain insulator (3) and ensure that porcelain insulator (3) center line is horizontally and perpendicularly to slide in first straight line sliding equipment (2) The porcelain insulator support frame (4) that plate (201) glide direction is placed；Set on the bottom plate (101) of described frame and along sliding panel (201) glide direction in first straight line sliding equipment (2) There are A stations and B stations, two are included at described A stations and is symmetricly set on sliding panel in first straight line sliding equipment (2) (201) annular light source (5) of glide direction both sides, the center position of each annular light source (5) are provided with to shoot porcelain Insulator (3) obtains the first industrial camera (6) of image information, and two the first industrial cameras (6) are respectively intended to shoot porcelain insulating Deep recess (302) in sub (3) lug boss (301) and porcelain insulator (3)；Above-mentioned annular light source (5) passes through annular light source support base (7) the vertical pole with being installed on frame (1) bottom plate (101) is connected, and above-mentioned the first industrial camera (6) is installed in ring light On source (5)；Include to capture porcelain insulator (3) lug boss (301) at described B stations and control what porcelain insulator (3) rotated Porcelain insulator drive device (8), shooting multigroup the of the porcelain insulator (3) controlled by porcelain insulator drive device (8) Two industrial camera groups and multiple backlights (9) that light source is provided for shooting；Described porcelain insulator drive device (8) is arranged on The side of one straight line sliding equipment (2), and in porcelain insulator drive device (8) sucker (801) central axis it is straight in first Sliding panel (201) glide direction in line sliding equipment (2)；The group of described multigroup second industrial camera group is several according to porcelain insulator (3) wrinkle portion (303) quantity set, every group of second industrial camera group include two the second industrial cameras (10), one of them Second industrial camera (10) is located at the left side in porcelain insulator (3) wrinkle portion (303), and the camera normal of the second industrial camera (10) Perpendicular to the left surface in porcelain insulator (3) wrinkle portion (303), another second industrial camera (10) is located at porcelain insulator (3) folding The right side in wrinkle portion (303), and the camera normal of the second industrial camera (10) is perpendicular to the right side in porcelain insulator (3) wrinkle portion (303) Surface；Above-mentioned the second industrial camera (10) is consolidated by the lateral strut of the support member (12) and frame top of adjustable-angle Even；Described multiple backlights (9) are distributed around porcelain insulator (3), and figure is obtained in order to which the second industrial camera (10) is shot As information, and above-mentioned multiple backlights (9) are arranged on the backlight support base (11) of adjustable-angle, backlight support Seat (11) is connected with the lateral strut of frame top.
- A kind of 2. suspension disc insulator vision inspection apparatus according to claim 1, it is characterised in that：Described Two industrial camera groups are provided with three groups, share six the second industrial cameras (10), and six the second industrial cameras (10) are along wrinkle Portion (303) bearing of trend is arranged successively, and be designated as successively industrial camera I, industrial camera II, industrial camera III, industrial camera IV, The model aca1600-60gm/gc of industrial camera V, industrial camera VI, wherein industrial camera I, and using 8mm camera lens, and Industrial camera I is 110mm with porcelain insulator (3) most the distance between left surface in inner side wrinkle portion (303)；Industrial camera II Model aca1600-30gm/gc, and 25mm camera lens is used, and industrial camera II and porcelain insulator (3) most inner side wrinkle portion (303) the distance between right flank is 140mm；The model aca1600-60gm/gc of industrial camera III, and use 25mm's Camera lens, and industrial camera III and the distance between left surface of wrinkle portion (303) among porcelain insulator (3) they are 140mm；Industrial phase The model aca1600-30gm/gc of machine IV, and using 25mm camera lens, and industrial camera IV among porcelain insulator (3) with rolling over The distance between the right flank in wrinkle portion (303) is 140mm；The model aca1600-60gm/gc of industrial camera V, and use 25mm camera lens, and the distance between industrial camera V and the left surface in porcelain insulator (3) outermost wrinkle portion (303) are 140mm；The model aca2500-30gm/gc of industrial camera VI and the camera lens for using 12mm, and industrial camera VI and porcelain insulating The distance between right flank of sub (3) outermost wrinkle portion (303) is 310mm；Shooting in two the first industrial cameras (6) The first industrial camera (6) of porcelain insulator (3) lug boss (301) is designated as industrial camera VII, to deep recess in porcelain insulator (3) (302) the first industrial camera (6) is designated as the model aca1600-60gm/gc of industrial camera VIII, wherein industrial camera VII, and Using 8mm camera lens, and the distance between industrial camera VII and porcelain insulator (3) lug boss (301) are 240mm；Industrial camera VIII model aca2500-30gm/gc, and 16mm camera lens is used, and industrial camera VIII and deep recess in porcelain insulator (3) The distance between (302) it is 150mm；Described backlight (9) is provided with six.
- A kind of 3. suspension disc insulator vision inspection apparatus according to claim 1 or 2, it is characterised in that：It is described Porcelain insulator drive device (8) include the supporting plate (802) and sucker (801) of " ┕ " font, described supporting plate (802) Transverse plate is connected by support column (803) with framework soleplate (101)；Water is installed with the vertical plate of described supporting plate (802) The telescopic cylinder (804) of placing flat；The piston rod end of described telescopic cylinder (804) is fixed with the motor installation of " Qian " font Seat (805), the motor mount (805) are led by being formed at the sliding block of motor mount (805) bottom with two second straight lines Rail (806) is slidably connected, and two second straight line guide rails (806) are installed on the transverse plate of supporting plate (802)；Described motor peace Horizontal positioned the second motor (807) is installed with dress seat (805)；The output shaft of described the second motor (807) passes through motor One end of tracheae after the vertical plate of mounting seat (805) with being arranged in sleeve (808) is connected, and is wherein opened in the circumferential wall of tracheae Provided with multiple stomatas, the flange end of sleeve (808) is installed in the vertical plate of motor mount (805), the circumference of sleeve (808) The vertical exhaust tube (809) connected with sleeve (808) is fixed with wall, the vertical exhaust tube (809) connects with vavuum pump；It is described The vacuum-pumping tube of sucker (801) be connected and connect with the other end of tracheae afterwards through sleeve (808).
- A kind of 4. suspension disc insulator vision inspection apparatus according to claim 3, it is characterised in that：Described One straight line sliding equipment (2) includes sliding panel (201), screw mandrel (202) and the first straight line guide rail for being arranged at screw mandrel (202) both sides (203), the both ends of described screw mandrel (202) are supported on bearing block, and one end of screw mandrel (202) is connected with the first motor (204)； Described screw mandrel (202) is connected by feed screw nut with sliding panel (201), and sliding panel (201) is by being formed at sliding panel (201) sliding block of bottom is slidably connected with two first straight line guide rails (203).
- A kind of 5. suspension disc insulator vision inspection apparatus according to claim 4, it is characterised in that：Described porcelain Support frame for insulator (4) includes being oppositely arranged and to support two first rollers in porcelain insulator (3) wrinkle portion (303) (401) and it is oppositely arranged and to support two the second rollers (402) of porcelain insulator (3) lug boss (301), described two Individual first roller (401) is installed on the side of the first column (403) by roller mounting seat (404) respectively, and two first vertical Post (403) is installed on sliding panel (201)；Two described the second rollers (402) are fixed by roller mounting seat (404) respectively On the side of the second column (405), two second columns (405) are installed on installing plate (406), and installing plate (406) is fixed On sliding panel (201).
- A kind of 6. suspension disc insulator vision inspection apparatus according to claim 5, it is characterised in that：Described ring Shape light source support base (7) includes the connector (701) of "U" shaped the 3rd, two transverse plates and ring of the 3rd described connector (701) The back side of shape light source (5) is connected, and two pieces of horizontal fixed plates being oppositely arranged are fixed with the vertical plate of the 3rd connector (701) (702), horizontal fixed plate (702) is connected with the vertical pole being installed on bottom plate (101).
- A kind of 7. suspension disc insulator vision inspection apparatus according to claim 6, it is characterised in that：Described machine Frame includes mainframe (102) and auxiliary framework (103), and described mainframe (102) is the frame structure in cube shape, above-mentioned Bottom plate (101) is arranged in mainframe (102)；Described auxiliary framework (103) is by " h " font support frame and being fixedly arranged on branch The installation frame of support frame top of the trellis is formed；Described support frame is arranged on the side of mainframe (102), and auxiliary framework (103) installation frame is extend into mainframe (102) from the side of mainframe (102)；Above-mentioned backlight support base (11) It is installed in the lateral strut of installation frame, above-mentioned support member (12) is installed on the vertical pole of installation frame.
- A kind of 8. suspension disc insulator vision inspection apparatus according to claim 7, it is characterised in that：The described back of the body Light source support base (11) includes the fixed plate (111) to fixed backlight (9), the connector of "U" shaped first (112) and " U " Font suspender (113), two risers of described suspender (113) are installed in the lateral strut of installation frame, suspender (113) transverse slat and the transverse slat of the first connector (112) are connected, and the transverse slat of suspender (113) and the first connector (112) Transverse slat is mutually perpendicular to；Two risers of described the first connector (112) have been respectively articulated with the second connector of " L " font (114), should Second connector (114) is installed in fixed plate (111).
- A kind of 9. suspension disc insulator vision inspection apparatus according to claim 8, it is characterised in that：Described branch Support member (12) is joined end to end by multiple connection sheets to be formed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720905381.7U CN207051213U (en) | 2017-07-25 | 2017-07-25 | A kind of suspension disc insulator vision inspection apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720905381.7U CN207051213U (en) | 2017-07-25 | 2017-07-25 | A kind of suspension disc insulator vision inspection apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207051213U true CN207051213U (en) | 2018-02-27 |
Family
ID=61497989
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720905381.7U Withdrawn - After Issue CN207051213U (en) | 2017-07-25 | 2017-07-25 | A kind of suspension disc insulator vision inspection apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207051213U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107271452A (en) * | 2017-07-25 | 2017-10-20 | 常州工程职业技术学院 | A kind of suspension disc insulator vision inspection apparatus |
| CN109444149A (en) * | 2018-11-01 | 2019-03-08 | 昆山市泽荀自动化科技有限公司 | A kind of detection method of inductance detection equipment |
| CN112156992A (en) * | 2020-09-02 | 2021-01-01 | 天津博诺智创机器人技术有限公司 | Machine vision teaching innovation platform |
| CN113670936A (en) * | 2021-09-01 | 2021-11-19 | 重庆市恒牛机械制造有限公司 | Brake pump shell detection equipment and method thereof |
-
2017
- 2017-07-25 CN CN201720905381.7U patent/CN207051213U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107271452A (en) * | 2017-07-25 | 2017-10-20 | 常州工程职业技术学院 | A kind of suspension disc insulator vision inspection apparatus |
| CN109444149A (en) * | 2018-11-01 | 2019-03-08 | 昆山市泽荀自动化科技有限公司 | A kind of detection method of inductance detection equipment |
| CN112156992A (en) * | 2020-09-02 | 2021-01-01 | 天津博诺智创机器人技术有限公司 | Machine vision teaching innovation platform |
| CN113670936A (en) * | 2021-09-01 | 2021-11-19 | 重庆市恒牛机械制造有限公司 | Brake pump shell detection equipment and method thereof |
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