CN207045464U - A kind of lightweight automobile engine cover - Google Patents
A kind of lightweight automobile engine cover Download PDFInfo
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- CN207045464U CN207045464U CN201720899536.0U CN201720899536U CN207045464U CN 207045464 U CN207045464 U CN 207045464U CN 201720899536 U CN201720899536 U CN 201720899536U CN 207045464 U CN207045464 U CN 207045464U
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- reinforcement
- inner panel
- outside plate
- bonnet
- land area
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Abstract
Automobile body accessories manufacturing technology field is the utility model is related to, more particularly to a kind of lightweight automobile engine cover.The bonnet includes outside plate and inner panel, and the inner panel is provided with lock mounting hole, water falling hole, strut mounting hole and pan, wherein the outside plate and inner panel are integrally formed respectively, the outside plate uses adhesive assembly with inner panel;The surface that the inner panel is bonded side with outside plate is additionally provided with some reinforcements and multiple land areas;Some reinforcements are used for the overall non-deformability for increasing inner panel;The multiple land area is respectively equipped with some glue and overflow into groove, avoids outside plate from being glued assembling process glue with inner panel and spills into other regions.The utility model increases ribbed stiffener by inner panel, improves the non-deformability of the bonnet of inner panel itself.Utility model composite, light weight, and due to the resilient characteristic of thermoplastic composite, have certain deformability, there is more preferable protective effect to pedestrian.
Description
Technical field
Automobile body accessories manufacturing technology field is the utility model is related to, more particularly to a kind of lightweight automobile engine cover.
Background technology
In automotive field, the lightweight of automobile is to save one of the energy, the important way for reducing discharge.The light weight of automobile
Change can improve dynamic property, economy, security by way of reducing automobile own wt and reduce exhaust emissions etc., come
Reach the purpose of energy-saving and environmental protection, and action effect is clearly.Automotive light weight technology, it is exactly to ensure automobile intensity and security
On the premise of energy, the complete vehicle quality of automobile is reduced as much as possible, and then improves the combination properties such as the dynamic property of automobile, security,
So as to reach the purpose of energy-saving and emission-reduction.
Automobile engine cover is the important component of automobile, and it had both played air conducting effect, protected engine and week again
Side pipe fittings etc., can also be substantially prevented from the adverse effect such as impact, burn into rainwater and electrical interference, and it is general in structure
It is made up of outside plate and inner panel, inner panel plays a part of strengthen rigidity, belongs to a kind of skeleton construction.
The main path of body lightening is generally divided into three aspects:Using Novel lightweight material, automotive body structure
Design optimization and advanced manufacturing forming process and interconnection technique.
Composite is generally made up of two kinds of combination of materials:Reinforcing material and matrix material.Reinforcing material can
Greatly increase the rigidity and intensity of matrix material;Matrix material is that reinforcing material bonds together, and protects reinforcing material, is transmitted
Load and the extension for hindering crackle.Reinforcing material is often threadiness, and composite has light weight, and intensity is high, and vibration damping insulates against sound,
Impact resistance, Resisting fractre toughness, fatigue resistance are good, are not easy the advantages that burn into is non-aging, and designability is good, and easy processing shapes.This
A little advantages cause composite also gradually to be found application in automotive field, and with the development of technology, composite is in the car
Utilization ratio will be increasing.
In general bonnet is internal all by being directly welded after two formed by stamping thin steel plate in the prior art
Steel plate is frequently with there is substantial amounts of cellular hollow out to realize lightweight.It is often each in the prior art to ensure the rigidity of bonnet
Sheet metal component has certain thickness, and cost is of a relatively high, and the quality of vehicle is also heavier, and the oil consumption economy to vehicle causes one
It is fixing to ring.
Auto parts and components are made using plastics and its composite, opposing metallic material has lightweight, and (density only has steel
The 1/6-1/7 of material density), the significant advantage such as the low, easy processing of cost, wherein most widely used is fibre reinforced composites.
And as SMC products, GMT products have, production efficiency is high, cost is low, easily returns relative to other fibre reinforced materials for LFT-D products
The advantages such as regeneration, product are lighter, performance is strong are received, gradually substitutes SMC and GMT, turns into current automotive industry fiber-reinforced composite material
The developing direction of material.
The utility model researches and develops a kind of lightweight automobile engine cover, and advanced composite material (ACM) one is used by LFT-D production lines
Body formed its outside plate of manufacture and inner panel, compared to metal plate bonnet, have saved cost, effective to mitigate vehicle body overall weight, from
And reach the purpose for reducing oil consumption, saving the energy.
Utility model content
The technical problems to be solved in the utility model is that the complete vehicle quality of automobile is heavier and members intensity is had a surplus, it is impossible to
Sufficiently achieve the purpose of energy-saving and emission-reduction.
In order to solve the above technical problems, the utility model discloses a kind of lightweight automobile engine cover, the bonnet bag
Outside plate and inner panel are included, the inner panel is provided with lock mounting hole, water falling hole, strut mounting hole and pan, it is characterised in that:
The outside plate and inner panel are integrally formed respectively, and the outside plate uses adhesive assembly with inner panel;The inner panel
The surface that side is bonded with outside plate is additionally provided with some reinforcements and multiple land areas;Some reinforcements are used to increase inner panel
Overall non-deformability;The multiple land area is respectively equipped with some glue and overflow into groove, avoids outside plate from being glued with inner panel and fills
Other regions are spilt into process glue.
Further, the inner panel include it is anterior, with the relative rear portion in the front portion, left side and with the left side
Relative right side, the anterior and left side and right side are arranged to respectively along the preceding outer ledge of the bonnet outside plate
Partly, left outside lateral edge portions and right outer side edge edge point extend and are formed as with the installation portion extended downwardly from, described interior
The edge of postlaminar part, which raises up to extend out to, is horizontally formed installation portion.
Further, the reinforcement includes the first reinforcement, the second reinforcement, the 3rd reinforcement, the 4th reinforcement, the
Five reinforcements, the 6th reinforcement, the 7th reinforcement, the 8th reinforcement, the 9th reinforcement, the tenth reinforcement, the 11st reinforcement,
12nd reinforcement, the 13rd reinforcement, the 14th reinforcement, the 15th reinforcement, the 16th reinforcement and the 17th are strengthened
Muscle.
Further, the land area includes first boss region, second boss region, the 3rd land area and the 4th
Land area.
Further, first reinforcement, the second reinforcement and the 3rd reinforcement are located at inner panel left side, for strengthening
Left side is so as to protecting the left frame part of bonnet;
4th reinforcement, the 5th reinforcement and the 6th reinforcement part are located at inner panel right side, can strengthen inner panel
Right side so as to protecting the left side frame part of bonnet;
7th reinforcement, the 8th reinforcement, the 9th reinforcement and the tenth reinforcement are located at interior prelaminar part, can strengthen
It is anterior so as to protecting the front side frame part of bonnet;
11st reinforcement, the 12nd reinforcement, the 13rd reinforcement and the 14th reinforcement be located at interior postlaminar part with it is convex
Between taiwan area domain, for strengthening rear portion so as to protecting the rear side part of bonnet.
Further, the 15th reinforcement, the 16th reinforcement and the 17th reinforcement for Nian fonts and are respectively arranged on
First boss region and second boss region, second boss region and the 3rd land area and the 3rd land area and the 4th are convex
Between taiwan area domain, the non-deformability overall for strengthening inner panel.
As preferable, the width of the reinforcement is 15mm-30mm, depth 5mm-20mm.
As preferable, it is less than land area surface 0.5mm-2mm, width 25mm- that the glue, which overflows into groove depth,
100mm。
As preferable, the outside plate can use PP+EPDM+T10 composites by LFT-D-IM production lines once
Property injection molding, meet impact flexibility, lower temperature resistance, paintability and the dimensional stability requirements of bonnet outside plate;In described
Plate can use PP+GF30 composites to meet the firm of bonnet inner panel by the disposable compression molding of LFT-D-CM production lines
Degree, resistance to low temperature, impact strength and heat resistant requirements.
As preferable, the adhesive includes high temperature resistant polyurethane, High-temp.-resistant hot-melt adhesive, heat resistant epoxide resin.
As preferable, the bonnet outside plate and inner panel can set multiple cooperation positioners, be easy to gluing to assemble
When inner panel and the quick of outside plate be accurately positioned.
As preferable, the positioner includes outside plate and inner panel sets positioning hole and alignment pin or local boss respectively
The location structure coordinated with groove, limit outside plate and inner panel relative position in assembling process.
It is described in the utility model to have the advantages that using above-mentioned technical proposal:
1) ribbed stiffener is increased by inner panel, improves the integral rigidity and non-deformability of inner panel itself;
2) the glued contact area of land area increase inner panel and outside plate is set by inner panel, if while land area increase
Dry glue water overflows into groove, prevents bonnet outside plate from spilling into other regions with inner panel gluing assembling process glue;
3) advanced composite material (ACM) light weight is used, the Mass lost 38.33% compared with former metal plate bonnet, and due to heat
The resilient characteristic of plastic composites, it is easier to absorb the energy of extraneous collision and impact, anticollision power is better than steel plate;
4) thermoplastic composite shaping is easy, and the flexibility of appearance design is higher, and has certain deformability, to pedestrian
There is more preferable protective effect.
Brief description of the drawings
, below will be to needed for embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
The accompanying drawing to be used is briefly described, it should be apparent that, drawings in the following description are only some realities of the present utility model
Example is applied, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to these accompanying drawings
Obtain other accompanying drawings.
Fig. 1 is bonnet inner panel top view;
Fig. 2 is bonnet inner panel front view;
Fig. 3 is bonnet inner panel bottom view;
Fig. 4 is bonnet top view;
Fig. 5 is bonnet front view;
Fig. 6 positions bonnet A-A profiles;
Fig. 7 is bonnet B-B profiles.
Accompanying drawing is remarked additionally below:
1- locks mounting hole;2- water falling holes;3- strut mounting holes;4- pans;6- is anterior;7- rear portions;8- left sides;9-
Right side;The reinforcements of 101- first;The reinforcements of 102- second;The reinforcements of 103- the 3rd;The reinforcements of 104- the 4th;105- the 5th
Reinforcement;The reinforcements of 106- the 6th;The reinforcements of 107- the 7th;The reinforcements of 108- the 8th;The reinforcements of 109- the 9th;110- the tenth
Reinforcement;The reinforcements of 111- the 11st;The reinforcements of 112- the 12nd;The reinforcements of 113- the 13rd;The reinforcements of 114- the 14th;
The reinforcements of 115- the 15th;The reinforcements of 116- the 16th;The reinforcements of 117- the 17th;21- first boss region;22- second is convex
Taiwan area domain;The land areas of 23- the 3rd;The land areas of 24- the 4th.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describe.Obviously, described embodiment is only the utility model part of the embodiment, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the premise of creative work
Lower obtained every other embodiment, belong to the scope of the utility model protection.
Embodiment 1:
With reference to as shown in Fig. 1, Fig. 4, Fig. 5 and Fig. 6, a kind of lightweight automobile engine cover, the bonnet include outside plate and
Inner panel, the inner panel are provided with lock mounting hole (1), water falling hole (2), strut mounting hole (3) and pan (4), it is characterised in that:
The outside plate and inner panel are integrally formed respectively, and the outside plate uses adhesive assembly with inner panel;The inner panel
The surface that side is bonded with outside plate is additionally provided with some reinforcements and multiple land areas;Some reinforcements are used to increase inner panel
Overall non-deformability;The multiple land area is respectively equipped with some glue and overflow into groove, avoids outside plate from being glued with inner panel and fills
Other regions are spilt into process glue.
With reference to Fig. 2 and Fig. 3, specifically, the inner panel includes anterior (6) and the relative rear portion (7) in the front portion, left side
Portion (8) and the right side relative with the left side (9), the anterior and left side and right side are arranged to respectively along institute
Preceding outer edge portion, left outside lateral edge portions and the right outer side edge edge point for stating bonnet outside plate extend and are formed as having
The installation portion extended downwardly from, the edge of the interior postlaminar part, which raises up to extend out to, is horizontally formed installation portion.
Specifically, the reinforcement include the first reinforcement (101), the second reinforcement (102), the 3rd reinforcement (103),
4th reinforcement (104), the 5th reinforcement (105), the 6th reinforcement (106), the 7th reinforcement (107), the 8th reinforcement
(108), the 9th reinforcement (109), the tenth reinforcement (110), the 11st reinforcement (111), the 12nd reinforcement (112),
13 reinforcements (113), the 14th reinforcement (114), the 15th reinforcement (115), the 16th reinforcement (116) and the 17th
Reinforcement (117).
With reference to shown in Fig. 1 and Fig. 3, specifically, the land area includes first boss region (21), second boss region
(22), the 3rd land area (23) and the 4th land area (24).
Further, first reinforcement (101), the second reinforcement (102) and the 3rd reinforcement (103) are positioned at interior
Plate left side (8), for strengthening left side (8) so as to protecting the left frame part of bonnet;
4th reinforcement (104), the 5th reinforcement (105) and the 6th reinforcement (106) are partly on the right side of inner panel
Portion (9), the right side (9) of inner panel can be strengthened so as to protect the left side frame part of bonnet;
7th reinforcement (107), the 8th reinforcement (108), the 9th reinforcement (109) and the tenth reinforcement (110)
Positioned at interior prelaminar part (6), anterior (6) can be strengthened so as to protect the front side frame part of bonnet;
11st reinforcement (111), the 12nd reinforcement (112), the 13rd reinforcement (113) and the 14th reinforcement
(114) positioned at interior postlaminar part (7) between land area, for strengthening rear portion (7) so as to protecting the rear side portion of bonnet
Point.
With reference to shown in Fig. 1 and Fig. 3, further, the 15th reinforcement (115), the 16th reinforcement (116) and the 17th
Reinforcement (117) Jun Wei Nian fonts and is respectively arranged on first boss region (21) and second boss region (22), second boss area
Between domain (22) and the 3rd land area (23) and the 3rd land area (23) and the 4th land area (24), in strengthening
The overall non-deformability of plate.
As preferable, the width of the reinforcement is 15mm, depth 5mm.
As preferable, it is less than land area surface 0.5mm, width 25mm that the glue, which overflows into groove depth,.
As preferable, the outside plate can use PP+EPDM+T10 composites by LFT-D-IM production lines once
Property injection molding, meet impact flexibility, lower temperature resistance, paintability and the dimensional stability requirements of bonnet outside plate;In described
Plate can use PP+GF30 composites to meet the firm of bonnet inner panel by the disposable compression molding of LFT-D-CM production lines
Degree, resistance to low temperature, impact strength and heat resistant requirements.
As preferable, the adhesive is High-temp.-resistant hot-melt adhesive.
The bonnet outside plate and inner panel can set multiple cooperation positioners, inner panel and outside plate when being easy to the gluing to assemble
Quick be accurately positioned.
The positioner includes outside plate and inner panel sets positioning hole to coordinate with alignment pin or local boss with groove respectively
Location structure, limit assembling process in the relative position of outside plate and inner panel.
Embodiment 2:
With reference to as shown in Fig. 1, Fig. 4, Fig. 5 and Fig. 6, a kind of lightweight automobile engine cover, the bonnet include outside plate and
Inner panel, the inner panel are provided with lock mounting hole (1), water falling hole (2), strut mounting hole (3), pan (4), it is characterised in that:
The outside plate and inner panel are integrally formed respectively, and the outside plate uses adhesive assembly with inner panel;The inner panel
The surface that side is bonded with outside plate is additionally provided with some reinforcements and multiple land areas;Some reinforcements are used to increase inner panel
Overall non-deformability;The multiple land area is respectively equipped with some glue and overflow into groove, avoids outside plate from being glued with inner panel and fills
Other regions are spilt into process glue.
Specifically, the inner panel include anterior (6), with the relative rear portion (7) in the front portion, left side (8) and with institute
The relative right side in left side (9) is stated, the anterior and left side and right side are arranged to respectively along the bonnet outside plate
Preceding outer edge portion, left outside lateral edge portions and right outer side edge edge point extend and be formed as with the peace extended downwardly from
Dress portion, the edge of the interior postlaminar part, which raises up to extend out to, is horizontally formed installation portion.
Specifically, the reinforcement include the first reinforcement (101), the second reinforcement (102), the 3rd reinforcement (103),
4th reinforcement (104), the 5th reinforcement (105), the 6th reinforcement (106), the 7th reinforcement (107), the 8th reinforcement
(108), the 9th reinforcement (109), the tenth reinforcement (110), the 11st reinforcement (111), the 12nd reinforcement (112),
13 reinforcements (113), the 14th reinforcement (114), the 15th reinforcement (115), the 16th reinforcement (116) and the 17th
Reinforcement (117).
Specifically, the land area includes first boss region (21), second boss region (22), the 3rd land area
And the 4th land area (24) (23).
Further, first reinforcement (101), the second reinforcement (102) and the 3rd reinforcement (103) are positioned at interior
Plate left side (8), for strengthening left side (8) so as to protecting the left frame part of bonnet;
4th reinforcement (104), the 5th reinforcement (105) and the 6th reinforcement (106) are partly on the right side of inner panel
Portion (9), the right side (9) of inner panel can be strengthened so as to protect the left side frame part of bonnet;
7th reinforcement (107), the 8th reinforcement (108), the 9th reinforcement (109) and the tenth reinforcement (110)
Positioned at interior prelaminar part (6), anterior (6) can be strengthened so as to protect the front side frame part of bonnet;
11st reinforcement (111), the 12nd reinforcement (112), the 13rd reinforcement (113) and the 14th reinforcement
(114) positioned at interior postlaminar part (7) between land area, for strengthening rear portion (7) so as to protecting the rear side portion of bonnet
Point.
Further, the 15th reinforcement (115), the 16th reinforcement (116) and the 17th reinforcement (117) are Nian
Font and it is respectively arranged on first boss region (21) and second boss region (22), second boss region (22) and the 3rd land areas
Between domain (23) and the 3rd land area (23) and the 4th land area (24), the resistance to deformation energy overall for strengthening inner panel
Power.
As preferable, the width of the reinforcement is 30mm, depth 20mm.
As preferable, it is less than land area surface 2mm, width 100mm that the glue, which overflows into groove depth,.
As preferable, the outside plate can use PP+EPDM+T10 composites by LFT-D-IM production lines once
Property injection molding, meet impact flexibility, lower temperature resistance, paintability and the dimensional stability requirements of bonnet outside plate;In described
Plate can use PP+GF30 composites to meet the firm of bonnet inner panel by the disposable compression molding of LFT-D-CM production lines
Degree, resistance to low temperature, impact strength and heat resistant requirements.
As preferable, the adhesive is High-temp.-resistant hot-melt adhesive.
Former metal plate bonnet quality is 6kg, and the bonnet quality of embodiment 2 is 3.7kg, embodiment 2 and former metal plate engine
Lid is compared, Mass lost 38.33%.
Preferred embodiment of the present utility model is the foregoing is only, it is all in this practicality not to limit the utility model
Within new spirit and principle, any modification, equivalent substitution and improvements made etc., guarantor of the present utility model should be included in
Within the scope of shield.
Claims (9)
1. a kind of lightweight automobile engine cover, the bonnet includes outside plate and inner panel, and the inner panel is provided with lock mounting hole, overboard
Hole, strut mounting hole and pan, it is characterised in that:
The outside plate and inner panel are integrally formed respectively, and the outside plate uses adhesive assembly with inner panel;The inner panel with it is outer
The surface of plate fitting side is additionally provided with some reinforcements and multiple land areas;Some reinforcements are used to increase the whole of inner panel
Body non-deformability;The multiple land area is respectively equipped with some glue and overflow into groove, avoids outside plate from being glued with inner panel and assembled
Journey glue spills into other regions.
A kind of 2. lightweight automobile engine cover according to claim 1, it is characterised in that:The inner panel include anterior (6),
The rear portion (7) relative with the front portion, left side (8) and the right side relative with the left side (9), it is described anterior and
Left side and right side are arranged to respectively along outside the preceding outer edge portion of the bonnet outside plate, left outside lateral edge portions and the right side
Lateral edge portions extend and are formed as with the installation portion extended downwardly from, and the edge of the interior postlaminar part, which raises up, to be extend out to
It is horizontally formed installation portion.
A kind of 3. lightweight automobile engine cover according to claim 1, it is characterised in that:The reinforcement includes first and added
Strengthening tendons (101), the second reinforcement (102), the 3rd reinforcement (103), the 4th reinforcement (104), the 5th reinforcement (105),
Six reinforcements (106), the 7th reinforcement (107), the 8th reinforcement (108), the 9th reinforcement (109), the tenth reinforcement
(110), the 11st reinforcement (111), the 12nd reinforcement (112), the 13rd reinforcement (113), the 14th reinforcement
(114), the 15th reinforcement (115), the 16th reinforcement (116) and the 17th reinforcement (117).
A kind of 4. lightweight automobile engine cover according to claim 1, it is characterised in that:The land area includes first
Land area (21), second boss region (22), the 3rd land area (23) and the 4th land area (24).
A kind of 5. lightweight automobile engine cover according to claim 3, it is characterised in that:
First reinforcement (101), the second reinforcement (102) and the 3rd reinforcement (103) are located at inner panel left side (8), use
In strengthening left side (8) so as to protecting the left frame part of bonnet;
4th reinforcement (104), the 5th reinforcement (105) and the 6th reinforcement (106) are partly located at inner panel right side
(9) right side (9) of inner panel can, be strengthened so as to protect the left side frame part of bonnet;
7th reinforcement (107), the 8th reinforcement (108), the 9th reinforcement (109) and the tenth reinforcement (110) are located at
Interior prelaminar part (6), anterior (6) can be strengthened so as to protect the front side frame part of bonnet;
11st reinforcement (111), the 12nd reinforcement (112), the 13rd reinforcement (113) and the 14th reinforcement (114)
Positioned at interior postlaminar part (7) between land area, for strengthening rear portion (7) so as to protecting the rear side part of bonnet.
A kind of 6. lightweight automobile engine cover according to claim 4, it is characterised in that:15th reinforcement (115),
16 reinforcements (116) and the 17th reinforcement (117) Jun Wei Nian character form structures and be respectively arranged on first boss region (21) with
Second boss region (22), second boss region (22) and the 3rd land area (23) and the 3rd land area (23) and the 4th
Between land area (24), the non-deformability overall for strengthening inner panel.
A kind of 7. lightweight automobile engine cover according to claim 1, it is characterised in that:The width of the reinforcement is
15mm-30mm, depth 5mm-20mm.
A kind of 8. lightweight automobile engine cover according to claim 1, it is characterised in that:The glue overflows is into groove depth
Less than land area surface 0.5mm-2mm, width 25mm-100mm.
A kind of 9. lightweight automobile engine cover according to claim 1, it is characterised in that:The adhesive gathers for high temperature resistant
Urethane, High-temp.-resistant hot-melt adhesive or heat resistant epoxide resin.
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CN201720899536.0U CN207045464U (en) | 2017-07-24 | 2017-07-24 | A kind of lightweight automobile engine cover |
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CN201720899536.0U CN207045464U (en) | 2017-07-24 | 2017-07-24 | A kind of lightweight automobile engine cover |
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CN207045464U true CN207045464U (en) | 2018-02-27 |
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Cited By (1)
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CN107244355A (en) * | 2017-07-24 | 2017-10-13 | 江苏莘翔机电有限公司 | A kind of lightweight automobile engine cover |
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CN107244355A (en) * | 2017-07-24 | 2017-10-13 | 江苏莘翔机电有限公司 | A kind of lightweight automobile engine cover |
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Address after: 226000 Nanyang village, Haian Development Zone, Nantong City, Jiangsu Province, 3 Patentee after: Jiangsu Shenxiang electromechanical Co., Ltd Address before: 226600 Nanyang village, Haian County Development Zone, Nantong, Jiangsu Province, 3 groups Patentee before: JIANGSU SHENXIANG ELECTROMECHANICAL Co.,Ltd. |
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