CN207044826U - Composite material - Google Patents
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- CN207044826U CN207044826U CN201720304714.0U CN201720304714U CN207044826U CN 207044826 U CN207044826 U CN 207044826U CN 201720304714 U CN201720304714 U CN 201720304714U CN 207044826 U CN207044826 U CN 207044826U
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Abstract
The utility model provides a kind of composite material.The composite material includes substrate layer (10) and the epidermis relative with the substrate layer (10), and the substrate layer (10) and the epidermis are bonded to each other.According to NEW TYPE OF COMPOSITE layer material of the present utility model, have it is frivolous, breathe freely, be easy to arrange, and warmth retention property is good, the effect of the warmth retention property of the environment temperature of 35 DEG C of tolerance.
Description
Technical field
It the utility model is related to a kind of composite material.
Background technology
In recent years, fabric made of corium hair due to its intensity height, good permeability, anti-wear performance it is strong, obtained making extensively
With the products such as leather, fur and double-face leather can be manufactured using animal skin.With animal skin make leather be leatherwork it is most effective and
A kind of best mode.Due to reasons such as animal species, size and resource distributions, what present process hides mainly utilized is family
Hide.
By a series of physical, the processing of chemical method, these animal skins can be made and can be used for being adapted to national defence, work
The leather of the purposes such as industry, life.The animal skin that fur industries are utilized then mainly has sheepskin (this kind of sheepskin, improved sheepskin
And hybridization sheepskin), lambskin, goat skin, cunning sub- skin, family's rabbit (this kind of family's rabbit, improvement family rabbit), standard mink skin, ground squirrel
Wolf-skin, undyed sable, raw fox skin etc..By a series of physical, the processing of chemical method, above-mentioned animal skin can be made have it is higher
The fur of added value, to meet the needs of consumers in general.
Generally, the animal skin without any physics, chemical method processing is referred to as rawhide, rawhide is changed into ripe leather (or hair
Skin), it is required for this to the progress of purified animal skin modifies.There is thing more more preferable than rawhide by the leather obtained by tanning
Manage mechanical performance, chemically-resistant medicament, more resistant to the performances such as microbes and good sanitation performance.So-called hair leather, it is simultaneously
Hair side, another side are the leather products of leather surface, are that Animal Skin is similar by the progress of its flesh noodles again with after mechanical treatment by chemistry
Product obtained from modification in leather surface.
That is, the lamina reticularis of cortex is processed into by specific hair with animal skin generally raw material in the prior art
Skin product.On the one hand, in the conventional technology, overall processing is removed from office to animal skin, due to the diversity of animal (particularly domestic animal) kind,
The reasons such as the diversity of volume, growing environment, the diversity of growth cycle, the inevitable skin scar that is influenceed by feeding,
Very big limitation be present in technique, technology, processing equipment etc., it is difficult to produce in batches, it is not easy to control quality secondary by the gross
Level, and cause out residual rate and remain high, production cost is difficult to the unfavorable result such as control.On the other hand, conventional art pair
The processing and manufacturing of animal skin leather, is only limitted to a series of physical to whole leather, the working process of chemical method, or to whole beast
Post-process treatment of leather etc. so that products obtained therefrom is single, and consumers in general can not be met to various, high-quality, attractive in appearance, warmth retention property
The demand of good leather.
Such as Chinese patent CN 201220311250, publication date is September in 2016 21, and it is new to disclose a kind of double-face leather
Shell fabric, it is simultaneously resin bed, the another side with respect to resin bed is pile layer.CN201620348390, publication date are 2016 9
The moon 21, disclose a kind of fur composite material, including wool top layer, glue-line, in addition to superfine fiber polyurethane leather base
Layer.A kind of fabric prepared with animal cuticle layer and the processing of resin bed or fibrous layer, this fabric are disclosed in above technology
Because basic unit is staple fibre textile, resin bed etc., only top layer is animal cuticle layer, so the side such as warmth retention property, gas permeability
Face fails to meet the demands such as national defence, industry, life.
Utility model content
At least one problem in view of the above problems, it is proposed that NEW TYPE OF COMPOSITE layer material of the present utility model.
According to the one side of utility model, there is provided a kind of composite material.The composite material include substrate layer and with
The relative epidermis of the substrate layer, the substrate layer and the epidermis are bonded to each other.
According to composite material of the present utility model, have it is frivolous, breathe freely, be easy to arrange, and warmth retention property is good, tolerance -35
DEG C environment temperature warmth retention property effect.
By the description to exemplary embodiment referring to the drawings, other aspects of the present utility model will be clear.
Brief description of the drawings
Fig. 1 schematically illustrates the profile of animal skin structure;
Fig. 2 schematically illustrates the profile of the composite material according to the utility model first embodiment;
Fig. 3 schematically illustrates the profile of the composite material according to the utility model second embodiment;
Fig. 4 schematically illustrates the profile of the composite material according to the utility model 3rd embodiment;
Fig. 5 schematically illustrates the profile of the composite material according to the utility model fourth embodiment;
Fig. 6 schematically illustrates the profile of the composite material according to the embodiment of the utility model the 5th;
Fig. 7 schematically illustrates flow chart 700 of the epidermis with batt prepared in composite material;
Fig. 8 schematically illustrates the flow chart 800 of the substrate layer prepared in composite material;
Fig. 9 schematically illustrates the flow chart 900 of the Combined Processing in the preparation method of composite layer.
Description of reference numerals:
B, epidermis z, skin corium p, hypodermis layer
10:Substrate layer
20,50:Epidermis band batt
21:Bottom
22:Batt
30:Adhesive layer
40:Bed of cloth
60:Decorative layer
Embodiment
Exemplary embodiment of the present utility model is described next, with reference to accompanying drawing.Within the scope of claim, below
Exemplary embodiment is not intended to limit the utility model.For the technical solution of the utility model, not retouched in exemplary embodiment
The combination for all features stated is essential.
[composite material]
(embodiment 1)
The composite material according to the utility model first embodiment is described in detail below with reference to Fig. 2.For the ease of reason
Solution, Fig. 1 schematically illustrate the profile of animal skin structure.As shown in figure 1, animal skin generally include three layers, i.e. epidermis b,
Skin corium z and hypodermis p.For example, according to the difference of Cutting Process and level, animal skin can often be divided into first layer lether and two
Layer skin etc..First layer lether is that layer of skin for the epidermis b for including ragged edge, also makes skin blue or green, and texture is best, stretch-proof and ventilative.Two
Layer skin is the skin of the crosscutting second layer being divided into two layers or even three layers of animal skin, and the post processing such as pad pasting is carried out to its surface after crosscutting
Afterwards, it remains in that the characteristic of animal skin corium, because double-layer fur does not include fine and close epidermis b, so wear and intensity are not
Such as include epidermis b first layer lether.
Fig. 2 schematically illustrates the profile of the composite material according to the utility model first embodiment.The implementation
The composite material of example includes substrate layer 10, epidermis with batt 20 and therebetween adhesive layer 30, wherein, epidermis band batt
20 can have a bottom 21 and batt 22 and be integrated.However, this is not limited to according to embodiment of the present utility model, this implementation
Epidermis in example can be the skin corium for only having bottom without batt with batt 20, for example, those skilled in the art can basis
Need, post-processing is carried out to epidermis band batt, and then remove defeathering and obtain the skin corium of only bottom.
In the present embodiment, substrate layer 10 and epidermis band batt 20 can utilize preparation technology of the present utility model, by sheep
Skin is made.Preferably, substrate layer 10 can be made up of the sheepskin selected from Xinjiang sheep, or the latitude selected from latitude and Xinjiang
Similar regional sheepskin, but the selection of substrate layer raw material is not limited to this.Preferably, epidermis band batt 20 can be by
Sheepskin selected from Australian sheep is made, or selected from the latitude regional sheepskin similar with the latitude of Australia, example
Such as the sheepskin of Southern African region, but selection of the epidermis with batt raw material is not limited to this.
The thickness of substrate layer 10 can be about 0.3cm- about 0.5cm, be preferably, 0.3-0.35cm.And epidermis band batt
20 thickness can be about 0.1cm- about 0.15cm, and here, thickness of the epidermis with batt 20 refers to epidermis with the bottom in batt 20
The thickness of layer 21, wherein, the length of batt 21 of the epidermis with batt 20 can kind as needed or selected animal skin and become
Change.In the present embodiment, substrate layer 10 can be made up of thickness by 0.35cm and by sheepskin, and thickness of the epidermis with batt 20
Degree can be made by 0.1cm and by sheepskin.
Substrate layer 10 and epidermis, by point-like, the resin binder of atomization, are brought into close contact with batt 20, form frivolous skin
Hair integral structure.According to the composite material of the utility model exemplary embodiment to substrate layer 10 and epidermis band batt 20
Compound tense is carried out, the amount using resin binder is only 0.1g-0.2g/ skins.According to the present exemplary embodiment, adhesive layer 30 can
Sprayed with the glue for being high-pressure spray gun ejection, or glue etc..Due to the usage amount of the resin binder in the utility model
Substantially reduce, therefore resulting composite material is very ventilative.Compared with using brush brush glue water, this practicality in the prior art
New composite material gas permeability is more preferable, and manufacturing cost reduces.However, the utility model not limited to this, such as substrate
Layer 10 and epidermis band batt 20 can not also be bonded by adhesive layer 30, i.e. according to the composite bed of the utility model embodiment
Adhesive layer 30 can not be included, it is for instance possible to use the mode such as hot pressing presses to substrate layer 10 and epidermis band batt 20.
In addition, can also include decorative layer 60 according to the composite material of the utility model embodiment, decorative layer 60 can be with
It is the layer with functions such as modification effect, waterproof effects.Decorative layer 60 can be covered with paint, lacquer, colour wash, etc. liquid covering with paint substrate layer 10, sudden and violent by chemistry
Formed in the side of dew, decorative pattern can also be suppressed after liquid is covered with paint, lacquer, colour wash, etc. by chemistry and formed.However, of the present utility model repair
Decorations layer 60 is not limited to this, and the good chemical film of pre-production can be moved and be attached to leather surface and formed by decorative layer 60.Attachment
Decorative layer 60 can not only play beautiful, generous effect, can also make up the deficiency of material surface, and its water-resistance is good,
Easy to clean and maintenance.
Further, since having mounted decorative layer 60, the composite material according to the utility model embodiment can be with two-sided
Use, surface that not only can be using the epidermis of double-face leather with batt 20 as outside can also be to have mounted decorative layer 60
Substrate layer 10 is used as the surface of outside.Therefore, using the composite material according to the utility model embodiment come process clothes,
During warming sex aids of military project etc., because the surface of two kinds of outsides has different colours, unlike material, therefore the bilateral structure uses
Will be very attractive and can possess different purposes.
(embodiment 2)
Fig. 3 schematically illustrates the profile of the composite material according to the utility model second embodiment.The implementation
The composite material of example includes substrate layer 10, epidermis with batt 50 and therebetween adhesive layer 30, wherein, epidermis band batt
50 can have a bottom 51 and batt 52 and be integrated.
In the present embodiment, substrate layer 10 can have identical structure with first embodiment or by identical material system
Into, therefore detailed description will be omitted.
Epidermis band batt 50 can be made up of fur.Due to the particularity in the growth feeding cycle of ermine, the sorting to fur
It is different from the sorting to sheepskin.For example, when using sheepskin to prepare the band batt 20 of the epidermis in the utility model, sheepskin is entered
Row sorting (including growth year, raising time, the season of butchering etc., will be described in detail later), the sheepskin after sorting
Follow-up processing can be advantageous to, and further reduce out residual rate.The epidermis in the utility model is being prepared using fur
During band batt 50, often using existing fur, because ermine is substantially the feeding time limit of 1 year, sorting can be omitted
Step.
The thickness of substrate layer 10 can be about 0.3cm- about 0.5cm, and thickness of the epidermis with batt 50 can be about
0.1cm- about 0.2cm.In the present embodiment, the thickness of substrate layer 10 can be for 0.4cm and by identical with the material of above-described embodiment
Sheepskin be made, and thickness of the epidermis with batt 50 can be made by 0.2cm and by fur.Thickness of the fur epidermis with batt
The reason for degree selection is different from thickness selection of the sheepskin epidermis with batt are the hair follicle layers because of, fur than depth that sheepskin is pricked.
Substrate layer 10 and epidermis, by point-like, the resin binder of atomization, are brought into close contact with batt 50.In the present embodiment
Composite construction is identical with the composite construction of above-described embodiment, therefore will omit detailed description.
In addition, the composite material in the present embodiment can also be included in the outer surface attachment decorative layer 60 of substrate layer 10.
Decorative layer 60 in the present embodiment can have identical structure with first embodiment or is made up of identical material, therefore will save
Slightly detailed description.
(embodiment 3)
Fig. 4 schematically illustrates the profile of the composite material according to the utility model 3rd embodiment;The implementation
The composite material of example includes substrate layer 40, epidermis with batt 20 and therebetween adhesive layer 30, wherein, epidermis band batt
20 can have a bottom 21 and batt 22 and be integrated.
In the present embodiment, epidermis band batt 20 can have identical structure or by identical material with first embodiment
It is made, therefore detailed description will be omitted.
Substrate layer 40 can be artificial bed of cloth, and the thickness of substrate layer 40 can be about 0.3cm- about 0.5cm.In this implementation
In example, the thickness of substrate layer 40 can be made by 0.37cm and by artificial bed of cloth.The character of the artificial cloth can be with epidermis
Character with batt 20 is different, for example, epidermis band batt 20 can have a bottom 21 and batt 22 and be integrated, the artificial cloth
Layer can be the layer of hair fine and close flat and not comprising soft fluffy.
Substrate layer 40 and epidermis, by point-like, the resin binder of atomization, are brought into close contact with batt 20.In the present embodiment
Composite construction is identical with the composite construction of above-described embodiment, therefore will omit detailed description.
In addition, the composite material in the present embodiment can also be included in the outer surface attachment decorative layer 60 of substrate layer 40.
Decorative layer 60 in the present embodiment can have identical structure with first embodiment or is made up of identical material, therefore will save
Slightly detailed description.
(other embodiment)
Fig. 5 schematically illustrates the profile of the composite material according to the utility model fourth embodiment.The implementation
The composite material of example includes substrate layer 40, epidermis with batt 50 and therebetween adhesive layer 30.In the present embodiment, table
Belt batt 50 can have identical structure with the epidermis band batt 50 of second embodiment or is made up of identical material, therefore
To omit detailed description, but thickness being adapted to property of the epidermis in the present embodiment with batt 50 change, such as
For 0.15cm.Also, substrate layer 40 can have identical structure or by identical material with the substrate layer 40 of 3rd embodiment
It is made, therefore detailed description will be omitted, but thickness being adapted to property of the epidermis in the present embodiment with batt 50
Change, for example, 0.5cm.
In addition, the composite construction in the present embodiment is identical with the composite construction of above-described embodiment, thus by omit to its
It is described in detail.
Fig. 6 schematically illustrates the profile of the composite material according to the embodiment of the utility model the 5th.The implementation
The composite material of example includes having thickness unlike material identical two layers, i.e. artificial bed of cloth, and therebetween bonding
Layer 30.In the present embodiment, substrate layer 40 is artificial bed of cloth 40, and the thickness of artificial bed of cloth 40 can be 0.4cm.However,
Epidermis band batt in the present embodiment can be substituted by artificial bed of cloth 40, and its thickness is, for example, 0.13cm.Here artificial cloth
Layer 40 can have identical structure with the artificial bed of cloth in above-described embodiment or is made up of identical material, therefore will omit
Detailed description.
In addition, the composite construction in the present embodiment is identical with the composite construction of above-described embodiment, thus by omit to its
It is described in detail.
[composite sheet preparation method for material]
(embodiment 1)
The composite material preparation side according to the utility model embodiment is described in detail next, with reference to Fig. 7 to Fig. 9
Method.
Fig. 7 schematically illustrates the epidermis prepared in composite material according to the utility model embodiment with batt
Flow chart 700.It is described in detail next, with reference to Fig. 7 and is prepared according to the preparation method of the utility model embodiment according to this reality
With the epidermis band batt of new embodiment.
Specifically, in step s 701, for animal skin to be processed, the animal skin to conform to a predetermined condition is sorted out.More specifically
Say that selection, which is opened a business, is not more than eight feet in ground, that is to say, that whole skin is no more than eight feet, sheep of the Hide thickness no more than 0.9cm
Skin, preferably 7-8 feet.Open a business too small, be then unfavorable for cutting and covering chi, more than eight feet, then be unfavorable for cutting (skiving) work
Skill, the problems such as easily causing the uneven thickness during skiving.In addition, the density of selection hair belongs to the sheepskin of middle upper density, it is close
Degree and fineness require, and fineness determines the glossiness and flexibility of hair, and density determines warmth retention property.
According to the present embodiment, the sheepskin sorted in sort process is the size of 5 to 9 feet (preferably, 7 to 8 feet),
On the one hand, the sheepskin size of this scope corresponds between twenty and fifty sheep, when the hair of between twenty and fifty sheep is most soft most fine and closely woven,
It is too old not all right too small also not all right, it is necessary to be that the sheep in the between twenty and fifty age just can be with.And in 5 to 9 feet of sheepskin it is to be in
The sheepskin of the sheep in season is butchered, when most cold, only put on flesh and does not become mildewed, will butcher after last time shaving and be sent to China.
The sheepskin of lint is just grown, is best.
For example, the sheep of South Africa and Australia, done using the two regional sheep has very big advantage with hair epidermis.
When season is butchered, the size (for 7 to 8 feet) of sheepskin properly is advantageous to sort for South Africa and Australian sheep, and due to
Its latitude reason, temperature is appropriate, is not especially cold.If temperature is especially low, cold weather, then the density of sheepskin can be very
Greatly.So the density of the wool of the two local sheep is to belong to middle upper density, fineness upper fineness in being.In addition, South Africa and Australia
The sheepskin of big Leah is very light, compared with French sheepskin gently less than one times.Further, since near under the line, hair follicle layering is clear and definite,
Cortex is uniform.This also brings great convenience for the skiving processing in later stage.Due to the reasonable control of separation step, according to this reality
With the residual rate control of the going out with batt of the epidermis prepared by the preparation method of new embodiment in 2-3%.It is very big excellent to go out residual rate
Point.If sorting is good, residual rate can be substantially reduced out.It is whether advanced measurement technology one be important to go out residual rate in the industry
Index.Australia Fen Dong Ao Xi Australia, western Australia can further reduce out residual rate closer to equator using the sheep of western Australia.More than
It is sort process of the epidermis with batt.
Next, after step S701 separation step terminates, into step S702.In step S702, to what is sorted out
Animal skin carries out shortening preservative treatment, and the method for shortening is carried out to animal skin including well known to a person skilled in the art shortening tanning side
Method, animal skin is soaked in aqueous and acidleach, reduces the liquid hold-up of the animal skin, by rawhide, also referred to as at blank skin
The skin being unlikely to deteriorate is managed into, so as to reach shortening corrosion-resistant purpose.During shortening, heat/pressure/machinery etc. can be used
Mode improves shortening speed.
Next, after step S702 shortening step terminates, into step S703.In step S703, filler is utilized
Animal skin after shortening processing is filled, is tannin extract according to the filler of the utility model embodiment.However, the utility model
Not limited to this,
Traditionally, tannin extract is that the chemical industry as made from the plant material rich in tannin through the step processing such as flooding and concentration produces
Product.Usually brown color is to sepia, powdery or bulk.It is mainly used in tanning, is referred to as vegetable tanning agent in curriery.However,
In conventional art, it is main tanning agent filling wool leather with tannin extract, is removed from office with tannin extract combination industrial chemicals production hair, the product matte of gained
It is coarse, embrittlement, fracture, in industry generally existing tannin extract can not do double-face leather product and give up.
However, in preparation method of the epidermis with batt of embodiment of the present utility model, the evergreen chinquapin of above-mentioned loading has been used
Glue is filled, and will fill a certain amount of tannin extract in pending skin, purpose be exactly in order that the leatherware filled have it is certain
Fragility, elasticity, in order to follow-up accurate machining (hereinafter machining will be described in detail).
Specifically, in the filling step of embodiment of the present utility model, the temperature of tannin extract is added to be noted for 40 DEG C -60 DEG C or so
Enter.For example, starting to inject tannin extract at 40 DEG C, filling tannin extract ceiling temperature is 60 DEG C in addition, implantation temperature, according to processing when
Between, processing environment, it is controllable.In addition, the addition of tannin extract is adjusted according to the quality of sheepskin.According to reality of the present utility model
Example is applied, when epidermis band batt (for example, sheepskin layer wool layer) is prepared, in order that dermatotome is harder, has added filler (at this
It is tannin extract in embodiment), it is only that animal skin tan is ripe during preparation and in traditional preparation technology, and tannin extract is not added with, and be also not added with
Any material, thus traditional preparation technology in order to reduce out residual rate, it is necessary to press polish polishing etc. processing.
However, according to embodiment of the present utility model, the filler tannin extract according to the utility model embodiment is added, is controlled
After the parameters such as temperature content, go out residual rate and further decline about five points;In addition, the addition of tannin extract is more beneficial for the layering in later stage
(for example, being advantageous to the machining in later stage).In addition, according to embodiment of the present utility model, filler is not limited to tannin extract, can
To be adapted for filling filler (for example, other plant colloid replace apt to deteriorate animal fat) of the epidermis with batt.
After filling step terminates, processing proceeds to detecting step S704, and in step S704, whether gained animal skin is reached
Predetermined hardness and elasticity are detected.Specifically, spot-check most thick sheepskin and most thin sheepskin, main portions reach flexible nothing
Song Wen is qualified, wherein, main portions are removing neck head position and stern afterbody position.If the result of detecting step is qualified (step
It is yes in rapid S704), then processing proceeds to step S705.Otherwise (result of detecting step is unqualified, is in step S704
It is no), processing returns to step S703.Alternatively, can also be according to specific underproof original if the result of detection is unqualified
Because being made a distinction to the animal skin of processing, if unqualified reason is lack of fill, can carry out continuing to fill out with return to step S703
Fill, if unqualified reason is cortex breakage etc., discarding recycling etc. can be done.
After standard compliant animal skin is obtained after filling, processing proceeds to cutting step S705.In step S705, to passing through
Animal skin after filling processing is tightened, and after stretching tight into flat plate, is cut, wherein, to the animal skin after tightening
Machining is carried out at hair follicle layer above 0.1cm, gained thickness of the epidermis with batt is 0.1-0.15cm after machining.
Traditionally, the skiving processing to skin is usually wear down, many limitations, the essence of wear down be present on wear down treatment technology
Degree is inadequate, and yield is low, and the quality of bad control batch production.Therefore, according to the composite bed of embodiment of the present utility model
Materials'use skiving machine carries out cutting skiving, and during due to carrying out cutting layering to epidermis band batt, due to epidermis hairiness, institute
Cut with that can not put down, it is necessary to it is angled to cut, for example, being cut with the inclination angle of 25-30 degree.
In addition, after to the tanning of animal skin shortening and filling, animal skin is tightened, specifically, stretches tight into tabular.Due to being filled with
The purpose for filling thing is to allow animal skin to be hardened, and becomes flexible, then the especially flat of animal skin support, is then cut.Wherein,
The process of filling can also include the dyeing course to fur.Dyeing to fur can include dyer of the prior art
Skill, in order to avoid obscuring purport of the present utility model, the detailed description to dyeing will be omitted, in addition, the processing to animal skin
Dyeing processing is not only only included, in order that fur dye is saturating and has more preferable glossiness, dyeing and perm can also be included and handled, example
Such as, the temperature of dyeing and perm processing can be heated to 150 DEG C, it is possible to additionally incorporate formic acid alcohol etc., can utilized to draw and scald machine etc. to fur
Dyeing and perm sizing is carried out, the processing can make fur have certain glossiness, very elegant in appearance.
In working angles, it is that up 0.1 centimeters are cut in hair follicle layer that cutting is carried out to the animal skin after processing.Such as
Fruit is lower than hair follicle layer, and it can hair loss.If than hair follicle floor height, feel can be influenceed.In conventional art, it is difficult to control table belt batt
Thickness, that is to say, that it is inappropriate that animal skin to be cut is not prepared into consistency and elasticity in the prior art, therefore is being cut
Shi Houdu precision is uncontrollable, and animal skin out-of-flatness to be cut.Therefore, may in the preparation technology of prior art
A part thickness for causing animal skin is 0.1cm, and the thickness of a part is more than 0.1cm, and the thickness of a part is less than 0.1cm, so
In the prior art, in order to insure, epidermis is all typically prepared into the thick thickness of comparison with batt, for example, thickness be 0.3,
0.5cm。
However, according to the step such as exemplary embodiment of the present utility model, appropriate go-no-go, shortening tanning, filling, cutting,
It is final to prepare the epidermis band batt that thickness is 0.1-0.15cm thickness, meet to diversified, warming, attractive in appearance, frivolous etc. cortex
Needs, and beneficial to follow-up further deep processing.
Generally, in the step S705 in the utility model embodiment, the error that machining is controlled is very small, whole
It is uniform to open the thickness of cutting of skin, surfacing, obtains the epidermis band batt of high quality, and go out residual rate further to reduce.
After cutting step terminates, processing proceeds to post-processing step S706, in step S706, to processing obtained epidermis
Band batt is post-processed, and post processing includes later stage pad pasting etc., also laser treatment etc., for example, post-processing includes processing line
Road, laser scanning, resin film pad pasting, appliqu epsilon embroidery etc..However, according to preparation of the epidermis of the utility model embodiment with batt
Technique can not include step S706 post-processing step, can be after the compound end of composite layer, to composite
Layer is post-processed;Specifically, can be to the gained after epidermis is carried out into compound Combined Processing with batt and substrate layer
Composite layer, post-processed.For example, the epidermis band batt by post processing can possess water proof anti-soil, good cleaning, easily
The advantages that arranging, subsequently with tailoring or other products etc. can be done.
After post-processing step terminates, the epidermis band batt of gained can be stood 24-48 hours.If not to the table of gained
Belt batt is post-processed, if for example, uniformly post-processed after Combined Processing, can omit the table to gained
The step of belt batt is stood.
After completing above-mentioned steps, preparation processing of the epidermis with batt is completed.
Fig. 8 schematically illustrates the flow for preparing the substrate layer in composite material according to the utility model embodiment
Figure 80 0.It is described in detail next, with reference to Fig. 8 according to the preparation method of the utility model embodiment new according to this practicality to prepare
The substrate layer of type embodiment.
Specifically, in step S801, for animal skin to be processed, the animal skin to conform to a predetermined condition is sorted out.It is exemplary
Ground, the substrate layer in the composite material of the utility model embodiment are selected from domestic regional sheep, for example, Xinjiang region
Sheep.Appropriate substrate layer not only makes composite material have good warming effect, also makes composite material wear-resisting resistance on the whole
Wear, be unlikely to deform.
Next, after step S801 separation step terminates, into step S802.In step S802, to what is sorted out
Animal skin carries out shortening preservative treatment, and the method for shortening is carried out to animal skin including well known to a person skilled in the art shortening tanning side
Method, animal skin is soaked in aqueous and acidleach, reduces the liquid hold-up of the animal skin, by rawhide, also referred to as at blank skin
The skin being unlikely to deteriorate is managed into, so as to reach shortening corrosion-resistant purpose.During shortening, heat/pressure/machinery etc. can be used
Mode improves shortening speed.
Next, after step S802 shortening step terminates, into step S803.In step S803, filler is utilized
Animal skin after shortening processing is filled.
After filling step terminates, processing proceeds to detecting step S804, and in step S804, whether gained animal skin is reached
Predetermined hardness and elasticity are detected.If the result of detecting step is qualified (being yes in step S804), processing proceeds to
Step S805.Otherwise (result of detecting step is unqualified, is no in step S804), processing returns to step S803.As
Selection, if the result of detection is unqualified, the animal skin of processing can also be made a distinction according to specific underproof reason, if
Unqualified reason is lack of fill, then can be continued to fill up with return to step S803, if unqualified reason is cortex breakage
Deng, then can do discarding recycling etc..
After standard compliant animal skin is obtained after filling, processing proceeds to cutting step S805.In step S805, to passing through
Animal skin after filling processing is tightened, and after stretching tight into flat plate, the two sides of the flat plate is cut.
In the present embodiment, substrate layer can be selected from the sheepskin of the sheep of Xinjiang region.Specifically, using two layers of sheep,
It is grain layer.Grain layer is exactly easily to arrange, easy glazing, good hand touch, close to the sense of touch of application on human skin.First in working angles
In, skin corium is reamed 0.3-0.5cm.Then, it is filled using tannin extract, hardness increase after filling, elasticity becomes big, then right
Sheepskin after processing carries out collapsing plate, pair is cut again with the composition surface that batt engages with epidermis, the mesh of the cutting of bonding layer
Be in order to further smooth, it is easier to follow-up fitting processing.
According to the present embodiment, the thickness of the substrate layer after cutting is 0.3-0.35cm.As described above, the epidermis band after cutting
The thickness of batt is 0.1-0.15cm.Therefore, the thickness of the composite material after preparation is 0.4-0.5cm.
According to the post-processing step S806 of the utility model embodiment and above-described embodiment prepare epidermis with batt after
Processing step S706 is similar, and can not include step S806 according to the preparation technology of the substrate layer of the utility model embodiment
Post-processing step, composite layer can be post-processed after the compound end of composite layer;Specifically, may be used
With the composite layer to the gained after epidermis is carried out into compound Combined Processing with batt and substrate layer, post-processed.
After post-processing step terminates, the substrate layer of gained can be stood 24-48 hours.If not to the substrate layer of gained
Post-processed, if for example, uniformly post-processed after Combined Processing, the epidermis band batt to gained can be omitted
The step of being stood.
After completing above-mentioned steps, the preparation processing of substrate is completed.
Fig. 9 schematically illustrates the compound place in the preparation method according to the composite layer of the utility model embodiment
The flow chart 900 of reason.It is described in detail next, with reference to Fig. 9 and basis is prepared according to the preparation method of the utility model embodiment
The composite layer of the utility model embodiment.
After epidermis band batt and substrate layer are prepared according to flow chart 700 and 800, according to step S901, preparing
Good epidermis with sprayed on batt and substrate layer point-like, atomization glue, and in order to increase the activity of glue, such as can make
Use microwave treatment.
According in Combined Processing of the present utility model, conventionally used brush paints glue, and implementation of the present utility model
Example is reduced at double using spray gun spraying point-like, the method for the glue of atomization, dosage.The shortcomings that conventionally used brush version glue is not
It is ventilative, perspiration wicking difference.However, using the composite layer good permeability prepared by Combined Processing of the present utility model, and it is whole
The density for opening skin spraying is less than 100g, the feature of environmental protection and cost aspect all very advantageous for one square metre.
After sprayed glues, step proceeds to S902, in step S902, contacts epidermis band batt and substrate layer,
Apply pressure, while temperature and humidity control.For example, it is directed to four seasons control temperature and humidity.Specifically, control process temperature is less than 70
DEG C, preferably 60 DEG C -70 DEG C;When combining two layers, control pressure, two layers are pressurizeed about 2-4 using air pump and pressed
Power;Humidity is controlled to be no more than 75% simultaneously.If humidity is excessive, such as rainwater weather, then need to be dehumidified.Because
In fur processing procedure, boiling hot hair processing is being carried out to fur, is scalding and formic acid, collagen adhesion agent is used in hair processing, is also had
In the case of alcohol etc. (purpose is in order to which hair is burnt gloss), if running into acidic materials or humidity is excessive, scalded
Hair will probably be oxidized, thus can degree of tarnishing become dumb light.
After the above-mentioned Combined Processing with batt and substrate layer to epidermis is completed, step enters S903, in step S903
In, the composite layer after Combined Processing is tiled naturally and cooled, such as tiling after it is quiet put 24-48 hours, so as to reach
The effect shaped entirely.
Completely after sizing, the composite layer of preparation can be post-processed, for example, post-processing includes processing line
Road, laser scanning, resin film pad pasting, appliqu epsilon embroidery etc..Composite layer after post processing can make substrate layer overlying last layer
Decorative layer so that the composite after post processing can be used with two sides.However, the epidermis band hair according to the utility model embodiment
Technique after the Combined Processing of layer can not include post-processing step, can be respectively to epidermis band batt and substrate layer system
Post-processed respectively when standby, or the post processing can omit as needed and directly.
(other embodiment)
In the above-described embodiments, epidermis with batt can be selected from Australia or South Africa sheep sheepskin, epidermis band
Batt can have a bottom and batt and be integrated.However, in other embodiments, epidermis band batt can be made up of fur.
Due to the particularity in the growth feeding cycle of ermine, the sorting to fur is different from the sorting to sheepskin.For example, using sheepskin
When preparing the epidermis band batt in the utility model, sheepskin is sorted (including growth year, raise time, the season of butchering
Deng will be described in detail later), the sheepskin after sorting can be advantageous to follow-up processing, and further reduce out
Residual rate.When using fur to prepare the band batt of the epidermis in the utility model, often using existing fur, because ermine is basic
Upper is the feeding time limit of 1 year, so the step of can omitting sorting, other processing steps are same as the previously described embodiments.So
Omit its detailed description.
In the above-described embodiments, substrate layer can be such as the sheepskin of the sheep of Xinjiang region selected from domestic.However,
In other embodiment, substrate layer can be artificial bed of cloth;Therefore artificial bed of cloth can be processed, prepares and meet bar
The artificial bed of cloth of part is as substrate layer, in order to follow-up compound.
Specifically, in other embodiments, according to preparation method of the present utility model, processing conduct can be carried out to sheepskin
Epidermis band batt, it is compound with the artificial bed of cloth progress as substrate layer, form answering according to the utility model other embodiment
Condensation material layer.
Specifically, in other embodiments, according to preparation method of the present utility model, processing conduct can be carried out to fur
Epidermis band batt, processing is carried out to sheepskin and is used as substrate layer, thus carries out compound, is formed according to the utility model other embodiment
Composite layer.
Specifically, in other embodiments, according to preparation method of the present utility model, processing conduct can be carried out to fur
Epidermis band batt, it is compound with the artificial bed of cloth progress as substrate layer, form answering according to the utility model other embodiment
Condensation material layer.
Specifically, in other embodiments, according to preparation method of the present utility model, two bed of cloths can be answered
Close, form the composite layer according to the utility model other embodiment.
According to composite material of the present utility model be have it is frivolous, breathe freely, be easy to arrange, and warmth retention property is good, tolerance -35
DEG C environment temperature warmth retention property effect double-face leather formula composite material.
Although the utility model is described with reference to exemplary embodiment, but it is to be understood that the utility model is not
It is limited to disclosed exemplary embodiment.Most wide explanation should be given to scope of the following claims, so that it covers institute
There are these modified examples and equivalent 26S Proteasome Structure and Function.
Claims (7)
- A kind of 1. composite material, it is characterised in that the composite material include substrate layer (10) and with the substrate layer (10) relative epidermis, the substrate layer (10) and the epidermis are bonded to each other,Wherein, the substrate layer (10) is that animal skin is carried out to cut layer that is resulting and not including animal cuticle layer, and institute Epidermis is stated to carry out cutting layer that is resulting and including animal cuticle layer to animal skin, andWherein, supported in the substrate layer (10) and the epidermis filled with filler and by the filler.
- 2. composite material according to claim 1, it is characterised in that the composite material also includes between the base Adhesive layer (30) between flaggy (10) and the epidermis.
- 3. composite material according to claim 1, it is characterised in that the epidermis is epidermis with batt (20), institute Stating epidermis includes the batt (22) of bottom (21) and bottom (21) outer layer to be bonded with the substrate layer (10) with batt (20).
- 4. composite material according to claim 1, it is characterised in that the substrate layer (10), with the epidermis On the relative surface of layer faying face, decorative layer (60) is pasted with, and the composite material two sides can use.
- 5. composite material according to claim 3, it is characterised in that the thickness of the substrate layer (10) is 0.3- 0.35cm, the thickness of the bottom (21) of the epidermis with batt (20) are 0.1-0.15cm, and the composite material Thickness be 0.4-0.5cm.
- 6. composite material according to claim 5, it is characterised in that for the substrate layer (10) and the epidermis band The animal skin of batt (20) is any one in sheepskin, fur, ox-hide, rabbit, weasel and raw fox skin.
- 7. composite material according to claim 6, it is characterised in that the sheepskin for the substrate layer (10) selects Australia sheep or South Africa sheep are selected from from Xinjiang sheep, and for the sheepskin of the epidermis with batt (20).
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