CN207043761U - A kind of fixture for being used to process thin-walled ring external diameter - Google Patents

A kind of fixture for being used to process thin-walled ring external diameter Download PDF

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CN207043761U
CN207043761U CN201720992696.XU CN201720992696U CN207043761U CN 207043761 U CN207043761 U CN 207043761U CN 201720992696 U CN201720992696 U CN 201720992696U CN 207043761 U CN207043761 U CN 207043761U
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thin
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walled
walled ring
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包丽娟
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Zigong Dongxin Carbon Co ltd
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Zigong Dongxin Electrical Carbon Co Ltd
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Abstract

本实用新型公开了一种用于加工薄壁环外径的夹具,该夹具包括:夹具主体、压板和螺母,所述夹具主体一端为主体底座,另一端为主体芯轴,芯轴末端具有螺纹,所述压板的中心具有圆孔,薄壁环和压板依次穿在夹具主体芯轴上,通过螺母在芯轴末端紧固对薄壁环进行夹持。根据对主体芯轴半径的设计,本实用新型的夹具可进一步分别用于大半径薄壁环和小半径的薄壁环,以及装夹单件薄壁环,或同时装夹多件薄壁环,薄壁环与夹具之间面面贴合,受力均匀,夹持牢固且不易变形,用于加工薄壁环外径,有利于提高薄壁环加工成品率。

This utility model discloses a fixture for machining the outer diameter of thin-walled rings. The fixture includes a fixture body, a pressure plate, and a nut. One end of the fixture body is a main body base, and the other end is a main body mandrel with threads at the end. The pressure plate has a circular hole in its center. The thin-walled ring and the pressure plate are sequentially threaded onto the mandrel of the fixture body. The thin-walled ring is clamped by tightening the nut at the end of the mandrel. Based on the design of the radius of the main body mandrel, the fixture of this utility model can be further used for large-radius and small-radius thin-walled rings, as well as for clamping a single thin-walled ring or clamping multiple thin-walled rings simultaneously. The thin-walled ring and the fixture are in close contact, with uniform force distribution, firm clamping, and resistance to deformation. This fixture is beneficial for machining the outer diameter of thin-walled rings and improves the yield rate of thin-walled rings.

Description

一种用于加工薄壁环外径的夹具A fixture for machining the outer diameter of thin-walled rings

技术领域technical field

本实用新型属于薄壁环类零件加工设备技术领域,具体涉及一种用于加工薄壁环外径的夹具。The utility model belongs to the technical field of processing equipment for thin-walled ring parts, and in particular relates to a fixture for processing the outer diameter of a thin-walled ring.

背景技术Background technique

薄壁环零件因为具有重量轻、节约材料、结构紧凑等特点,目前已广泛地应用在各行各业。但薄壁环零件的加工是车削、磨削中比较棘手的问题,原因在于薄壁环零件刚性差、强度弱,一方面容易受夹持工具的夹持力作用变形,另一方面在加工中受切削力(特别是径向切削力)作用,容易产生振动变形,因而使薄壁环零件的形位误差增大,尺寸精度低、形状变化大、位置精度和表面粗糙度差,成品率大大降低。Thin-walled ring parts have been widely used in various industries because of their light weight, material saving, and compact structure. However, the processing of thin-walled ring parts is a difficult problem in turning and grinding. The reason is that the thin-walled ring parts have poor rigidity and weak strength. On the one hand, they are easily deformed by the clamping force of the clamping tool; Especially the radial cutting force) is prone to vibration and deformation, thus increasing the shape and position error of thin-walled ring parts, low dimensional accuracy, large shape change, poor positional accuracy and surface roughness, and greatly reduced yield.

为了提高成品率,降低加工难度,专利申请CN201020615596.3公开了一种用于大型薄壁形零件加工的夹具结构,通过将薄壁环穿在夹具体中央的圆形凸台上,再用夹具体周围的压板压紧薄壁环然后进行加工,但是该夹具结构的夹板分布在夹具体的圆周上,至少需要两个压板才能实现夹紧薄壁环的功能,操作繁琐,而且薄壁环部分端面未接触压板,部分被压板夹紧,导致整体受力不均,增加了因夹持力作用变形的程度,加工精度大为降低,而且该夹具压板阻挡了薄壁环的外周,因此并不适合用于加工薄壁环的外径。In order to improve the yield and reduce the difficulty of processing, the patent application CN201020615596.3 discloses a fixture structure for processing large thin-walled parts, by passing the thin-walled ring on the circular boss in the center of the clamp body, and then using However, the clamping plates of this fixture structure are distributed on the circumference of the clamping body. At least two clamping plates are needed to realize the function of clamping the thin-walled ring. Clamping results in uneven overall force, increases the degree of deformation due to clamping force, and greatly reduces machining accuracy. Moreover, the clamp plate blocks the outer circumference of the thin-walled ring, so it is not suitable for processing the outer diameter of the thin-walled ring.

实用新型内容Utility model content

针对现有技术存在的不足,本实用新型的目的在于提供一种用于加工薄壁环外径的夹具。该夹具可以装夹单件或同时装夹多件薄壁环零件,薄壁环与夹具之间面面贴合,受力均匀,夹持牢固且不易变形,用于加工薄壁环外径,有利于提高薄壁环加工成品率。In view of the deficiencies in the prior art, the purpose of the utility model is to provide a fixture for processing the outer diameter of a thin-walled ring. The fixture can clamp a single piece or multiple pieces of thin-walled ring parts at the same time. The surface of the thin-walled ring and the fixture is closely bonded, the force is uniform, the clamping is firm and it is not easy to deform. It is used for processing the outer diameter of the thin-walled ring and is conducive to improving the finished product Rate.

本实用新型的上述目的是通过以下技术方案实现的:The above-mentioned purpose of the utility model is achieved through the following technical solutions:

一种用于加工薄壁环外径的夹具,包括夹具主体、压板和螺母,所述夹具主体一端为主体底座,另一端为主体芯轴,芯轴末端具有螺纹,所述压板的中心具有圆孔,薄壁环和压板依次穿在夹具主体芯轴上,通过螺母在芯轴末端紧固对薄壁环进行夹持。A fixture for processing the outer diameter of a thin-walled ring, comprising a fixture main body, a pressing plate and a nut, one end of the fixture main body is a main body base, the other end is a main body mandrel, the end of the mandrel has threads, and the center of the pressing plate has a round hole, The thin-walled ring and the pressure plate are passed through the mandrel of the main body of the fixture in sequence, and the thin-walled ring is clamped by tightening the nut at the end of the mandrel.

根据本实用新型的一个具体实施例,上述用于加工薄壁环外径的夹具,所述压板为一平面轴承。According to a specific embodiment of the present utility model, in the fixture for processing the outer diameter of a thin-walled ring, the pressing plate is a plane bearing.

当薄壁环量大而直径不大时,采用平面轴承型夹具,同时夹持多个薄壁环,夹具压紧其端面进行加工,有利于提高加工效率。When the number of thin-walled rings is large but the diameter is not large, a plane bearing fixture is used to clamp multiple thin-walled rings at the same time, and the clamps press their end faces for processing, which is conducive to improving processing efficiency.

根据本实用新型的另一个具体实施例,上述用于加工薄壁环外径的夹具,所述主体芯轴包括半径不同的两个台阶,与主体底座连接的第一台阶用于穿入薄壁环,位于末端的第二台阶用于穿入压板。According to another specific embodiment of the present utility model, the above-mentioned fixture for processing the outer diameter of a thin-walled ring, the main body mandrel includes two steps with different radii, the first step connected to the base of the main body is used to penetrate the thin-walled ring, and is located at the end The second step of the is used to penetrate the platen.

进一步地,上述用于加工薄壁环外径的夹具,所述第一台阶的半径大于第二台阶。Further, in the above jig for processing the outer diameter of a thin-walled ring, the radius of the first step is larger than that of the second step.

更进一步地,上述用于加工薄壁环外径的夹具,所述第一台阶的长度小于薄壁环的厚度。Furthermore, in the above jig for processing the outer diameter of the thin-walled ring, the length of the first step is less than the thickness of the thin-walled ring.

具有不同半径的两个芯轴台阶的夹具,主要适用于孔直径较大的薄壁环,因为当薄壁环孔直径较大时,如果芯轴为同一半径,以常规尺寸的螺母将无法满足需求,如果采用定制螺母,则又带来工装过重的缺陷,因此,设计具有两级台阶的夹具更具有优势。对于此种夹具,所述第一台阶的长度小于薄壁环的厚度,才能保证压板能压在薄壁环端面上。The fixture with two mandrel steps with different radii is mainly suitable for thin-walled rings with large hole diameters, because when the diameter of the thin-walled ring holes is large, if the mandrels are of the same radius, nuts of conventional sizes will not be able to meet the demand. Customized nuts bring the defect that the tooling is too heavy. Therefore, it is more advantageous to design a fixture with two steps. For this kind of fixture, the length of the first step is smaller than the thickness of the thin-walled ring, so as to ensure that the pressing plate can be pressed against the end surface of the thin-walled ring.

本实用新型上述用于加工薄壁环外径的夹具,夹具的主体底座与薄壁环之间、薄壁环和压板之间的接触均为面与面的贴合接触,因此,各部分受力均衡,基本消除了紧固时夹紧力造成的薄壁环变形,同时也减小了切削力(特别是径向切削力)的作用下产生的振动传输,保证工件的尺寸精度、形状、位置精度和表面粗糙度。并且薄壁环的外径能充分暴露,有利于薄壁环外径的加工。The above-mentioned fixture for processing the outer diameter of the thin-walled ring of the utility model, the contact between the main body base of the fixture and the thin-walled ring, and between the thin-walled ring and the pressure plate are all surface-to-surface bonding contacts. Therefore, the forces on each part are balanced, basically eliminating The deformation of the thin-walled ring caused by the clamping force during tightening also reduces the vibration transmission under the action of cutting force (especially radial cutting force), ensuring the dimensional accuracy, shape, position accuracy and surface roughness of the workpiece. And the outer diameter of the thin-walled ring can be fully exposed, which is beneficial to the processing of the outer diameter of the thin-walled ring.

附图说明Description of drawings

图1为实施例1的用于加工薄壁环外径的夹具主视图;Fig. 1 is the front view of the clamp for processing the outer diameter of the thin-walled ring in embodiment 1;

图2为实施例2的用于加工薄壁环外径的夹具轴向剖面图;Fig. 2 is the axial sectional view of the clamp for processing the outer diameter of the thin-walled ring in embodiment 2;

其中,1-夹具主体,2-压板,3-螺母,4-薄壁环。Among them, 1-fixture main body, 2-press plate, 3-nut, 4-thin-walled ring.

具体实施方式detailed description

以下仅为本实用新型一种较佳的实施方式,不应该将此理解为本实用新型上述主题的范围仅限于以下的实例,本实用新型的各个特征在不矛盾的情况下均可进行任意的组合,这些均属于本实用新型保护的范围。The following is only a preferred embodiment of the present utility model, which should not be interpreted as the scope of the above-mentioned theme of the present utility model is limited to the following examples, and each feature of the present utility model can be arbitrarily modified under the condition of no contradiction. Combinations, these all belong to the protection scope of the present utility model.

实施例1Example 1

参见图1,本实施例用于加工薄壁环外径的夹具,包括夹具主体1、压板2和螺母3,所述压板2为一平面轴承,夹具主体1的一端为主体底座,另一端为主体芯轴,芯轴末端具有螺纹,平面轴承的中心具有圆孔,多个薄壁环和平面轴承依次穿到夹具主体芯轴上,薄壁环被卡在主体底座和平面轴承之间,然后通过螺母3在芯轴末端进行紧固,形成对薄壁环的夹持。Referring to Fig. 1, the fixture used for processing the outer diameter of thin-walled rings in this embodiment includes a fixture main body 1, a pressure plate 2 and a nut 3, the pressure plate 2 is a plane bearing, one end of the fixture main body 1 is the main body base, and the other end is the main body core Shaft, the end of the mandrel is threaded, and the center of the plane bearing has a round hole. Multiple thin-walled rings and plane bearings are sequentially passed on the mandrel of the main body of the clamp. The ends are fastened to form a grip on the thin-walled ring.

对薄壁环外径加工时,例如进行车削,夹具一端车台阶另端车顶尖孔,台阶端在车床上用三爪紧固,另一端用死顶尖顶紧即可进行加工。多个薄壁环装夹时,环与环之间压紧后易有缝隙,所以采用平面轴承来弥补多件装夹后的累计平行度差,完全贴合压紧,并消除紧固力作用下薄壁环的变形。When processing the outer diameter of thin-walled rings, such as turning, one end of the fixture is turned into a step and the other end is turned into a center hole, and the step end is fastened with three claws on the lathe, and the other end is tightened with a dead center. When multiple thin-walled rings are clamped, there will be gaps between the rings after being pressed, so plane bearings are used to make up for the cumulative parallelism difference after multiple pieces are clamped, completely fit and pressed, and eliminate the thin-walled rings under the action of fastening force. deformation.

实施例2Example 2

参见图2,本实施例用于加工薄壁环外径的夹具,包括夹具主体1、压板2和螺母3,压板2的中心具有圆孔,所述夹具主体1的一端为主体底座,另一端为主体芯轴,芯轴末端具有螺纹,芯轴包括半径不同的两个台阶,与主体底座连接的第一台阶用于穿入薄壁环4,位于末端的第二台阶用于穿入压板2,第一台阶的半径大于第二台阶,第一台阶的长度小于薄壁环的厚度,薄壁环4和压板2依次穿在夹具主体芯轴上后通过螺母3在芯轴末端紧固对薄壁环进行夹持。本实施例的夹具主要适用于直径较大的薄壁环。Referring to Fig. 2, the fixture used for processing the outer diameter of a thin-walled ring in this embodiment includes a fixture main body 1, a pressure plate 2 and a nut 3, the center of the pressure plate 2 has a round hole, one end of the fixture main body 1 is the main body base, and the other end is the main body Mandrel, the end of the mandrel is threaded, the mandrel includes two steps with different radii, the first step connected to the base of the main body is used to penetrate the thin-walled ring 4, the second step at the end is used to penetrate the pressure plate 2, the first step The radius of the first step is greater than the second step, and the length of the first step is less than the thickness of the thin-walled ring. The thin-walled ring 4 and the pressure plate 2 are sequentially passed on the mandrel of the main body of the clamp, and then the nut 3 is fastened at the end of the mandrel to clamp the thin-walled ring. The fixture of this embodiment is mainly suitable for thin-walled rings with larger diameters.

以上仅是本实用新型一些较佳的实施例,对本实用新型而言仅仅是说明性的,而非对范围进行限定。在不脱离本实用新型设计精神的前提下,本领域普通技术人员对上述技术方案做出的各种变形和改进,均应落入本实用新型权利要求书确定的保护范围内。The above are only some preferred embodiments of the utility model, which are only illustrative of the utility model, rather than limiting the scope. On the premise of not departing from the design spirit of the present utility model, various modifications and improvements made to the above technical solutions by those skilled in the art shall fall within the scope of protection determined by the claims of the present utility model.

Claims (5)

1.一种用于加工薄壁环外径的夹具,其特征在于,包括夹具主体、压板和螺母,所述夹具主体一端为主体底座,另一端为主体芯轴,芯轴末端具有螺纹,所述压板的中心具有圆孔,薄壁环和压板依次穿在夹具主体芯轴上,通过螺母在芯轴末端紧固对薄壁环进行夹持。1. A fixture for processing the outer diameter of a thin-walled ring, characterized in that it includes a fixture main body, a pressing plate and a nut, one end of the fixture main body is a main body base, the other end is a main body mandrel, and the end of the mandrel has threads, and the pressing plate There is a round hole in the center, the thin-walled ring and the pressure plate are sequentially passed through the mandrel of the main body of the fixture, and the thin-walled ring is clamped by tightening the nut at the end of the mandrel. 2.根据权利要求1所述的用于加工薄壁环外径的夹具,其特征在于,所述压板为一平面轴承。2 . The jig for machining the outer diameter of thin-walled rings according to claim 1 , wherein the pressing plate is a plane bearing. 3 . 3.根据权利要求1所述的用于加工薄壁环外径的夹具,其特征在于,所述主体芯轴包括半径不同的两个台阶,与主体底座连接的第一台阶用于穿入薄壁环,位于末端的第二台阶用于穿入所述压板。3. The jig for machining the outer diameter of a thin-walled ring according to claim 1, wherein the mandrel of the main body includes two steps with different radii, the first step connected to the base of the main body is used to penetrate the thin-walled ring, and is located at The second step at the end is used to penetrate the platen. 4.根据权利要求3所述的用于加工薄壁环外径的夹具,其特征在于,所述第一台阶的半径大于第二台阶。4. The jig for machining the outer diameter of a thin-walled ring according to claim 3, wherein the radius of the first step is larger than that of the second step. 5.根据权利要求3或4所述的用于加工薄壁环外径的夹具,其特征在于,所述第一台阶的长度小于薄壁环的厚度。5. The jig for processing the outer diameter of the thin-walled ring according to claim 3 or 4, wherein the length of the first step is smaller than the thickness of the thin-walled ring.
CN201720992696.XU 2017-08-09 2017-08-09 A kind of fixture for being used to process thin-walled ring external diameter Active CN207043761U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112548639A (en) * 2021-01-20 2021-03-26 中核(天津)科技发展有限公司 Clamping tool for axial slicing machining of thin-wall cylindrical part
CN115781392A (en) * 2022-12-13 2023-03-14 中国航发贵州黎阳航空动力有限公司 Apparatus and method for fine machining radiation-proof plate vibrating knife of thin-walled compressor disk parts
CN117415705A (en) * 2023-12-04 2024-01-19 中国航发南方工业有限公司 Gas turbine rotor assembly blade tip grinding tool

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112548639A (en) * 2021-01-20 2021-03-26 中核(天津)科技发展有限公司 Clamping tool for axial slicing machining of thin-wall cylindrical part
CN115781392A (en) * 2022-12-13 2023-03-14 中国航发贵州黎阳航空动力有限公司 Apparatus and method for fine machining radiation-proof plate vibrating knife of thin-walled compressor disk parts
CN117415705A (en) * 2023-12-04 2024-01-19 中国航发南方工业有限公司 Gas turbine rotor assembly blade tip grinding tool

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