CN207035804U - A kind of device for being used to change rotary kiln shelves support online - Google Patents
A kind of device for being used to change rotary kiln shelves support online Download PDFInfo
- Publication number
- CN207035804U CN207035804U CN201720914954.2U CN201720914954U CN207035804U CN 207035804 U CN207035804 U CN 207035804U CN 201720914954 U CN201720914954 U CN 201720914954U CN 207035804 U CN207035804 U CN 207035804U
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- supporting plate
- rotary kiln
- cylinder body
- kiln
- support
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Abstract
The utility model discloses a kind of device for being used to change rotary kiln shelves support online, described device body is arranged on the base between two support rollers below kiln cylinder body wheel belt, the supporting plate of circular arc first for being used for lifting wheel belt is provided with above described device body, the first supporting plate both sides are arranged with the supporting plate of circular arc second, the 3rd supporting plate for lifting kiln cylinder body；First supporting plate, the second supporting plate, the 3rd supporting plate inner surface bottom are embedded with the tourelle matched with kiln cylinder body, wheel belt；Fulcrum bearing is fixed with respectively below second supporting plate, the 3rd supporting plate, and the height of two fulcrum bearings can be adjusted in synchronism.The utility model passes through the tourelle in setting height adjustable supporting plate and supporting plate; realize under conditions of not influenceing rotary kiln and running well; support roller in fast online replacement shelves support; ensure the safe and continuous production of enterprise; and substantial amounts of downtime and production cost are saved for enterprise, improve operating efficiency.
Description
Technical field
The utility model belongs to cement manufacture plant technical field, more particularly to a kind of to be used to change rotary kiln shelves support online
Device.
Background technology
Recent years, China's new type nonaqueous cement production line are largely popularized, and rotary kiln is the key position of manufacture of cement, with
The raising of energy-conserving and environment-protective requirement, the volume weight of rotary kiln is also increasing, and shelves support is the important component of support meanss,
It plays a part of carrying the total weight of kiln body, refractory material, material etc., and kiln cylinder body is steadily transported in shelves support
Turn, the quality of shelves support, directly affect the operating efficiency of rotary kiln, and then influence the yield and quality in cement plant.
But influenceed for a long time by rotary kiln weight load and rotation, shelves support pop-up wheel rotating shaft is easily worn, so as to shadow
The normal operation of rotary kiln is rung, or even is caused a hidden trouble to safety in production, massive losses are brought to enterprise.To ensure that rotary kiln is normal
Operating, traditional mode is to shut down more gear shift support, so causes production line to be forced to stop production, causes the loss of production time, is reduced
Production efficiency, influence the safe and continuous production of enterprise.Therefore, be badly in need of exploitation it is a kind of can fast online replacement shelves support device,
Under conditions of not influenceing rotary kiln normal operation, quick-replaceable shelves support, ensure the safe and continuous production of enterprise.
The content of the invention
The purpose of this utility model is in view of the above-mentioned problems existing in the prior art, there is provided one kind, which is used to change online, turns round
The device of kiln shelves support, its is simple in construction, easy for installation, the tourelle in supporting plate and supporting plate by height adjustable, real
Do not influence under conditions of rotary kiln runs well, the support roller in fast online replacement shelves support, to ensure the safe and continuous of enterprise now
Production, and substantial amounts of downtime and production cost are saved for enterprise, improve operating efficiency.
To achieve the above object, the technical solution adopted in the utility model is：
A kind of device for being used to change rotary kiln shelves support online, including device body, described device body are arranged at kiln cylinder
The circular arc first for being used for lifting wheel belt is provided with the base between two support rollers below body wheel belt, above described device body
Fagging, the first supporting plate both sides are arranged with the supporting plate of circular arc second, the 3rd supporting plate for lifting kiln cylinder body, institute
State the second supporting plate to be formed in one with the first supporting plate, the 3rd supporting plate is detachably to connect with first supporting plate
Connect；First supporting plate, the second supporting plate, the 3rd supporting plate inner surface bottom are embedded with the rolling matched with kiln cylinder body, wheel belt
Device；Fulcrum bearing is fixed with respectively below second supporting plate, the 3rd supporting plate, and the height of two fulcrum bearings can same step
Section.
Operation principle of the present utility model：When two support roller serious wears below cylinder of rotary kiln in shelves support need to change
When, the utility model is fixedly mounted on the base between two support rollers, specifically first pacified the fulcrum bearing below the second supporting plate
On base, make the first supporting plate, the second supporting plate difference face wheel belt and kiln cylinder body below, then by the 3rd supporting plate with
First supporting plate is fixedly connected, and fulcrum bearing height, makes the first supporting plate, second below the second supporting plate of regulation, the 3rd supporting plate
Supporting plate, the 3rd supporting plate are fully contacted with wheel belt and corresponding kiln cylinder body respectively, then finely tune fulcrum bearing, and rotary kiln is lifted to one
Fixed height so that rotary kiln is separated with support roller, and support roller is removed into quick-replaceable, meets the online reparation requirement of job site.
Thus can be under the conditions of non-stop-machine, direct more gear shift support, ensure the safe and continuous production of enterprise.
Further, the tourelle is uniformly is laid in the first supporting plate, the second supporting plate, table in the 3rd supporting plate
Some balls of face bottom.
Further, the tourelle is uniformly is laid in the first supporting plate, the second supporting plate, table in the 3rd supporting plate
Multiple trundles of face bottom, roller bearing and the kiln cylinder body diameter parallel of the roller.
Further, the deck of reinforcement and supporting role has been fixed with below first supporting plate.The deck position
Between two support roller roll shafts, under conditions of not influenceing support roller and rotating, the space formed with two support roller mounting seats matches.
Further, the fulcrum bearing is jack or pressure cylinder.
Further, to ensure that device body stress balance is stable, first supporting plate, the second supporting plate, the 3rd
Fagging in the vertical direction is symmetrical respectively about itself, and second supporting plate, the cambered surface arc length of the 3rd supporting plate are more than first
The cambered surface arc length of supporting plate.
Further, the deck height adjustable, and it is synchronous with the height regulation of the fulcrum bearing.Deck bottom when in use
End abuts against with base.
Compared with prior art, the beneficial effects of the utility model are：1st, the utility model is simple in construction, installing/dismounting side
Just, easy to operate, by the tourelle in setting height adjustable supporting plate and supporting plate, realizing is not influenceing rotary kiln just
Often under conditions of operating, the support roller in fast online replacement shelves support, ensure the safe and continuous production of enterprise, and it is big for enterprise's saving
The downtime of amount and production cost, improve operating efficiency；2nd, saved for enterprise and shut down the off-time, effectively avoided because of equipment
Shutdown influence manufacture of cement quality and the lost revenue that brings, directly create considerable economic benefit for enterprise.
Brief description of the drawings
Fig. 1 is a kind of left view structural representation for being used to change the device of rotary kiln shelves support online of the utility model；
Fig. 2 is a kind of main structure diagram for being used to change the device of rotary kiln shelves support online of the utility model；
Fig. 3 is ball distribution schematic diagram in the first supporting plate (the second supporting plate/the 3rd supporting plate)；
Fig. 4 is trundle distribution schematic diagram in the first supporting plate (the second supporting plate/the 3rd supporting plate).
In figure：101st, the first supporting plate；102nd, the second supporting plate；103rd, the 3rd supporting plate；104th, fulcrum bearing；105th, roll
Pearl；106th, trundle；107th, deck；2nd, wheel belt；3rd, support roller；4th, base；5th, kiln cylinder body.
Embodiment
Below in conjunction with the accompanying drawing in the utility model, the technical solution of the utility model is clearly and completely retouched
State, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole embodiments.Based on this
Embodiment in utility model, those of ordinary skill in the art obtained under the conditions of creative work is not made it is all its
Its embodiment, belong to the scope of the utility model protection.
As shown in figures 1-4, a kind of device for being used to change rotary kiln shelves support online, including device body, described device sheet
Body is arranged on the base 4 between two support rollers 3 of the lower section of wheel belt 2 of kiln cylinder body, is provided with above described device body and is used to lift
The first supporting plate of circular arc 101 of wheel belt 2, the both sides of the first supporting plate 101 are arranged with the circular arc for lifting kiln cylinder body 5
Shape the second supporting plate 102, the 3rd supporting plate 103, second supporting plate 102 is formed in one with the first supporting plate 101, described
3rd supporting plate 103 is to be detachably connected with first supporting plate 101；First supporting plate 101, the second supporting plate 102,
The inner surface bottom of 3rd supporting plate 103 is embedded with the tourelle matched with kiln cylinder body 5, wheel belt 2；Second supporting plate 102,
The lower section of three supporting plate 103 is fixed with fulcrum bearing 104 respectively, and the height of two fulcrum bearings 104 can be adjusted in synchronism.The benefit so done
It is：Tradition changes rotary kiln shelves support by the way of shutting down, and the utility model is by setting the first supporting plate 101, second
The supporting plate 103 of fagging 102 and the 3rd lifts the kiln cylinder body 5 of revolution, and is supported using the first supporting plate 101, second
The tourelle of plate 102 and the inner surface of the 3rd supporting plate 103, it is ensured that rotary kiln normal operation, do not influenceed back so as to realize
Under conditions of rotary kiln runs well, the support roller in fast online replacement shelves support, the safe and continuous production of enterprise ensure that；In addition,
The height of two fulcrum bearings 104 can be adjusted in synchronism, and further ensure that the steady stress of device body, and gentle support kiln cylinder body
5, so that device body support cylinder of rotary kiln 5 is more firm.
Operation principle of the present utility model：When two support roller serious wears below cylinder of rotary kiln in shelves support need to change
When, the utility model is fixedly mounted on the base between two support rollers 3, specifically first by the supporting of the lower section of the second supporting plate 102
Seat 104 is arranged on base 4, makes the first supporting plate 101, the second supporting plate 102 difference face wheel belt 2 and the lower section of kiln cylinder body 5, so
The 3rd supporting plate 103 is fixedly connected with the first supporting plate 101 afterwards, the second supporting plate 102 of regulation, the lower section of the 3rd supporting plate 103
The height of fulcrum bearing 104, make the first supporting plate 101, the second supporting plate 102, the 3rd supporting plate 103 respectively with wheel belt 2 and corresponding kiln
Cylinder 5 is fully contacted, then finely tunes fulcrum bearing 104, and cylinder of rotary kiln 5 is lifted to certain height so that cylinder of rotary kiln 5 with
Support roller 3 is separated, and support roller 3 is removed into quick-replaceable, meets the online reparation requirement of job site.Thus can be non-stop-machine
Under the conditions of, direct more gear shift support, ensure the safe and continuous production of enterprise.
The tourelle is uniformly is laid in the first supporting plate 101, the second supporting plate 102, table in the 3rd supporting plate 103
Some balls 105 of face bottom, as shown in Figure 3.Rotated by external existing actuator drives kiln cylinder body, pass through frictional force band
Dynamic ball 105 rotates, and makes the normal rotation of kiln cylinder body 5, online more gear shift support, meets that rotary kiln produces needs.
The tourelle is uniformly is laid in the first supporting plate 101, the second supporting plate 102, table in the 3rd supporting plate 103
Multiple trundles 106 of face bottom, as shown in figure 4, the roller bearing of the trundle 106 and the diameter parallel of kiln cylinder body 5.Filled by transmission
Put driving kiln cylinder body 5 to rotate, drive trundle 106 to rotate by frictional force, make the normal rotation of kiln cylinder body 5, online more gear shift support,
Meet that rotary kiln produces needs.
The deck 107 that the lower section of first supporting plate 101 is fixed with.The deck 107 be located at the roll shaft of two support roller 3 it
Between, under conditions of not influenceing support roller 3 and rotating, the space formed with the mounting seat of two support roller 3 matches, to the first supporting plate 101
Play reinforcement and supporting role.
The fulcrum bearing 104 is jack or pressure cylinder.
To ensure that device body stress balance is stable, first supporting plate 101, the second supporting plate 102, the 3rd supporting plate
103 in the vertical directions are symmetrical respectively about itself, and second supporting plate 102, the cambered surface arc length of the 3rd supporting plate 103 are more than
The cambered surface arc length of first supporting plate 101.
Further, the height adjustable of deck 107, and it is synchronous with the height regulation of the fulcrum bearing.Block when in use
The bottom of seat 107 abuts against with base 4.The fulcrum bearing 104 adjusts height with deck 107 by same controller, so as to real
Show the synchronous adjustment of the first supporting plate 101, the second supporting plate 102 and the height of the 3rd supporting plate 103, further ensure that device
The steady stress of body, and gentle support kiln cylinder body 5, so that device body support cylinder of rotary kiln 5 is more firm.
Embodiment one
A kind of device for being used to change rotary kiln shelves support online, including device body, described device body are arranged at circular
The circle for being used for lifting wheel belt is provided with base 4 between the support roller 3 of lower section two of the wheel belt 2 of kiln cylinder body 5, above described device body
The first supporting plate of arc 101, the both sides of the first supporting plate 101 are arranged with the circular arc second for lifting kiln cylinder body 5
Fagging 102, the 3rd supporting plate 103, second supporting plate 102 are formed in one with the first supporting plate 101, the 3rd support
Plate 103, to be detachably connected, connects for bolt and nut in the present embodiment with first supporting plate 101；First support
Plate 101, the second supporting plate 102, the inner surface bottom of the 3rd supporting plate 103 are embedded with the tourelle matched with kiln cylinder body 5, wheel belt 2,
The tourelle is uniformly to be laid in the first supporting plate 101, the second supporting plate 102, the inner surface bottom of the 3rd supporting plate 103
Some balls 105；Second supporting plate 102, the lower section of the 3rd supporting plate 103 are fixed with fulcrum bearing 104, two fulcrum bearings respectively
104 height can be adjusted in synchronism.
Embodiment two
The present embodiment differs only in embodiment one：As shown in figure 3, the tourelle is uniformly to be laid in first
Supporting plate, the second supporting plate, multiple trundles 106 of the 3rd supporting plate inner surface bottom, the roller bearing and kiln of the trundle 106
The diameter parallel of cylinder 5.
Embodiment three
The present embodiment and above-described embodiment differ only in：The lower section of first supporting plate 101 has been fixed with reinforcement
And the deck 107 of supporting role, the deck 107 is between the roll shaft of two support roller 3, under conditions of not influenceing support roller 3 and rotating,
The space formed with the mounting seat of two support roller 3 matches, and reinforcement and supporting role, two branch are played to the first supporting plate 101
Bearing 104 uses jack, the height of the synchronous fulcrum bearing of regulation manually so that device body stress is more steady in the present embodiment
Fixed, device body support cylinder of rotary kiln 5 is also more firm.
Example IV
The present embodiment differs only in embodiment three：The height adjustable of deck 107, and with the height of the fulcrum bearing
Degree regulation is synchronous.The bottom of deck 107 is abutted against with base 4 when in use, and two fulcrum bearings 104 are adjusted in synchronism with the deck 107
Highly, it is achieved thereby that the synchronous adjustment of the first supporting plate 101, the second supporting plate 102 and the height of the 3rd supporting plate 103, enters
One step ensures the steady stress of device body, and gentle support kiln cylinder body 5, so that device body support cylinder of rotary kiln 5 is more
It is firm.
While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art,
It is appreciated that these embodiments can be carried out with a variety of changes in the case where not departing from principle of the present utility model and spirit, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (7)
1. a kind of device for being used to change rotary kiln shelves support online, including device body, it is characterised in that described device body is set
It is placed on the base between two support rollers below kiln cylinder body wheel belt, the circular arc for being used for lifting wheel belt is provided with above described device body
The supporting plate of shape first, the first supporting plate both sides be arranged with for lift kiln cylinder body the supporting plate of circular arc second, the 3rd
Supporting plate, second supporting plate are formed in one with the first supporting plate, and the 3rd supporting plate is with first supporting plate
It is detachably connected；First supporting plate, the second supporting plate, the 3rd supporting plate inner surface bottom are embedded with and kiln cylinder body, wheel belt
The tourelle matched somebody with somebody；Fulcrum bearing is fixed with respectively below second supporting plate, the 3rd supporting plate, and the height of two fulcrum bearings can
It is adjusted in synchronism.
A kind of 2. device for being used to change rotary kiln shelves support online according to claim 1, it is characterised in that the rolling
Device is uniformly to be laid in the first supporting plate, the second supporting plate, some balls of the 3rd supporting plate inner surface bottom.
A kind of 3. device for being used to change rotary kiln shelves support online according to claim 1, it is characterised in that the rolling
Device is uniformly to be laid in the first supporting plate, the second supporting plate, multiple trundles of the 3rd supporting plate inner surface bottom, the rolling
The roller bearing of wheel and kiln cylinder body diameter parallel.
4. a kind of device for being used to change rotary kiln shelves support online according to claim 1, it is characterised in that described first
The deck of reinforcement and supporting role has been fixed with below supporting plate.
A kind of 5. device for being used to change rotary kiln shelves support online according to claim 1, it is characterised in that the supporting
Seat is jack or pressure cylinder.
6. a kind of device for being used to change rotary kiln shelves support online according to claim 1, it is characterised in that described first
Supporting plate, the second supporting plate, the 3rd supporting plate in the vertical direction are symmetrical respectively about itself, second supporting plate, the 3rd
The cambered surface arc length of supporting plate is more than the cambered surface arc length of the first supporting plate.
A kind of 7. device for being used to change rotary kiln shelves support online according to claim 4, it is characterised in that the deck
Height adjustable, and it is synchronous with the height regulation of the fulcrum bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720914954.2U CN207035804U (en) | 2017-07-26 | 2017-07-26 | A kind of device for being used to change rotary kiln shelves support online |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720914954.2U CN207035804U (en) | 2017-07-26 | 2017-07-26 | A kind of device for being used to change rotary kiln shelves support online |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207035804U true CN207035804U (en) | 2018-02-23 |
Family
ID=61462563
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720914954.2U Expired - Fee Related CN207035804U (en) | 2017-07-26 | 2017-07-26 | A kind of device for being used to change rotary kiln shelves support online |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207035804U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112304085A (en) * | 2020-11-28 | 2021-02-02 | 德清鸿捷铸机有限公司 | Speed-adjustable bidirectional rotary roasting furnace |
| CN112944924A (en) * | 2021-03-29 | 2021-06-11 | 新兴铸管股份有限公司 | Method for replacing supporting roller of circular cooler without stopping machine |
-
2017
- 2017-07-26 CN CN201720914954.2U patent/CN207035804U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112304085A (en) * | 2020-11-28 | 2021-02-02 | 德清鸿捷铸机有限公司 | Speed-adjustable bidirectional rotary roasting furnace |
| CN112944924A (en) * | 2021-03-29 | 2021-06-11 | 新兴铸管股份有限公司 | Method for replacing supporting roller of circular cooler without stopping machine |
| CN112944924B (en) * | 2021-03-29 | 2022-11-18 | 新兴铸管股份有限公司 | Method for replacing supporting roller of circular cooler without stopping machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180223 Termination date: 20210726 |