CN207031209U - Automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system - Google Patents
Automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system Download PDFInfo
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- CN207031209U CN207031209U CN201720976248.0U CN201720976248U CN207031209U CN 207031209 U CN207031209 U CN 207031209U CN 201720976248 U CN201720976248 U CN 201720976248U CN 207031209 U CN207031209 U CN 207031209U
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Abstract
The utility model discloses a kind of automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system, including mud pit and conveyer belt, the apparatus for feeding connected, atomization plant, high temperature drying press device and compression device are disposed between the mud pit and the conveyer belt；Wherein, apparatus for feeding is used to feed in mud, and by high pressure sieve membrane centrifugal dehydrator, the mud charging after centrifugal high pressure dehydration carries out temperature-pressure and sprayed；Atomization plant is used for mud charging dehydration atomization again；High temperature drying press device is used to feed mud to heat and transmit repeatedly to roll dewatered drying；Compression device is used to the mud of drying being compressed extruding；The utility model is rational in infrastructure, easy to operate, realizes and carries out curing process to the mud of a variety of different soil properties, while the mud water content solidified is few, energy-conserving and environment-protective, and system architecture of the present utility model is lightly adapted to Mobile solution middle at the construction field (site).
Description
Technical field
It the utility model is related to a kind of automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system.
Background technology
Construction slurry, mainly caused by following a few class engineering constructions：
Bored Pile Foundation construction slurry：The drilling and forming hole such as rotary drilling rig, direct and reverse circulation drilling machine, percussive drill form of construction work is produced
It is raw.
Construction of diaphragm wall mud：The equipment trenching construction mode such as diaphragm wall, Double-wheel milling produces.
Slurry shield construction slurry：Slurry balance shield is constructed into tunnel and produced.
Non-excavating construction mud：Horizontal directional drill and muddy water jacking construction produce.
The environmental treatments such as also oil mine, channel cleanout, sewage recovery sludge treatment produce.
According to international and domestic sludge solidification treatment method, mainly there are physics dehydration, heat-agglomerating and chemosetting at present
Three kinds.
The plant equipment of mud conditioning can be used in the market mainly to be had horizontal screw centrifuge and has two kinds of plate and frame filter press,
And occupancy job site area is big, the big weight weight of equipment volume；Installation is withdrawn from the arena, and need to do foundation and completion restores to the original state, throw
It is big to enter the high waste of cost；In work progress, it is also necessary to add the big mud curing agent of usage ratio, cause cost high, input
Greatly, secondary pollution environment is easily caused.
Utility model content
In view of the above-mentioned problems, the integration of a kind of automatic immediate of the utility model offer, rapidly and efficiently curing sludge mud
Equipment, automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system.
To reach above-mentioned purpose, a kind of automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing of the utility model
System, including mud pit and conveyer belt, are disposed with the apparatus for feeding connected, mist between the mud pit and the conveyer belt
Change equipment, high temperature drying press device and compression device；
Wherein, apparatus for feeding is used to feed in mud, and by high pressure sieve membrane centrifugal dehydrator, automatic immediate centrifugal high pressure takes off
Distribution carries out temperature-pressure and sprayed again after water；
Atomization plant is used to mud feeding dehydration atomization；
High temperature drying press device is used to feed mud to heat and transmit repeatedly to roll dewatered drying；
Compression device is used to the mud of drying being compressed extruding.
Preferably, the apparatus for feeding includes charge filter, charging high-pressure pump, charging speed regulator, the centrifugation of high pressure sieve membrane
Dewaterer, steam emitter, feed distributor, discharge nozzle, charging jet and air pressurizing unit；
The charging high-pressure pump is arranged in mud pit, and the charge filter is arranged on mud pit exit, the height
Pressure sieve membrane centrifugal dehydrator entrance point connected by pipeline with mud pit, it is described feed speed regulator be arranged on the high pressure sieve membrane from
Between heart dewaterer entrance point and the pipeline of mud pit, the feed distributor is arranged on the high pressure sieve membrane centrifugal dehydrator and gone out
On mouth end, the steaming emitter is connected with air pressurizing unit, feed distributor adaptation, the feed distributor and the discharge nozzle
Arrival end connects, and the charging jet is horn-like, and the discharge nozzle port of export connects with the charging jet small-caliber end
Logical, the air pressurizing unit in the middle part of the discharge nozzle with connecting.
Preferably, the high pressure sieve membrane centrifugal dehydrator includes high pressure sieve membrane centrifugal drum, high pressure conveying storehouse, circular scrolling
Post is sieved, filter pressure goes out moisture film, and reassembling type goes out moisture film backwater storehouse, backwater storehouse delivery port, roller driven gear, roller driving tooth
Wheel, roller buncher, sub warhead circular high voltage storehouse, high-pressure chamber circle fixed column, high-pressure chamber rounded engagement post, high-pressure chamber high pressure
Jet, tubaeform charging aperture, high pressure are overflow gas port, the high press-dehydrating discharging passageway of high-pressure chamber, high-pressure delivery discharging opening, and backwater storehouse is same
Walk water receiving tank, bidirectional high-pressure delivery port, high-pressure pump, high-pressure chamber fixed column ligand, high pressure sieve membrane centrifugal drum fixed mount, circle
Drum screen post secure fit body；
High pressure sieve membrane centrifugal drum one end rotatable connection high pressure sieve membrane centrifugal drum fixed mount, the other end are rotatably connected in height
Press conveying storehouse；High pressure sieve membrane centrifugal drum includes several circular scrollings sieve post, and some circular scrolling sieve posts are close side by side
It is connected to rounded cylindrical and is fixed on circular scrolling sieve post secure fit body, the circular scrolling sieve post is seal wear-resistant and rolling
Rigid cylinder dynamic or being fixedly mounted, the diameter contact face composition circular scrolling sieve post roller of several rigid cylinders, circle
Shape drum screen post drums inside is provided with sub warhead circular high voltage storehouse, and some high pressures are fixedly mounted in sub warhead circular high voltage storehouse table body
Storehouse circle fixed column and high-pressure chamber rounded engagement post, and be adapted to circular scrolling sieve post；Circular scrolling sieve post cylindrical outer is set
Filter pressure goes out moisture film, and filter pressure, which goes out outside moisture film, sets reassembling type to go out moisture film backwater storehouse；Reassembling type goes out moisture film backwater storehouse peace
Equipped with backwater storehouse delivery port water receiving tank adaptation synchronous with backwater storehouse；Sub warhead circular high voltage storehouse is consolidated by high-pressure chamber circle fixed column
It is scheduled on high-pressure chamber fixed column ligand；Circular scrolling sieves post roller and rotated around sub warhead circular high voltage storehouse；Sub warhead is circular high
High pressure air flue is connected with inside pressure storehouse, outside is provided with high-pressure chamber circle fixed column, is arranged in parallel with the high-pressure chamber rounded engagement post
Spacing and height discharged passageway for the high press-dehydrating of high-pressure chamber；The sub warhead circular high voltage storehouse is in the high press-dehydrating discharging of high-pressure chamber
High-pressure chamber high pressure spray loophole is densely covered with passageway；
When material enters tubaeform charging aperture, high-pressure pump will start working in advance, produce injection gases at high pressure, synchronously prevent
Material penetrates into sub warhead circular high voltage storehouse and enters high pressure conveying storehouse too early；The gases at high pressure pass through bidirectional high-pressure delivery port one
Part enters sub warhead circular high voltage storehouse, and another part enters high pressure conveying storehouse；Into the high pressure gas in sub warhead circular high voltage storehouse
Body, the material entered by the injection shearing of high-pressure chamber high pressure spray loophole in the high press-dehydrating discharging passageway of high-pressure chamber, while high pressure is sieved
Film centrifugal drum is in roller driven gear, roller driving gear, and high speed scroll centrifuges in the presence of roller buncher, by material
Throw to circular scrolling sieve post；Some circular scrollings sieve post of motion is adapted to some high-pressure chamber circle fixed columns and high pressure with fixed
Storehouse rounded engagement post forms circular work cut surface, repeatedly extruding cutting, and centrifugal high pressure dehydration, the partial material moisture of dehydration exists
High pressure effect is lower to go out moisture film by some circular scrollings sieve intercolumniation gap into filter pressure, goes out moisture film backwater storehouse into reassembling type,
From backwater storehouse delivery port, recycled to backwater storehouse synchronization water receiving tank, partial high pressure gas is vented by the high pressure gas port that overflows；Dehydration
Material passageway is discharged in the presence of another part gases at high pressure by the high press-dehydrating of high-pressure chamber, quickly through high pressure conveying storehouse
To high-pressure delivery discharging opening.
Preferably, the atomization plant includes atomization casing, at least one atomization impeller rotor and motor, it is described
Atomization casing top is connected with the charging jet heavy caliber end, and the atomization impeller rotor is rotatably connected in institute by rotating shaft
State atomization box house, the motor and rotating shaft drive connection.
Preferably, the high temperature drying press device includes high temperature pressure casing, high temperature transmission belt, high temperature pressure rotation rolling
Cylinder, steam generator, at least one high-temperature heat-conductive pipe, the buncher by gear progress speed governing, at least one different texture
Guiding roll roller bearing and the automatic catch door for automatic switch, the high temperature pressure casing top and the atomization casing
Bottom is connected, and the steam generator is adapted to the air pressurizing unit, and the steam generator and the high-temperature heat-conductive pipe
Connect and heated for providing high temperature, the high temperature transmission belt, high temperature pressure rotating cylinder and guiding roll roller bearing and set successively
Put and roll roller bearing adaptation, high temperature pressure rotating cylinder in high temperature pressure box house, the high temperature pressure rotating cylinder and guiding
Roller bearing and the buncher synchronous rotary drive connection are rolled with guiding, the automatic catch door is arranged on the high temperature pressure case
Body bottom.
Preferably, the compression device include compression casing, two hydraulic cylinders, two compression baffle plates, discharging opening baffle plate with
And master controller, the compression casing top are provided with charging aperture, described automatic catch door is arranged on the high temperature pressure casing
Between charging aperture with compressing casing, two hydraulic cylinders are symmetricly set on compression box house both ends, and the hydraulic cylinder is lived
Stopper rod is fixedly connected with the compression baffle plate, and the compression baffle plate is adapted to the compression box body-sliding；The discharging opening gear
Plate is arranged on the compression bottom half, and the conveyer belt is arranged on below the discharging opening baffle plate, and the master controller includes
Detector and controller；The detector is arranged on the compression casing top, the detector, controller, hydraulic cylinder and
Discharging opening baffle plate electrically connects；
The detector is used to detect the amount of mud in compression box body and sends electric signal when compressing casing and being full of mud
To controller；
The controller is used to receive the signal that detector is sent and controls two hydraulic cylinders to push away in opposite directions in the horizontal direction
The dynamic compression baffle plate simultaneously controls the discharging opening baffle plate to open and close in the given time.
Preferably, the centrifugal high pressure dehydration equipment, atomization plant, high temperature drying press device and compression device are single
Body case body equipment is sequentially communicated setting or centrifugal high pressure dehydration, atomization plant, high temperature drying press device and compression
The integrated integrated cabinet equipment of equipment, and on the outer wall of the atomization plant, high temperature drying press device and compression device
It is provided with heat-insulation layer.
Preferably, the high temperature pressure rotating cylinder and the guiding are additionally provided with cylinder adjuster between rolling roller bearing；
The cylinder adjuster fixed seal connection in the high temperature pressure casing both sides, the cylinder adjuster side with
The buncher adaptation；
The cylinder adjuster includes roller secured adjusted plate and roll slides block；
Roller movable block mating holes is provided with the roller secured adjusted plate and roller movable block short distance adjustment bar coordinates
Groove, the roll slides block are slidably connected with the roller secured adjusted plate, and roller activity is set on the roll slides block
Block adjustment hole, the center of circle of the roller movable block adjustment hole and the roller movable block mating holes on the same line, the rolling
Cylinder sliding shoe is vertically provided with roller movable block short distance adjustment bar in one end, roll slides block one end in the horizontal direction
Roller activity block length is provided with away from adjustment bar；Drum shaft bearing sleeve is provided with the line of symmetry of the roll slides block horizontal direction,
The rotating shaft of the drum shaft bearing sleeve and high temperature pressure rotating cylinder coordinates, the roller movable block short distance adjustment bar fit with
Roller movable block short distance adjustment bar is adapted to；The roller movable block adjustment hole it is identical with the roller movable block mating holes aperture and
It is detachably connected by bolt；
The rotating shaft of high temperature pressure rotating cylinder is adjusted by rotating the roller movable block short distance adjustment bar on roller movable block
Operative orientation of the roller activity block length away from adjustment bar, using the different length of adjustment bar, regulation high temperature pressure rotating cylinder turns
Axle axial direction spacing.
Subtract preferably, also including steam hot wind converter, attemperation of steam switch, steam pressure-reducing valve and steam
Water pipe is pushed back, the attemperation of steam switch is connected to adjust the steam-generator temperature with the steam generator, described
Emitter is steamed to be adapted to steam generator connection by the pressure steam valve and steam decompression return pipe；The steam hot wind
Converter is arranged in the steam generator；
When the steaming emitter produce high steam temperature it is too high when, the pressure steam valve is opened, and high-temperature steam is along pressure
Steam pressure-reducing return pipe flows into the steam generator.
Preferably, at least one device of solar generating is also configured, the device of solar generating and the steam generation
Device is electrically connected for providing electricity steam, and the photovoltaic panel of the device of solar generating is stretching structure, and the solar energy is sent out
Electric installation is adapted to connection with transporting equipment.
The utility model adaptation construction operating mode, automatic immediate rapid curing mud mud, forms high density solidified slip block,
Cost is reduced, reduces mud mud outward transport, forms fast and efficient construction, it is easier to according to quantities, matches curing apparatus, reduces
Energy consumption, realize a tractor serves several purposes, science environment-friendly high-efficiency.
Brief description of the drawings
Fig. 1 is that the utility model automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing overall system architecture shows
It is intended to；
Fig. 2 is the schematic cross-section of the utility model mesohigh sieve membrane centrifugal dehydrator；
Fig. 3 is A-A directions sectional view in Fig. 2；
Fig. 4 is cylinder adjuster overall structure diagram of the present utility model.
Embodiment
The utility model is further described with reference to Figure of description.
Embodiment 1
As shown in figure 1, a kind of automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system of the present embodiment, bag
Include mud pit 1 and conveyer belt 18, it is characterised in that：It is disposed with what is connected between the mud pit 1 and the conveyer belt 18
Apparatus for feeding, atomization plant, high temperature drying press device and compression device；
Wherein, apparatus for feeding is used to feed in mud, passes through high pressure sieve membrane centrifugal dehydrator 37, automatic immediate centrifugal high pressure
Distribution carries out temperature-pressure and sprayed again after dehydration；
Atomization plant is used to mud feeding dehydration atomization；
High temperature drying press device is used to feed mud to heat and transmit repeatedly to roll dewatered drying；
Compression device is used to the mud of drying being compressed extruding.
The present embodiment is dehydrated by apparatus for feeding centrifugal high pressure, is heated jet agitation, atomization plant atomized feed, is passed immediately
Defeated decomposition feed rate, instantaneous uninterrupted big flow is fed, controlling instantaneously can be with the uninterrupted rill of curing process in adaptation
Measure in high temperature rigid casing, dry repeatedly and extrusion dehydration solidification is compressed after transmission rolls.
The present embodiment adaptation construction operating mode, automatic immediate rapid curing mud mud, forms high density solidified slip block, drop
Low cost, mud mud outward transport is reduced, form fast and efficient construction, it is easier to according to quantities, matched curing apparatus, reduce energy
Consumption, realizes a tractor serves several purposes, science environment-friendly high-efficiency.
Embodiment 2
As shown in figure 1, being based on above-described embodiment 1, apparatus for feeding described in the present embodiment includes charge filter 2, charging height
Press pump 22, charging speed regulator 3, high pressure sieve membrane centrifugal dehydrator 37, steaming emitter 4, feed distributor 5, charging aperture 6, charging injection
Mouth and air pressurizing unit 21；
The charging high-pressure pump is arranged in mud pit 1, and the charge filter 2 is arranged on the exit of mud pit 1, institute
State the entrance point of high pressure sieve membrane centrifugal dehydrator 37 to connect with mud pit 1 by pipeline, the charging speed regulator 3 is arranged on the height
Press between the entrance point of sieve membrane centrifugal dehydrator 37 and the pipeline of mud pit 1, the feed distributor 5 is arranged on the high pressure sieve membrane
On the port of export of centrifugal dehydrator 37, the steaming emitter 4 is connected with air pressurizing unit 21, the adaptation of feed distributor 5, the charging point
Orchestration 5 connects with the arrival end of the discharge nozzle 6, and the charging jet is horn-like, the port of export of discharge nozzle 6 and institute
The small-caliber end connection of charging jet is stated, the air pressurizing unit 21 connects with the middle part of discharge nozzle 6；
Described one end of high pressure sieve membrane centrifugal dehydrator 37 connection charging speed regulator 3, one end connection feed distributor 5 can be with
Any angle installation is coordinated to put connection, material centrifugal high pressure is dehydrated by material under the control of charging speed regulator, and water separates admittedly,
Material after preliminary hydro-extraction enters feed distributor, into distribution atomization dehydration again, high temperature drying, compression solidification；
As Figure 1-3, the high pressure sieve membrane centrifugal dehydrator 37 includes high pressure sieve membrane centrifugal drum 38, high pressure conveying storehouse
39, circular scrolling sieve post 40, filter pressure goes out moisture film 41, and reassembling type goes out moisture film backwater storehouse 42, backwater storehouse delivery port 43, roller from
Moving gear 44, roller driving gear 45, roller buncher 46, sub warhead circular high voltage storehouse 47, high-pressure chamber circle fixed column 48,
High-pressure chamber rounded engagement post 49, high-pressure chamber high pressure spray loophole 50, tubaeform charging aperture 51, high pressure are overflow gas port 52, high-pressure chamber high pressure
Dehydration discharging passageway 53, high-pressure delivery discharging opening 54, backwater storehouse synchronization water receiving tank 55, bidirectional high-pressure delivery port 56, high-pressure pump 57,
High-pressure chamber fixed column ligand 58, high pressure sieve membrane centrifugal drum fixed mount 59, circular scrolling sieve post secure fit body 60；
The one end of high pressure sieve membrane centrifugal drum 38 rotatable connection high pressure sieve membrane centrifugal drum fixed mount 59, other end rotatable connection
In high pressure conveying storehouse 39；High pressure sieve membrane centrifugal drum 38 includes several circular scrollings sieve post 40, some circular scrolling sieves
Post 40 is closely coupled side by side into rounded cylindrical and to be fixed on circular scrolling sieve post secure fit body 60, and the circular scrolling sieves post
40 be seal wear-resistant and the rigid cylinder for rolling or being fixedly mounted, and the diameter contact face composition of several rigid cylinders is circular
Drum screen post roller, circular scrolling sieve post drums inside are provided with sub warhead circular high voltage storehouse 47, sub warhead circular high voltage storehouse 47
Some high-pressure chamber circle fixed columns 48 and high-pressure chamber rounded engagement post 49 is fixedly mounted in table body, and suitable with circular scrolling sieve post 40
Match somebody with somebody；Circular scrolling sieve post cylindrical outer sets filter pressure to go out moisture film 41, and filter pressure goes out the outside of moisture film 41 and sets reassembling type to go out
Moisture film backwater storehouse 42；Reassembling type goes out moisture film backwater storehouse 42, and to be provided with 43 water receiving tank 55 synchronous with backwater storehouse of backwater storehouse delivery port suitable
Match somebody with somebody；Sub warhead circular high voltage storehouse 47 is fixed on high-pressure chamber fixed column ligand 58 by high-pressure chamber circle fixed column 48；Circle rolling
Dynamic sieve post roller rotates around sub warhead circular high voltage storehouse 47；High pressure air flue is connected with inside sub warhead circular high voltage storehouse 47, it is outside
It is high for high-pressure chamber with the spacing and height of the high-pressure chamber rounded engagement post 49 parallel arrangement provided with high-pressure chamber circle fixed column 48
Press-dehydrating discharging passageway 53；The sub warhead circular high voltage storehouse 47 is densely covered with high pressure on the high press-dehydrating discharging passageway 53 of high-pressure chamber
Storehouse high pressure spray loophole 50；
When material will be started working in advance into the tubaeform high-pressure pump 57 of charging aperture 51, generation injection gases at high pressure are synchronous
Prevent material from penetrating into sub warhead circular high voltage storehouse 47 and entering high pressure conveying storehouse 39 too early；The gases at high pressure pass through bidirectional high-pressure
Delivery port 56 is partly into sub warhead circular high voltage storehouse 47, and another part enters high pressure conveying storehouse 39；It is circular into sub warhead
The gases at high pressure of high-pressure chamber 47, the high press-dehydrating discharging passageway 53 of high-pressure chamber is entered by the injection shearing of high-pressure chamber high pressure spray loophole 50
In material, while high pressure sieve membrane centrifugal drum 38 is in roller driven gear 44, roller driving gear 45, roller buncher 46
In the presence of high speed scroll centrifuge, by material throw to circular scrolling sieve post 40；Some circular scrollings sieve post 40 of motion is with fixing
Some high-pressure chamber circle fixed columns 48 of adaptation and high-pressure chamber rounded engagement post 49 formed circular work cut surface, repeatedly extruding cut
Cut, centrifugal high pressure dehydration, the partial material moisture of dehydration sieves the gap of post 40 by some circular scrollings under high pressure effect and entered
Filter pressure goes out moisture film 41, reassembling type goes out moisture film backwater storehouse 42, from backwater storehouse delivery port 43 to backwater storehouse synchronization water receiving tank 55,
Recycle, partial high pressure gas is vented by the high pressure gas port 52 that overflows；The material of dehydration was discharged by the high press-dehydrating of high-pressure chamber
Road 53 arrives high-pressure delivery discharging opening 54 in the presence of another part gases at high pressure, quickly through high pressure conveying storehouse 39.
The atomization plant includes atomization casing, at least one atomization impeller rotor 7 and motor 8, the atomization
Casing top is connected with the charging jet heavy caliber end, and the atomization impeller rotor 7 is rotatably connected described by rotating shaft
It is atomized box house, the motor 8 and rotating shaft drive connection.
The high temperature drying press device include high temperature pressure casing, high temperature transmission belt 35, high temperature pressure rotating cylinder 9,
Steam generator 20, at least one high-temperature heat-conductive pipe 10, buncher 12, at least one different lines by gear progress speed governing
The guiding of reason rolls roller bearing 11 and the automatic catch door 14 for automatic switch, the high temperature pressure casing top and the atomization
The bottom connection of casing, the steam generator 20 is adapted to the air pressurizing unit 21, and the steam generator 20 and institute
State high-temperature heat-conductive pipe 10 and connect and heated for providing high temperature, the high temperature pressure rotating cylinder 9 and guiding roll roller bearing 11
High temperature pressure box house is successively set on, the high temperature pressure rotating cylinder 9 and guiding roll roller bearing 11 and be adapted to, high temperature transmission
Band 34, high temperature pressure rotating cylinder 9 and guiding roll roller bearing 11 and the synchronous rotary drive connection of buncher 12, described
Automatic catch door 14 is arranged on the high temperature pressure bottom half.
The high temperature transmission belt 35 is driven by transmission electrical machine 34；
The compression device include compression casing, two hydraulic cylinders, 16, two compression baffle plates 15, discharging opening baffle plate 24 and
Master controller 17, the compression casing top are provided with charging aperture, and described automatic catch door 14 is arranged on the high temperature pressure case
Between body and the charging aperture for compressing casing, two hydraulic cylinders 16 are symmetricly set on compression box house both ends, the hydraulic pressure
The piston rod of cylinder 16 is fixedly connected with the compression baffle plate 15, and the compression baffle plate 15 is adapted to the compression box body-sliding；Institute
To state discharging opening baffle plate 24 and be arranged on the compression bottom half, the conveyer belt 18 is arranged on the lower section of discharging opening baffle plate 24,
The master controller 17 includes detector and controller；The detector is arranged on the compression casing top, the detector,
Controller, hydraulic cylinder 16 and the electrical connection of discharging opening baffle plate；
The detector is used to detect the amount of mud in compression box body and sends electric signal when compressing casing and being full of mud
To controller；
The controller is used to receive the signal that detector is sent and controls two hydraulic cylinders 16 opposite in the horizontal direction
Promote the compression baffle plate 15 and control the discharging opening baffle plate 24 to open and close in the given time.
By steaming the regulation adaptation vapor (steam) temperature of emitter 4, pass through the supercharging air of air pressurizing unit 21, spent material distributor 5
Charging is distributed, charging sprayed by feeding jet, is atomized by being atomized the wheel high speed rotating centrifugals of blade turn 7, mud exists
It is atomized after being atomized in casing, into high temperature pressure casing, by high temperature pressure rotating cylinder 9, high temperature transmission repeatedly rolls dehydration
Drying, roller bearing 11 is rolled into guiding, form guiding and roll charging, be allowed to solidify, the mud after solidification enters compression rigidity case
For body in piston type compressed motion, solidified slip forms highdensity compression slurry body through High Voltage compression extruding.
The present embodiment forms a kind of automation, can be adapted to job schedule, apply pressure immediately, utilizes steam high temperature, gasification
The moisture in mud mud is compressed, quickly makes mud slurry curing, improves efficiency of construction.
Embodiment 3
Based on above-described embodiment 2, high pressure sieve membrane centrifugal dehydrator 37, atomization plant, high temperature drying pressure described in the present embodiment
Power equipment and compression device are that monomer case body equipment is sequentially communicated setting or high pressure sieve membrane centrifugal dehydrator 37, the atomization
Equipment, high temperature drying press device and the integrated integrated cabinet equipment of compression device, and high pressure sieve membrane centrifugal dehydrator 37,
Heat-insulation layer is provided with the outer wall of the atomization plant, high temperature drying press device and compression device.
The present embodiment is greatly reduced by the multiple monomer cure equipment for combining adaptation or integrated case body equipment
The floor space of equipment, is moved easily simultaneously, can be adjusted and moves according to construction operating mode.
Embodiment 4
Based on above-described embodiment 2, high temperature pressure rotating cylinder 9 described in the present embodiment and the guiding are rolled between roller bearing 11
It is additionally provided with cylinder adjuster 13；
The fixed seal connection of cylinder adjuster 13 is in the high temperature pressure casing both sides, the cylinder adjuster 13 1
Side is adapted to the buncher；
As shown in figure 3, the cylinder adjuster 13 includes roller secured adjusted plate 31 and at least one roll slides block 28；
Roller movable block mating holes 25 and roller movable block short distance adjustment bar are provided with the roller secured adjusted plate 31
Fit 30, the roll slides block 28 is slidably connected with the roller secured adjusted plate 31, on the roll slides block 28
Roller movable block adjustment hole 32 is set, and the center of circle of the roller movable block adjustment hole 32 and the roller movable block mating holes 25 exists
On same straight line, vertically one end is provided with roller movable block short distance adjustment bar 29, the rolling to the roll slides block 28
Cylinder sliding shoe 28 is provided with roller activity block length away from adjustment bar 26 in one end in the horizontal direction；The level side of roll slides block 28
To line of symmetry on be provided with drum shaft bearing sleeve 27, the rotating shaft of the drum shaft bearing sleeve 27 and high temperature pressure rotating cylinder coordinates,
The roller movable block short distance adjustment bar fit 30 is adapted to roller movable block short distance adjustment bar 29；The roller movable block
Adjustment hole 32 is identical with 25 apertures of roller movable block mating holes and is detachably connected by bolt；
The rotating shaft of high temperature pressure rotating cylinder 9 is by rotating the roller movable block short distance adjustment bar 29 on roller movable block 28
Operative orientation of the roller activity block length away from adjustment bar 26 is adjusted, utilizes the different length of adjustment bar, regulation high temperature pressure rotation rolling
The rotating shaft axial direction spacing of cylinder 9.
The present embodiment cylinder adjuster 13 meets that different materials enter by adjusting the axial spacing of high temperature pressure rotating cylinder
Enter the clearance requirement of roller, meet and required under different operating modes, reach the purpose of a tractor serves several purposes.
Embodiment 5
Based on above-described embodiment 2, the present embodiment also includes steam hot wind converter 36, attemperation of steam switch 19, pressure and steamed
Vapour pressure-reducing valve and steam decompression return pipe 33, the attemperation of steam switch 19 are connected use with the steam generator 20
In adjusting the temperature of steam generator 20, the steaming emitter 4 depressurizes return pipe by the pressure steam valve and steam
33 are adapted to the connection of steam generator 20；The steam hot wind converter 36 is arranged in steam generator 20；
When the steaming generation of the emitter 4 high steam temperature is too high, the steam pressure-reducing valve is opened, high-temperature steam edge
Steam decompression return pipe 33 flows into the steam generator 20.
Also include that at least one device of solar generating 23, the device of solar generating 23 and the steaming can be configured
Vapour generator 20 is electrically connected for providing electricity, and the photovoltaic panel of the device of solar generating 23 is stretching structure, and it is described too
Positive energy TRT 23 is adapted to connection with transporting equipment.
The present embodiment reduces cost and energy consumption, high-efficiency environment friendly, the more environmentally-friendly economy of utilization of adaptation.
More than, preferred embodiment only of the present utility model, but the scope of protection of the utility model is not limited thereto, and is appointed
What those familiar with the art the change that can readily occur in or replaces in the technical scope that the utility model discloses
Change, should all cover within the scope of protection of the utility model.Therefore, the scope of protection of the utility model should be with claim
The protection domain defined is defined.
Claims (10)
1. a kind of automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system, including mud pit and conveyer belt, its
It is characterised by：The apparatus for feeding connected, atomization plant, high temperature drying are disposed between the mud pit and the conveyer belt
Press device and compression device；
Wherein, apparatus for feeding is used to feed in mud, after being dehydrated by high pressure sieve membrane centrifugal dehydrator automatic immediate centrifugal high pressure
Distribution carries out temperature-pressure and sprayed again；
Atomization plant is used to mud feeding dehydration atomization；
High temperature drying press device is used to feed mud to heat and transmit repeatedly to roll dewatered drying；
Compression device is used to the mud of drying being compressed extruding.
2. a kind of automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system as claimed in claim 1, its feature
It is：The apparatus for feeding includes charge filter, charging high-pressure pump, feeds speed regulator, high pressure sieve membrane centrifugal dehydrator, steams and penetrate
Device, feed distributor, discharge nozzle, charging jet and air pressurizing unit；
The charging high-pressure pump is arranged in mud pit, and the charge filter is arranged on mud pit exit, the high pressure sieve
Film centrifugal dehydrator entrance point is connected by pipeline with mud pit, and it is de- that the charging speed regulator is arranged on the high pressure sieve membrane centrifugation
Between water dispenser entrance point and the pipeline of mud pit, the feed distributor is arranged on the high pressure sieve membrane centrifugal dehydrator port of export
On, the steaming emitter is connected with air pressurizing unit, feed distributor adaptation, the entrance of the feed distributor and the discharge nozzle
End connection, the charging jet are horn-like, and the discharge nozzle port of export connects with the charging jet small-caliber end, institute
Air pressurizing unit is stated with being connected in the middle part of the discharge nozzle.
3. a kind of automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system as claimed in claim 2, its feature
It is：The high pressure sieve membrane centrifugal dehydrator includes high pressure sieve membrane centrifugal drum, high pressure conveying storehouse, circular scrolling sieve post, filtering
Pressure water film, reassembling type go out moisture film backwater storehouse, backwater storehouse delivery port, roller driven gear, roller driving gear, roller speed governing
Motor, sub warhead circular high voltage storehouse, high-pressure chamber circle fixed column, high-pressure chamber rounded engagement post, high-pressure chamber high pressure spray loophole, loudspeaker
Shape charging aperture, high pressure are overflow gas port, the high press-dehydrating discharging passageway of high-pressure chamber, high-pressure delivery discharging opening, and synchronization water receiving tank in backwater storehouse is double
Consolidate to high-pressure delivery mouth, high-pressure pump, high-pressure chamber fixed column ligand, high pressure sieve membrane centrifugal drum fixed mount, circular scrolling sieve post
Determine ligand；
High pressure sieve membrane centrifugal drum one end rotatable connection high pressure sieve membrane centrifugal drum fixed mount, other end rotatable connection are defeated in high pressure
Feed bin；High pressure sieve membrane centrifugal drum includes several circular scrollings sieve post, and some circular scrolling sieve posts are closely coupled side by side
Into rounded cylindrical and be fixed on circular scrolling sieve post secure fit body, circular scrolling sieve post be seal wear-resistant and roll or
The rigid cylinder of fixed installation, the diameter contact face composition circular scrolling sieve post roller of several rigid cylinders, circle rolling
Dynamic sieve post drums inside is provided with sub warhead circular high voltage storehouse, and some high-pressure chamber circles are fixedly mounted in sub warhead circular high voltage storehouse table body
Shape fixed column and high-pressure chamber rounded engagement post, and be adapted to circular scrolling sieve post；Circular scrolling sieve post cylindrical outer sets filtering
Pressure water film, filter pressure, which goes out outside moisture film, sets reassembling type to go out moisture film backwater storehouse；Reassembling type goes out moisture film backwater storehouse and is provided with
Backwater storehouse delivery port water receiving tank adaptation synchronous with backwater storehouse；Sub warhead circular high voltage storehouse is fixed on by high-pressure chamber circle fixed column
High-pressure chamber fixed column ligand；Circular scrolling sieves post roller and rotated around sub warhead circular high voltage storehouse；Sub warhead circular high voltage storehouse
Inside is connected with high pressure air flue, and outside is provided with high-pressure chamber circle fixed column, between being arranged in parallel with the high-pressure chamber rounded engagement post
Away from and height discharged passageway for the high press-dehydrating of high-pressure chamber；The sub warhead circular high voltage storehouse is in the high press-dehydrating discharging passageway of high-pressure chamber
On be densely covered with high-pressure chamber high pressure spray loophole；
When material enters tubaeform charging aperture, high-pressure pump is started working in advance, is produced injection gases at high pressure, is synchronously prevented material from oozing
Enter sub warhead circular high voltage storehouse and enter high pressure conveying storehouse too early；The gases at high pressure are entered by a bidirectional high-pressure delivery port part
Enter sub warhead circular high voltage storehouse, another part enters high pressure conveying storehouse；Into the gases at high pressure in sub warhead circular high voltage storehouse, pass through
The material that the injection shearing of high-pressure chamber high pressure spray loophole enters in the high press-dehydrating discharging passageway of high-pressure chamber, while the centrifugation rolling of high pressure sieve membrane
Cylinder is in roller driven gear, roller driving gear, and high speed scroll is centrifuged in the presence of roller buncher, and material is thrown into circle
Drum screen post；Some circular scrollings sieve post of motion is matched somebody with somebody with fixed be adapted to some high-pressure chamber circle fixed columns and high-pressure chamber circle
Zygostyle forms circular work cut surface, repeatedly extruding cutting, and centrifugal high pressure dehydration, the partial material moisture of dehydration acts in high pressure
Intercolumniation gap is sieved by some circular scrollings down and go out moisture film into filter pressure, go out moisture film backwater storehouse into reassembling type, from backwater storehouse
Delivery port, to backwater storehouse synchronization water receiving tank recycle, partial high pressure gas by high pressure overflow gas port be vented；The material of dehydration leads to
Cross the high press-dehydrating of high-pressure chamber and discharge passageway in the presence of another part gases at high pressure, it is defeated to high pressure quickly through high pressure conveying storehouse
Send out material mouth.
4. a kind of automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system as claimed in claim 2, its feature
It is：The atomization plant includes atomization casing, at least one atomization impeller rotor and motor, described to be atomized on casing
Portion is connected with the charging jet heavy caliber end, and the atomization impeller rotor is rotatably connected in the atomization casing by rotating shaft
Inside, the motor and rotating shaft drive connection.
5. a kind of automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system as claimed in claim 4, its feature
It is：The high temperature drying press device includes high temperature pressure casing, high temperature transmission belt, high temperature pressure rotating cylinder, steam hair
Device, at least one high-temperature heat-conductive pipe are given birth to, the buncher of speed governing is carried out by gear, the guiding of at least one different texture rolls
Roller bearing and the automatic catch door for automatic switch, the high temperature pressure casing top connect with the bottom of the atomization casing,
The steam generator is adapted to the air pressurizing unit, and the steam generator is connected with the high-temperature heat-conductive pipe for carrying
Heated for high temperature, the high temperature transmission belt, high temperature pressure rotating cylinder and guiding roll roller bearing and be successively set on high-temperature high-pressure
Power box house, the high temperature pressure rotating cylinder and guiding roll roller bearing adaptation, and high temperature pressure rotating cylinder and guiding roll
Roller bearing and the buncher synchronous rotary drive connection, the automatic catch door are arranged on the high temperature pressure bottom half.
6. a kind of automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system as claimed in claim 5, its feature
It is：The compression device includes compression casing, two hydraulic cylinders, two compression baffle plates, discharging opening baffle plate and master controller,
The compression casing top is provided with charging aperture, and described automatic catch door is arranged on the high temperature pressure casing with compressing casing
Between charging aperture, two hydraulic cylinders are symmetricly set on compression box house both ends, the hydraulic cylinder piston rod and the pressure
Contracting baffle plate is fixedly connected, and the compression baffle plate is adapted to the compression box body-sliding；The discharging opening baffle plate setting is described
Bottom half is compressed, the conveyer belt is arranged on below the discharging opening baffle plate, and the master controller includes detector and control
Device；The detector is arranged on the compression casing top, the detector, controller, hydraulic cylinder and discharging opening baffle plate electricity
Connection；
The detector is used to detect the amount of mud in compression box body and sends electric signal to control when compressing casing and being full of mud
Device processed；
The controller is used to receive the signal that detector is sent and controls two hydraulic cylinders to promote institute in opposite directions in the horizontal direction
State compression baffle plate and control the discharging opening baffle plate to open and close in the given time.
7. a kind of automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system as claimed in claim 6, its feature
It is：The centrifugal high pressure dehydration equipment, atomization plant, high temperature drying press device and compression device are monomer case body equipment
It is sequentially communicated setting or centrifugal high pressure dehydration, atomization plant, high temperature drying press device and compression device is integrated
Change integrated cabinet equipment, and insulation is provided with the outer wall of the atomization plant, high temperature drying press device and compression device
Layer.
8. a kind of automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system as claimed in claim 5, its feature
It is：The high temperature pressure rotating cylinder and the guiding are additionally provided with cylinder adjuster between rolling roller bearing；
The cylinder adjuster fixed seal connection in the high temperature pressure casing both sides, the cylinder adjuster side with it is described
Buncher is adapted to；
The cylinder adjuster includes roller secured adjusted plate and roll slides block；
Roller movable block mating holes and roller movable block short distance adjustment bar fit are provided with the roller secured adjusted plate,
The roll slides block is slidably connected with the roller secured adjusted plate, and the regulation of roller movable block is set on the roll slides block
Hole, the center of circle of the roller movable block adjustment hole and the roller movable block mating holes on the same line, the roll slides
Vertically one end is provided with roller movable block short distance adjustment bar to block, and the roll slides block is provided with one end in the horizontal direction
Roller activity block length is away from adjustment bar；Drum shaft bearing sleeve, the rolling are provided with the line of symmetry of the roll slides block horizontal direction
The rotating shaft of cylinder bearing holder (housing, cover) and high temperature pressure rotating cylinder coordinates, and the roller movable block short distance adjustment bar fit is lived with roller
Motion block short distance adjustment bar is adapted to；The roller movable block adjustment hole is identical with the roller movable block mating holes aperture and passes through spiral shell
Bolt is detachably connected；
The rotating shaft of high temperature pressure rotating cylinder adjusts roller by rotating the roller movable block short distance adjustment bar on roller movable block
Operative orientation of the movable block length away from adjustment bar, utilize the different length of adjustment bar, the rotating shaft axle of regulation high temperature pressure rotating cylinder
To spacing.
9. a kind of automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system as claimed in claim 5, its feature
It is：Also include steam hot wind converter, attemperation of steam switch, steam pressure-reducing valve and steam decompression return pipe,
The attemperation of steam switch is connected to adjust the steam-generator temperature with the steam generator, and the steaming emitter passes through
The pressure steam valve and steam decompression return pipe are adapted to steam generator connection；The steam hot wind converter is set
In the steam generator；
When the steaming emitter produce high steam temperature it is too high when, the pressure steam valve is opened, and high-temperature steam is along steam
Decompression return pipe flows into the steam generator.
10. a kind of automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system as claimed in claim 5, its feature
It is：At least one device of solar generating is also configured, the device of solar generating electrically connects use with the steam generator
In providing electricity steam, the photovoltaic panel of the device of solar generating is stretching structure, and the device of solar generating is with transporting
Transfer device adaptation connection.
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| CN201720976248.0U CN207031209U (en) | 2017-08-07 | 2017-08-07 | Automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107265805A (en) * | 2017-08-07 | 2017-10-20 | 叶益斌 | Automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system |
| CN109608014A (en) * | 2018-12-19 | 2019-04-12 | 司博轩 | Organic sludge dehydration and drying processing unit |
| CN113227693A (en) * | 2019-11-18 | 2021-08-06 | 株式会社Lg化学 | Pressurized centrifugal dehydrator |
-
2017
- 2017-08-07 CN CN201720976248.0U patent/CN207031209U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107265805A (en) * | 2017-08-07 | 2017-10-20 | 叶益斌 | Automatic immediate centrifugal high pressure dehydration vaporization compression mud slurry curing system |
| CN107265805B (en) * | 2017-08-07 | 2023-04-07 | 叶益斌 | Automatic instant high-pressure centrifugal dewatering vaporization compression sludge slurry curing system |
| CN109608014A (en) * | 2018-12-19 | 2019-04-12 | 司博轩 | Organic sludge dehydration and drying processing unit |
| CN109608014B (en) * | 2018-12-19 | 2021-08-10 | 烟台海鹏节能科技有限公司 | Organic sludge dewatering and drying treatment device |
| CN113227693A (en) * | 2019-11-18 | 2021-08-06 | 株式会社Lg化学 | Pressurized centrifugal dehydrator |
| CN113227693B (en) * | 2019-11-18 | 2023-03-17 | 株式会社Lg化学 | Pressurized centrifugal dehydrator |
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