CN207030626U - The long accurate high-speed winding machine of a kind of identical tension, meter - Google Patents
The long accurate high-speed winding machine of a kind of identical tension, meter Download PDFInfo
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- CN207030626U CN207030626U CN201720620597.9U CN201720620597U CN207030626U CN 207030626 U CN207030626 U CN 207030626U CN 201720620597 U CN201720620597 U CN 201720620597U CN 207030626 U CN207030626 U CN 207030626U
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- identical tension
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Abstract
The long accurate high-speed winding machine of a kind of identical tension, meter, it includes active paying out machine, admission machine, electrical control cubicles composition;Active paying out machine is driven by motor and releases metal wire rod, and the PLC regulation motor rotating speeds in electrical control cubicles control its payingoff speed, finally by admission machine take-up;After setting identical tension regulator cubicle, metal wire rod to enter identical tension regulator cubicle between active paying out machine and admission machine, successively through outgoing line guide wheel outlet after fast pulley, swing arm castor;Described swing arm castor is connected with swing arm, and swing arm is connected with tension cylinder;Detection means is set in described swing arm, and swing arm motion signal is sent in electrical control cubicles by detection means.The utility model 1. is simple in construction, and manufacture is processed, be easy to maintenance.2. using identical tension active release line traffic control, speed can significantly be lifted, improve production efficiency, ensure that the quality of production, reduce production cost.3. the accurate of length metering has highly important meaning in cost control and product quality.
Description
Technical field
It the utility model is related to metal wire rod production field, the long accurate high-speed winding of a kind of identical tension of specific design, meter
Machine.
Background technology
In metal wire rod production process, metal wire rod pitch of the laps after drawing on spool, then carries out next work again
Sequence, in order to improve production efficiency, reduce transhipment number, meet production technology needs, generally the gold by pitch of the laps on big pitch of the laps axle
Belong to wire rod coiling to small pitch of the laps axle, there are various coil winding machines in the market, but generally existing speed is not high, tension force is unstable,
The problems such as meter is long inaccurate, and tension force is unstable when easily causing coiling, and metal wire rod sink, the product processing quality of the disk that rises, postorder,
The long not criterion of meter can cause the problems such as unqualified product quality, cost increase, wasting of resources, and above-mentioned condition causes device efficiency
The problems such as low, poor reliability, and the coiling of high speed needs the tension force and length metering of higher precision.
The content of the invention
In order to solve existing technical problem, the utility model provides a kind of identical tension, meter long accurate high-speed winding machine.
The long accurate high-speed winding machine of a kind of identical tension, meter, it includes active paying out machine, admission machine, electrical control cubicles composition;It is main
Dynamic paying out machine is driven by motor releases metal wire rod, and the PLC regulation motor rotating speeds in electrical control cubicles control its payingoff speed, finally
By admission machine take-up;Identical tension regulator cubicle is set between active paying out machine and admission machine, and metal wire rod 6 enters identical tension and adjusted
After cabinet, successively through outgoing line guide wheel outlet after fast pulley, swing arm castor;Described swing arm castor is connected with swing arm, pendulum
Arm is connected with tension cylinder;Detection means is set in described swing arm, and swing arm motion signal is sent to automatically controlled by detection means
In cabinet.
Swing arm one end connects swing arm castor, other end connection tension regulator arm rotating shaft A, tension regulator arm rotating shaft A afterbodys
Code-disc A and sensors A are installed.
Outgoing line guide wheel is fixed in cabinet frame by rotating shaft B, rotating shaft B afterbodys installation code-disc B and sensor B.
Described swing arm castor is made up of multi-disc.
Installation inlet wire guide roller above identical tension regulator cubicle, in cabinet top top preformed hole so that metal wire rod passes through.
Admission machine is to be wound around spool for installing, around spool while being embedded in spindle flange disk, the other end embeds
In lifting axe ring flange;Main shaft is driven by take-up motor, test the speed code-disc and sensor is installed on main shaft, test the speed code-disc and sensing
Device is connected with electrical control cubicles;Lifting axe ring flange connects lifting axe, and lifting axe is arranged in a sleeve by bearing, sleeve end cap
Upper installation mounting flange, on mounting flange installation hold out against cylinder, hold out against tail cylinder and be fixed in take-up frame, sleeve leads to
Sliding sleeve is crossed in take-up frame.
Skewback is symmetrically installed in sleeve afterbody, two sliding blocks are installed in take-up frame and two skewbacks match, sliding block is by leading
Rail set is arranged in take-up frame.
In the be hinged installation connecting plate of guide rail sleeve afterbody, connecting plate other end installation locking cylinder, connecting plate intermediate supports pin
Axle is fixed in take-up frame.
Supporting plate is set immediately below spool, and the supporting plate is a bent plate, and its one end is hingedly fixed in supporting plate cylinder club head
On installing plate, the other end is in the raw;When supporting plate cylinder rod stretches out, supporting plate middle part and installing plate are in contact, now
Low both sides are high among supporting plate, for accepting the installation for being easy to opposing connection spool around spool;Supporting plate cylinder rod withdraw when, supporting plate it is another
End and take-up frame are in contact, and supporting plate rear portion is high, anterior low, are easy to pitch of the laps axle to roll out carry out subsequent processing automatically.
Simple in construction using the utility model of above-mentioned technical proposal, 1., manufacture is processed, is easy to maintenance.2. using permanent
Advocate to move unwrapping wire control, speed can significantly be lifted, improve production efficiency, ensure that the quality of production, reduce production cost.
3. the accurate of length metering has highly important meaning in cost control and product quality.4. the utility model is compact-sized,
Floor space is small.
Brief description of the drawings
1 elevation of the present utility model of accompanying drawing.
The identical tension regulator cubicle front schematic view of the present utility model of accompanying drawing 2.
The identical tension regulator cubicle side schematic view of the present utility model of accompanying drawing 3.
The admission machine elevation of the present utility model of accompanying drawing 4.
The admission machine side view of the present utility model of accompanying drawing 5.
The utility model locking cylinder structural representation of accompanying drawing 6..
The utility model support board structure figure of accompanying drawing 7.
The utility model supporting plate installation diagram of accompanying drawing 8.
Embodiment
Below against accompanying drawing, by the description to example, specific embodiment of the present utility model is each as involved by scheming
Mutual alignment and annexation, the effect of each several part and operation principle, manufacture work between the shape of component, construction, each several part
Skill and operate with method etc., are described in further detail, with help those skilled in the art to it is of the present utility model design,
Technical scheme, there is more complete, accurate and deep understanding.
As seen from Figure 1, the long accurate high-speed winding machine of a kind of identical tension, meter is adjusted by active paying out machine 1, identical tension
Cabinet 2, admission machine 3, electrical control cubicles 4 form.Be provided with active paying out machine 1 metal wire rod 6 is poured out it is big around spool 5, by motor
Drive, the PLC regulation motor rotating speeds in electrical control cubicles 4 control its payingoff speed.
As shown in Figure 2 and Figure 3, identical tension regulator cubicle 2 is by inlet wire guide roller 7, fast pulley 8, straining pulley, tension regulator arm, tune
Displacements of cylinders etc. forms, and inlet wire guide roller 7 is arranged on the top of identical tension regulator cubicle 2, and on cabinet top top, preformed hole is so as to metal wire rod
Pass through, fast pulley 8, swing arm castor 10, outgoing line guide wheel 13 are provided with cabinet, fast pulley 8 and swing arm castor 10 have multi-disc group
Can be in some circles of after-combustion above, then through on outgoing line guide wheel 13 to admission machine, fast pulley 8 is fixed by bearing into, metal wire rod 6
In cabinet frame 19, swing arm castor 10 is fixed in cabinet frame 19 by rotating shaft, and bearing pin and cylinder are provided with swing arm 9
Piston rod is connected, and tension cylinder 11 is fixed in cabinet frame 19.
As shown in figure 3, the one end of swing arm 9 connection swing arm castor 10, other end connection tension regulator arm rotating shaft A12, tension force
Regulating arm rotating shaft A12 afterbodys install code-disc A16 and sensors A 17;Outgoing line guide wheel 13 is fixed on cabinet frame 19 by rotating shaft B
On, rotating shaft B afterbodys installation code-disc B14 and sensor B15, the main function of identical tension regulator cubicle 2 is collection lines matching admission machine and master
The speed of dynamic paying out machine 1, buffering during for adjusting coil winding machine velocity variations between take-up and unwrapping wire, makes paying out machine and admission machine
Between metal wire rod be in a kind of flexible transition, its tension adjustment is adjusted using cylinder, and cylinder pressure at two ends is adjustable, and two
End pressure connects Large Copacity gas bag, and when cylinder rod is up and down, its gas in the jar changes in gas bag 18, its pressure is tended to be permanent
It is fixed, so as to realize identical tension coiling, code-disc A16 and sensors A 17 are installed on tension regulator arm rotating shaft A12, for adjusting control
The speed of active paying out machine processed;High accuracy, anti abrasive outgoing line guide wheel are made, is used installing code-disc B14 and sensor B15 thereon
In detection outgoing line guide wheel rotating speed, and then obtain coiling linear velocity.
As shown in Fig. 4, Fig. 5, Fig. 6, admission machine 3 is to be wound around spool 24 for installing, and is embedded in around the one side of spool 24
In spindle flange disk 23, the other end is embedded in lifting axe ring flange 25, and main shaft 22 is driven by take-up motor 21, is installed on main shaft
Test the speed code-disc and sensor, for detecting the rotating speed of main shaft 22.Lifting axe ring flange 25 connects lifting axe 26, and lifting axe 26 passes through axle
Hold in a sleeve 27, socket end covers installation mounting flange 33, and cylinder, tail cylinder are installed on mounting flange 33
It is fixed in take-up frame 20, sleeve 27 is arranged in take-up frame 20 by sliding sleeve 28, and skewback is symmetrically installed in sleeve afterbody,
Two sliding blocks are installed in take-up frame 20 and two skewbacks match, sliding block is arranged in take-up frame 20 by guide rail sleeve, in guide rail
The be hinged installation connecting plate of afterbody is covered, connecting plate other end installation locking cylinder 28, connecting plate intermediate supports bearing pin is fixed on take-up
In frame 20.As shown in Figure 7, Figure 8, supporting plate 34 is set immediately below spool 24 in take-up, the supporting plate 34 is a bent plate, its one end
It is hingedly fixed on the installing plate 35 of the club head of supporting plate cylinder 36, the other end in the raw, when supporting plate cylinder rod stretches out, is held in the palm
The middle part of plate 34 and installing plate 35 are in contact, and now low both sides are high among supporting plate 34, are easy to for accepting around spool to coiling
The installation of axle, when cylinder rod is withdrawn, the other end and take-up frame of supporting plate 34 are in contact, and the rear portion of supporting plate 34 is high, anterior low, are easy to
Pitch of the laps axle rolls out carry out subsequent processing automatically.
In use, take-up first is installed into spindle flange disk 23 around spool 24 and held out against among ring flange 25, cylinder is held out against
32 two sleeves of drive are held out against to be stretched out around spool, locking cylinder 38, is promoted two connecting rods 31 to be rotated around pitman pin 37, is driven skewback
B30, skewback B30 inclined-plane compress skewback A29 inclined-plane, reach locking state.
Metal wire rod 6 is extracted out from active paying out machine, by the guide roller of identical tension regulator cubicle, in fast pulley and activity
By on outgoing line guide wheel to admission machine 3 after some circles of after-combustion on wheel, on admission machine after cable guide pulley pitch of the laps to main shaft around
Enclose on axle, started by take-up after touch-screen one speed of setting, metal wire rod drives outgoing line guide wheel rotation, and sensor B15 will
Signal feeds back to PLC, and current linear velocity is drawn after PLC computings, and the speed compares with setting speed, during less than setting speed,
The motor speed of admission machine is accelerated, and during more than setting speed, the motor speed of admission machine slows down;After-combustion simultaneously is in fast pulley and pendulum
Metal wire rod on arm castor is wound to take-up on spool, and when velocity variations, swing arm castor can rise or fall,
Signal is fed back to PLC by sensors A 17, the payingoff speed of active paying out machine is adjusted after PLC computings by frequency converter, so as to realize
The identical tension of high-speed winding machine and the accuracy of meter length.
Claims (9)
1. the long accurate high-speed winding machine of a kind of identical tension, meter, it includes active paying out machine(1), admission machine(3), electrical control cubicles(4)
Composition;Active paying out machine(1)Driven by motor by metal wire rod(6)Release, electrical control cubicles(4)In PLC regulation motor rotating speed controls
Its payingoff speed is made, finally by admission machine(3)Take-up;It is characterized in that:In active paying out machine(1)And admission machine(3)Between set
Put identical tension regulator cubicle(2), metal wire rod(6)Into after identical tension regulator cubicle, successively by fast pulley(8), swing arm castor
(10)By outgoing line guide wheel(13)Outlet;Described swing arm castor(10)With swing arm(9)It is connected, swing arm(9)Connect tensioned
Cylinder(11);In described swing arm(9)Swing arm motion signal is sent to electrical control cubicles by upper setting detection means, detection means(4)
In.
2. the long accurate high-speed winding machine of identical tension according to claim 1, meter, it is characterised in that:Swing arm(9)One end connects
Connect swing arm castor(10), other end connection tension regulator arm rotating shaft A(12), tension regulator arm rotating shaft A(12)Afterbody installs code
Disk A(16)And sensors A(17).
3. the long accurate high-speed winding machine of identical tension according to claim 1 or 2, meter, it is characterised in that:Outgoing line guide wheel
(13)Cabinet frame is fixed on by rotating shaft B(19)On, rotating shaft B afterbodys installation code-disc B(14)With sensor B(15).
4. the long accurate high-speed winding machine of identical tension according to claim 1, meter, it is characterised in that:Described swing arm is lived
Driving wheel(10)It is made up of multi-disc.
5. the long accurate high-speed winding machine of identical tension according to claim 1, meter, it is characterised in that:Identical tension regulator cubicle
(2)Top is installed by inlet wire guide roller(7), in cabinet top top preformed hole so that metal wire rod passes through.
6. the long accurate high-speed winding machine of identical tension according to claim 1, meter, it is characterised in that:Admission machine(3)For
Install to be wound around spool(24), around spool(24)While it is embedded in spindle flange disk(23)Interior, the other end, which is embedded in, to be held out against
Shaft flange disk(25)It is interior;Main shaft(22)By take-up motor(21)Driving, main shaft(22)It is upper that test the speed code-disc and sensor are installed, test the speed
Code-disc and sensor are connected with electrical control cubicles;Lifting axe ring flange(25)Connect lifting axe(26), lifting axe(26)Pass through bearing
Installed in a sleeve(27)Interior, socket end covers installation mounting flange(33), mounting flange(33)Upper installation holds out against cylinder
(32), hold out against cylinder(32)Afterbody is fixed on take-up frame(20)On, sleeve(27)Pass through sliding sleeve(28)Installed in take-up frame
(20)On.
7. the long accurate high-speed winding machine of identical tension according to claim 6, meter, it is characterised in that:In sleeve afterbody pair
Claim installation skewback, in take-up frame(20)Two sliding blocks of upper installation and two skewbacks match, and sliding block is arranged on admission machine by guide rail sleeve
Frame(20)On.
8. the long accurate high-speed winding machine of identical tension according to claim 7, meter, it is characterised in that:In guide rail sleeve afterbody
Be hinged installation connecting plate, connecting plate other end installation locking cylinder(38), connecting plate intermediate supports bearing pin is fixed on take-up frame
(20)On.
9. the long accurate high-speed winding machine of identical tension according to claim 6, meter, it is characterised in that:Around spool(24)Just
Lower section sets supporting plate(34), the supporting plate(34)For a bent plate, its one end is hingedly fixed in supporting plate cylinder(36)The installation of club head
Plate(35)On, the other end is in the raw;When supporting plate cylinder rod stretches out, supporting plate(34)Middle part and installing plate(35)Connect
Touch, now supporting plate(34)Middle low both sides are high, for accepting the installation for being easy to opposing connection spool around spool;Supporting plate cylinder rod is withdrawn
When, supporting plate(34)The other end and take-up frame be in contact, supporting plate(34)Rear portion is high, anterior low, is easy to pitch of the laps axle to roll out automatically
Carry out subsequent processing.
Priority Applications (1)
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CN201720620597.9U CN207030626U (en) | 2017-05-31 | 2017-05-31 | The long accurate high-speed winding machine of a kind of identical tension, meter |
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CN201720620597.9U CN207030626U (en) | 2017-05-31 | 2017-05-31 | The long accurate high-speed winding machine of a kind of identical tension, meter |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108439062A (en) * | 2018-04-20 | 2018-08-24 | 无锡来诺斯科技有限公司 | A kind of high-efficiency diamond line line production system |
CN110004474A (en) * | 2019-05-22 | 2019-07-12 | 四川威纳尔特种电子材料有限公司 | A kind of continuously plating product line of ultra-thin metal wire |
CN110329848A (en) * | 2019-07-18 | 2019-10-15 | 深圳技术大学 | High accuracy optic fibre fixed length winding device |
CN110577111A (en) * | 2019-09-10 | 2019-12-17 | 江苏兴达钢帘线股份有限公司 | Automatic paying-off and rewinding equipment for large I-shaped wheel |
CN114684670A (en) * | 2022-06-01 | 2022-07-01 | 常州同维佳业新材料科技有限公司 | Tension control device for continuous winding of yarns |
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2017
- 2017-05-31 CN CN201720620597.9U patent/CN207030626U/en active Active
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108439062A (en) * | 2018-04-20 | 2018-08-24 | 无锡来诺斯科技有限公司 | A kind of high-efficiency diamond line line production system |
CN108439062B (en) * | 2018-04-20 | 2023-08-29 | 无锡来诺斯科技有限公司 | High-efficient diamond line production line system |
CN110004474A (en) * | 2019-05-22 | 2019-07-12 | 四川威纳尔特种电子材料有限公司 | A kind of continuously plating product line of ultra-thin metal wire |
CN110004474B (en) * | 2019-05-22 | 2024-04-26 | 四川威纳尔特种电子材料有限公司 | Continuous electroplating production line of superfine metal wire |
CN110329848A (en) * | 2019-07-18 | 2019-10-15 | 深圳技术大学 | High accuracy optic fibre fixed length winding device |
CN110577111A (en) * | 2019-09-10 | 2019-12-17 | 江苏兴达钢帘线股份有限公司 | Automatic paying-off and rewinding equipment for large I-shaped wheel |
CN114684670A (en) * | 2022-06-01 | 2022-07-01 | 常州同维佳业新材料科技有限公司 | Tension control device for continuous winding of yarns |
CN114684670B (en) * | 2022-06-01 | 2022-09-06 | 常州同维佳业新材料科技有限公司 | Tension control device for continuous winding of yarns |
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