CN207015766U - Tray changes device - Google Patents
Tray changes device Download PDFInfo
- Publication number
- CN207015766U CN207015766U CN201720534235.8U CN201720534235U CN207015766U CN 207015766 U CN207015766 U CN 207015766U CN 201720534235 U CN201720534235 U CN 201720534235U CN 207015766 U CN207015766 U CN 207015766U
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- China
- Prior art keywords
- platform
- tray
- control unit
- changes device
- angle
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
- B65G47/252—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them about an axis substantially perpendicular to the conveying direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G7/00—Devices for assisting manual moving or tilting heavy loads
- B65G7/02—Devices adapted to be interposed between loads and the ground or floor, e.g. crowbars with means for assisting conveyance of loads
- B65G7/08—Devices adapted to be interposed between loads and the ground or floor, e.g. crowbars with means for assisting conveyance of loads for tilting the loads
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forklifts And Lifting Vehicles (AREA)
- Feeding Of Workpieces (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
It the utility model is related to machining, and in particular to load transfer device.Technical result is increase operating characteristic.Tray, which changes device, to be included：Workbench, there are the first and second platforms being arranged on framework, can be rotated by 90 ° simultaneously along forward and reverse direction around common axis of rotation line by means of at least one hydraulic cylinder；Control unit, there is control panel, rotate and control suitable for platform；Sensor, control unit is connected to, is controlled suitable for platform angle position；Fixed mechanism, it is connected to control unit；Weight measurement module, is connected to control unit；Computer, it is connected to control unit and weight measurement module.When workbench is in initial position, the first platform is in horizontal plane and the second platform and the first platform are set at a generally normal anglely；First stage+module after workbench is rotated by 90 ° from initial position into ensuring that the first platform rotates to the first platform and change position relative to tray of the angle that the second platform positions more than 90 °.
Description
Technical field
The utility model relates generally to machining, and in particular to load transfer device, i.e. tray change device.
Background technology
It is known that the bulk goods (load) being packaged in bag or case is stacked on platform (also referred to as tray),
The platform can be engaged by fork truck, to move to another position from a position.In this case, it is possible to need goods
Another tray is transferred to from a tray, and if manually performed, then this transfer becomes the operation being time-consuming and expensive.
Various inverters (also referred to as steering gear or tipping bucket device) are had been introduced into, to allow the load placement of palletization
Onto the bottom plate of payload platform, so as to by along forward or inverse direction axial-rotation be orientated change from 90 ° to
180 ° of angle spacing.
Patent US4295776A (announcement on October 20th, 1981) provides portable inverter, for by goods from first
Tray is transferred to the second tray.Inverter include one the platform that is pivotably supported of three sides and for by the platform perpendicular
The vertical device rotated between position and reversed position.Platform side is aligned with each other at a right angle, and is rigidly connected to one another.The dress
Put equipped with the capping slidingly supported.The second tray that load transfers to thereon is placed on payload platform, its load
Receiving surface is resisted against on the top that goods stacks.Second tray is clamped by covering from top, and then three side platforms rotate 180 °,
So that the second tray is at bottom.
It is well known that by Premier Pallet Systems Limited (https://
Www.premierpalletinverter.co.uk/russian.htm) difference that tray is changed that is used for of manufacture overturns type
Number series, its general headquarters is in England.For example, the tray inverters of FS 1600 on design form with US4295776 patents phase one
Cause ground production.The model does not carry out any significant change from being developed so far before 30 years.Difference is structural strength and behaviour
Make simplicity.Another signal-FSDC tray inverters (https of the said firm's manufacture://
Www.premierpalletinverter.co.uk/fsdc.htm), with model before this on the contrary, three sides relative with covering are put down
Platform wall is also to move.Said apparatus can be equipped with protector.
The defects of above method, is that it is difficult to safeguard, reason be load tray to be transferred be located at goods stack top,
And the change of tray is performed at certain altitude, this highly produces certain limitation to load height and is degrading operation bar
Part.
In order to solve the defect, alternative model G95 tray inverter has been proposed in same company
(http://premierhandling.com/product/g95-pallet-inverter-small/), there are three sides to put down for it
Platform and movable capping, platform rotates 95 ° to ensure that load is moved towards capping after rotated and movement is covered, to release
Goods putting disk and swap.The defects of model, is that its maneuvering capability is limited during tray is changed.
Utility model content
The purpose of this utility model is to provide for palletization load to be transferred into another tray from a tray
Method and apparatus, its have extremely reliable performance, enhancing operating characteristic, great job security, extension function with
And the multifunctionality of enhancing.
The purpose is realized by the construction of tray change device, and it includes following combination：Workbench, institute
Stating workbench has the first platform and the second platform being arranged on framework, and first platform and the second platform can be by
In be connected at least one hydraulic cylinder of each platform around common axis of rotation line in upward direction with inverted orientation while revolve
Turn 90 °；Control unit, described control unit have control panel, rotate and control suitable for platform；Sensor, the sensor connect
It is connected to control unit and is controlled suitable for platform angle position；Detent mechanism, the detent mechanism are connected to control unit；Weight
Measurement module, the weight measurement module are connected to control unit；Computer, the computer are connected to control unit and weight
Measurement module.
When the workbench is in its initial position, first platform is in horizontal plane and described
Two platforms and first platform position at a generally normal anglely.First stage+module into workbench from the initial bit
Put ensures that first platform rotates to reversed position after being rotated by 90 °.
In reversed position, the angle that first platform positions relative to second platform is more than 90 °.
The angle is selected from 110 ° to 180 ° of scope, is preferably chosen from 120 ° to 160 ° of scope, the more preferably angle
Practically equal to 135 °.
First platform is suitable to receive the goods stacked on tray, and second platform is suitable to be rotated by 90 ° in tray
The tray that loads of rear support, the length of second platform is more than the length of first platform.
Preferably, described device is provided with the signal system for being connected to described control unit, and the signal system can
Produce optical signal and/or data-message.
Preferably, the fixed mechanism is attached to second platform and with second platform while moving, with
The load stacked on the tray that will be placed on first platform pushes second platform to.
Preferably, the tray, which changes device, can control the rotation of first platform and the second platform, to incite somebody to action
They are set to the initial position of the workbench in manual mode using control panel.
Preferably, the tray, which changes device, includes radio-frequency recognition system, and the radio-frequency recognition system is connected to calculating
Machine, the position for the load being placed on tracking on tray.
Preferably, when second platform reaches selected angle relative to the plane of the framework, the tray changes
The rotary speed of the workbench can be changed by becoming device.
Preferably, when second platform reaches 45 ° of selected angle, rotary speed reduces, and when selection angle
When degree is equal to 25 °, rotary speed is reduced to zero.
Preferably, it is provided with safety shield.
Preferably, the tray, which changes device, includes security system, and the security system is used to ensure personal security.
Preferably, described control unit be suitable to by make the workbench the first platform and the second platform around rotation
Axis is rotated by 90 ° and made simultaneously the tray that is placed on the first platform of the workbench and is inverted, and also send order with
Just predetermined rotary speed is changed when second platform reaches at least one selection anglec of rotation.
Preferably, described control unit is configured to produce order, to reduce rotation when reaching first choice angle
Rotary speed, and rotary speed is reduced to zero when reaching the second selected angle.
Preferably, the tray, which changes device, has the device allowed by load character record on the rfid labels, institute
State RFID label tag and be subsequently attached to tray to track the load stacked on tray.
Fixed mechanism can include rotatable platform, and the rotatable platform passes through the liquid on second platform
Cylinder pressure actuator is moved, to allow two elements to rotate simultaneously.
The control panel of device can be with manual override, manually to perform platform rotation, so that workbench returns to
Initial position.
Preferably, described device is provided with radio-frequency recognition system, and the radio-frequency recognition system is connected to computer, with
Track stacks the position of the load on tray.
It is reasonably to be further provided with safety shield for tray changes device.
The rotation of the second platform and fixation are performed preferably with two hydraulic cylinders.
The purpose also realizes that this method provides the operation that following order performs by implementation：
A) goods stacked on tray is placed into tray in the initial position that tray changes device and changes device
On workbench, the workbench has the first platform and the second platform of setting at right angles to each other；
B) goods stacked on tray is placed into the first of the workbench of tray change device in receiving positions
On platform；
C) by the order from control unit, excitation equivalence is carried out via the detent mechanism for being connected to the second platform；
D) it is same around rotation axis by the first platform and the second platform of workbench under the order from control unit
When be rotated by 90 °, and rotate the load on tray,
E) under the order from control unit, the first platform is made to be revolved from itself and the position that the second platform is set at a right angle
Go to tray and change position, in the tray changes position, the selected angle that the first platform is set relative to the second platform exceedes
90°；
F) tray changes；
G) under the order from control unit, the first platform is changed position from tray and rotate to workbench so
A kind of position, in the position, the first platform is set at a right angle relative to the second platform；
H) under the order from control unit, workbench is made to rotate to initial position；
I) under the order from control unit, load is made to be discharged from location condition；
J) weight measurement module is sent to by will be ordered via control unit from computer, palletization load is claimed
Weight, and handle the result obtained using weight measurement unit；
K) result by weight measurement cell processing is delivered to computer unit.
During platform rotates, angle position is kept to be under control.
Between rational scope is 110 ° to 180 °, between preferable scope is 120 ° to 160 °.Optimal scheme is to set
Angle is determined for 135 °.
Once control unit preferably should allow in device operation d) the second platform with respect to the horizontal plane (relative to frame
Plane residing for frame) at least one selection anglec of rotation is reached, just send the method that order selects before to utilize and change rotation
Speed.Further it is preferred that rotary speed is reduced when reaching first choice angle, will rotation when reaching the second selected angle
Rotary speed is reduced to zero.It can be 45 ° by first choice angle initialization, the second selected angle is set as 25 °.
Preferably, from а) it should be accompanied by operate caused by signal system to operation order i) and specify signal message.
Operation can be started simultaneously at c) and d).
It is reasonably to perform extra record on the rfid labels, the RFID label tag is attached to tray, is placed on tracking
The position of load on tray.
Brief description of the drawings
Below with reference to accompanying drawing, embodiment and further advantage of the present utility model are described by only example, wherein：
Fig. 1 is the perspective view of the primary architectural components of rigid frame.
Fig. 2 is the perspective view that workbench is in its initial position, and wherein Fig. 2 guide frame А shows in detail in fig. 2
Go out, Fig. 2 guide frame B is shown specifically in fig. 2b.
Fig. 3 be workbench be in its from initial position be rotated by 90 ° after position in perspective view, wherein Fig. 3
Guide frame C be shown specifically in figure 3 a, Fig. 3 guide frame D is shown specifically in figure 3b.
Fig. 4 is the perspective view that workbench is in tray change position, wherein the angle between the first and second platforms
For 135 °, Fig. 4 guide frame E is shown specifically in Figure 4 A.
Fig. 5 is the perspective view that workbench is positioned in alternative tray change position, wherein first and second is flat
Angle between platform is 180 °, and Fig. 5 guide frame E is shown specifically in fig. 5.
Fig. 6 is the perspective view that the second platform of 25 ° of rotation positions relative to horizontal plane, and wherein Fig. 6 guide frame E is scheming
It is shown specifically in 6A.
Fig. 7 is the perspective view that the second platform with respect to the horizontal plane rotates 45 °, and wherein Fig. 7 guide frame F is detailed in fig. 7
Show.
Fig. 8 is the perspective view of vertical position of second platform after tray exchange, and wherein Fig. 8 guide frame G is in Fig. 8 A
In be shown specifically, Fig. 8 guide frame H is shown specifically in the fig. 8b.
Fig. 9 is the schematic diagram for the structure function layout that tray changes device.
Figure 10 is the view of the control panel of control unit.
Embodiment
As shown in figure 1, device includes rigid structure 1, the rigid structure is arranged on weight sensor 2, weight sensing
Device is converted to electric signal particularly for the power being applied to thereon, and weight sensor is placed on workbench-plate 3 of specific arrangements
Place, the workbench-plate are arranged on the bottom plate 4 in room.
The bottom plate 4 in room is shown in figure just to the purpose of diagram, outside the function of removing its support means, and
Do not limit the scope of the utility model.
Rigid structure 1 includes main frame 5, and the main frame is made for rectangular frame, has sufficiently thick abutment wall, following
Structure and part are installed on the framework：First platform 6, the second platform 7, fixation (positioning) mechanism for being attached to the second platform 7
8th, air cushion 9, the second hydraulic cylinder 11 and for being attached to the first hydraulic cylinder 10 of the first platform 6 and being attached to the second platform 7
Three hydraulic cylinders 12.
Device can include more than one air cushion 9, and can also include balladeur train spring (not shown).
Main frame 5 has rectangular shape, has two relative а of transverse edge 5 (being labeled as a position) and more than institute
State two relative longitudinal edge 5b (being labeled as a position) of transverse edge certain length.
In order to provide the necessary strength and stiffness of rigid structure 1, the connection of some and some elements in its part
Strengthened by means of the rib of welding, pad, angle brace and other types of reinforcing element in portion.These elements do not show clearly
Go out, reason is that they are performed using standard technique means.
First platform 6 and the second platform 7 are represented that the rigid frame is pivotably mounted, for around axle by rigid frame
Line 13 is rotated, and the axis is longitudinally extended relative to the а of transverse edge 5 of main frame 5.First platform 6 and the second platform 7 relative to
Rotation axis 13 positions so that a transverse edge of the first platform 6 and a transverse edge face each other of the second platform 7,
And towards rotation axis 13, the transverse edge relative with them faces out.First platform 6 and the second platform 7 are by movably connecing
First composition workbench, the workbench are arranged on framework, existed for the platform around common axis of rotation line 13
It is rotated by 90 ° simultaneously in upward position and reversed position.
The matching size of the transverse edge of the а of transverse edge 7 of second platform 7 and the first platform 6 closes.Second platform 7 is indulged
Exceed the а certain lengths of transverse edge 7, and height phase of its length with stacking the load on tray (not shown) to edge 7b
Hold.
For the purpose of this utility model, the transverse edge of platform is the edge parallel with rotation axis 13.
First platform 6 is used to accommodate the load being placed on tray, and has rectangular shape, the size of the rectangular shape
With the size compatibility of tray.
Load is typically the container being fabricated from a flexible material, and can receive the load that weight is 400 to 2000kg, such as
Specific flexible container FIBC-Flexible Intermediate Bulk Container, also referred to as " sack (Big
Bag)”。
Rotation and fixation of the hydraulic cylinder actuating platform in required position.Hydraulic cylinder provides power from pumping plant (not shown).
Each hydraulic cylinder has body and bar.
The а of body 10 of first hydraulic cylinder 10 is connected to main frame 5 at the side of the first platform 6, first hydraulic cylinder 10
The в of bar 10 and the first platform 6 have can rotation connection.
The body of the hydraulic cylinder 12 of second hydraulic cylinder 11 and the 3rd is attached to main frame 5 at the side of the second platform 7, they
Bar and the second platform 7 there is movable connection.
In alternative form of device design, single hydraulic cylinder (not shown) can be directed to side crops industry and be used for taking
For the hydraulic cylinder 12 of second hydraulic cylinder 11 and the 3rd.
For example, the hydraulic cylinder manufactured with trade mark " UGUR " may be used as the hydraulic cylinder for described device.
The fixed mechanism 8 performed in the form of " pawl " has rotation (support) platform 14, and the rotation platform 14 passes through top
Hydraulic cylinder 15c is connected with upper base 16, and the upper base 16 is rigidly mounted at a longitudinal edge 7b of the second platform 7
On, to provide the possibility of rotation.Rotation platform 14 is attached to the second platform 7 for being moved while the element, and
Including supporting plate, the supporting plate is suitable to press the load of the palletization on the first platform 6 towards the second platform.Gu
Determine the plane residing for the upper base 16 of mechanism 8 to set at a right angle with the plane residing for the second platform 7.
The а of body 15 of upper hydraulic cylinder 15 is connected with the а of transverse bar 16 of upper base 16, and its bar 15b is pivotably connected
At support platform 14.All being pivotally connected is performed by means of being attached to the axial member (not shown) of bracket.
Fig. 2 gives the of the first platform 6 including rigidly connected receiving plate 6 с including the с of rigidly connected supporting plate 7
The optimal view of two platforms 7 and rotation platform 14 equipped with rigidly connected holding plate 14.
As shown in Figure 3, the second platform 7 is rigidly attached with the axle 13a in main frame 5, so as to around rotary shaft
Line 13 is rotated, and the first platform 6 is rigidly attached with the axle 13b in main frame 5, should to be rotated around rotation axis 13
Rotation axis is axle 13a and 13b common axis of rotation line.
When the platform shown in Fig. 2 is in its initial position, the first platform 6 is in horizontal plane, the second platform 7 and
One platform is at a right angle, and in perpendicular.Moreover, plane residing for upper base 16 and accommodating the flat of rotation platform 14
Face is parallel.When device is in original state, the first platform 6 and the second platform 7 represent L-shaped workbench.
Rigid structure 1 can be made up of shape, such as the х 3mm of 80 х 80, and the supporting plate of platform (receives the с of plate 6, branch
The с of the fagging 7 and с of holding plate 14) it can be made up of decorative metals sheet material, the decorative metals sheet material is inserted into by shape system
Into framework in.
The installation of specific practice form can have following overall dimension：Highly it is 2200mm, length 5250+
2800mm, gross weight are about 5000kg.
For the angle position of control platform, the device is equipped with proximity sensor, and each proximity sensor has measurement
Element and the element (hereinafter referred to as interactive elements) to be communicated with the measuring cell.
For the purpose of this utility model and preferably visualization, mark " а " are assigned to the measurement portion of proximity sensor
Part, mark " b " are assigned to interactive elements.
The rotation platform 14 of fixed mechanism 8 relatively by sensor 17 and 18 (Fig. 2A) controlled to its upper by the position of base portion 16
System.The а of measuring cell 17 and 18 а are rigidly mounted on upper base 16, and interactive elements 17b and 18b are arranged on rotation platform 14
On.
The rotation platform 14 and this position of upper base 16 that the control of sensor 17 is in parallel plane, to provide such as
Load clamping shown in Fig. 2.
Sensor 18 is used as angular position sensor, to ensure that platform when carrying out load clamping as shown in Figure 3
Angle between 14 and upper base 16 is equal to 90 °.
Installation shown in Fig. 2 and Fig. 2 B on one side of the device sensor 19 and 20 (such as on right side in terms of front,
It is exactly at the а sides of transverse edge 6 of the first platform 6 as shown in Figure 2) monitor position of first platform 6 relative to the second platform 7
Put.The а of measuring cell 19 and 20 а is arranged at the second platform 7, and interactive elements 19b and 20b are arranged on and the rigidity of the first platform 6
On the axle 13b of connection.
The input from sensor 19 is used for ensuring that the plane of the first platform 6 and the plane of the second platform 7 are at a right angle,
As shown in Figures 2 and 3.
The input from sensor 20 is pre- between the plane of the first platform 6 and the plane of the second platform 7 for ensuring
If the first platform 6 is placed in the position for providing easy access to tray exchange by angle.Specified angle can be selected from Fig. 4 shown in 135 ° and
The scope between 180 ° shown in Fig. 5.
Input from sensor 21,22 and 23 (Fig. 3, Fig. 3 А) is used to control the second platform 7 relative to horizontal plane
The position of (horizontal plane), and be placed at opposite side --- in left side in terms of front, that is, the transverse edge in main frame 5
5 а side.The а of measuring cell 21,22 а and 23 а are arranged on main frame 5, and interactive elements 21b, 22b and 23b are arranged on the а of axle 13
On.
The input from sensor 21 is used for ensuring when the second platform 7 is in the perpendicular as shown in Fig. 6 and Fig. 6 A
Its angle with respect to the horizontal plane is equal to 25 ° during centre position between horizontal plane.
The input from sensor 22 is used for controlling the vertical position of the second platform 7, as shown in Fig. 8 and Fig. 8 B.
The input from sensor 23 be used for ensuring when the second platform 7 as shown in figs. 7 and 7 a in perpendicular and
It is equal to 45 ° relative to horizontal angle of inclination during centre position between horizontal plane.
For example, cylindrical inductive pick-up is (by Schneider Electric (Telemecanique) OsiSense systems
Proximity sensor (inductive pick-up XS6M30-L61.6mm- brass-Sn15mm- under the brand XS630B1PAL2 made
12.48VDC- cable 2m)) it may be used as proximity sensor.Sensor is made up of metal (nickel-plated brass), and three twisted wires are a diameter of
30mm, response distance are 15mm, power supply 12-48VDC, the PNP discrete outputs with normally opened contact, including for buried wirring
2 meters of built-in cables.
Sensor is triggered by interactive elements be present in effective coverage (specified angle region), that is, in such as figure schematically
Shown in ground, when interactive elements are substantially oppositely arranged with measuring cell, such as if Fig. 8 B are for having the а of measuring cell 22 and friendship
Shown in mutual element 22b sensor 22.
Device is also equipped with sensor 24 (Fig. 1), and it is used to control front area, is separated by a certain distance with rigid structure 1,
Along the line parallel with the а of transverse edge 5 of framework 5, and with load is received on tray (hereinafter --- fork truck)
The region of transport establishment intersects.
Photoelectric sensor, such as Schneider XUK1ARCNL2H60, may be used as sensor 24.
Photoelectric sensor with deflector includes receiver and transmission in identical casings (cylinder or rectangle)
Device.The light beam (such as infrared or laser beam) of transmitter transmitting is reflected by reflector, and by connecing in sensor body
Device is received to receive.The light beam between object breaks optical sensor and reflector is measured, causes the change of sensor output signal function
Change.
Fig. 9 shows that tray changes the general view of the structure-function layout of device.
The hydraulic system 25 of device is electrically connected to the control unit 26 of pre-programmed, and the control unit receives and comes from sensor 17
To 24 signal, control panel 27, signal system 28, security system 29, Weighing module 30 and the computer 31 with printer
It is connected to the control unit.
Remove outside its main operating components, hydraulic system 25 include hydraulic cylinder 10,11,12 and 15 (as shown in Figure 1) with
And electrically driven (operated) motor (not shown), the motor are connected with oil pump (not shown), oil is delivered to the He of hydraulic cylinder 11 by an oil pump
12, oil is delivered to hydraulic cylinder 10 and 15 by the second oil pump.
Weighing module 30 is characterised by function of weighing, for being up to 2 tons of load, including weight sensor 2 and weight
Measuring unit.
The operating principle of Weighing module 30 is between the elastic mechanical power of weight and sensor based on the load weighed
Balance, the power is electric signal by weight measurement cell translation, carries out digital processing, carries out the calculating of load weight, and number
According to being delivered to computer 31.For example, the deformeter manufactured under brand TUNAYLAR may be used as weight sensor 2.
Control panel 27 shown in Figure 10 includes：
HIS1- device power switches；
HIS2- devices electrical emergency switchs, and opens suitable for shutting down device in present position；
OP1- information boards (indicator)；
F1- hydraulic cylinder select buttons；
For platform to be set to the button of initial position, wherein：
F2- is used to adjust the operation Fluid pressure in hydraulic cylinder so that the sheet for the hydraulic cylinder that bar selects from use " F1 " button
The button that body removes；
F3- is used to adjust the operation Fluid pressure in hydraulic cylinder so that bar moves into the hydraulic cylinder that use " F1 " button selects
The button of body；
F4- manual override buttons, to allow to touch F1, F2 and F3 button.
Indicator：
L1 red indicators-device operation；
L2 yellow indicators-forklift operator；
L3 green indicators-tray exchanges；
Ok- indicators-hydraulic cylinder is in condition of work；
Esc- indicators-failure is detected in hydraulic cylinder；
Start button：
HS1-for making the second platform 7 move to the start button of horizontal level from vertical position；
HS2-being used for makes the first platform 6 change position from tray moves to the start button of vertical position.
Device is controlled by operator, it is therefore desirable to the electro-optical protection part that installation is completely fixed.
Device, to provide security function (Fig. 9), symbolically represents have equipped with fixed protector by position 32
For operator's entry/exit the а of opening 32 and for transport establishment pass through with by load be received in tray (hereinafter --- fork
Car) on opening 32b.
Signal system 28 is characterised by allowing the function of sending optical signal and/or data-signal, and is used for ensuring people
Member's warning and safety.
Except outside the data-message and optical indicator (L1, L2, L3, Ok and Esc) that are placed at control panel 27, letter
Number system 28 includes the signal lamp being arranged on protector 32, and two signal lamps (red and green) are arranged in for operator
At the а of opening 32 of entry/exit each side (height apart from bottom plate is 1900mm), the 3rd signal lamp (yellow) is for pitching
(not shown) on safety shield 32 is arranged at the side for the opening 32b that car passes through.
For ensure operation device operator safe security system 29 by it at 300-1800mm height
The sensor being positioned on every side for the а of opening 32 of operator's entry/exit ensures the protection of operator.Security system 29
Sensor can for example be arranged to one group of " Pilz " binary channels infrared protection sensor, with the motion of detection object and/or people.
If when device operates something or someone pass through sensor effective coverage, then the device will shut down, and
Message " inadequately into the operating area of device " is shown on information board.
Device operates in the following manner.
Start button HIS1 on control panel 27 is terminated on weekdays by allowing supply of electric power and device for opening
When and/or need to cut off described device when being checked.
Manual override can be carried out in each operational phase.
Device control is switched to manual mode by operator by pressing F4 buttons.
In manual mode, operator by one after the other press F1 buttons and hydraulic cylinder 11 to 12 or 15 or 10 in
Selected.Moreover, the message of hydraulic cylinder is shown on the information board 27 of control panel selected by representing.
According to the current location of selected platform, by pressing F1 the or F2 buttons on control panel 27, operator is by platform
7th, 14 and 6 it is set to its initial position.
In its initial position, platform 6 and 7 and the mechanism 8 with platform 14 are in the position shown in Fig. 2.At it
In initial position, the bar of hydraulic cylinder 11 and 12 is in fully extended position, and the second platform 7 is maintained at into vertical position
In, the bar of hydraulic cylinder 10 and 15 is in fully retracted position.First platform 6 is arranged in horizontal level, and governor motion 8 is to ensure
Base portion 16 and holding platform 14 are in identical plane.
After workbench is set into initial position, as shown in Fig. 2 operator presses F4 buttons, device is cut
Change to automatic operation mode.Device operates in automatic mode now.Signal from sensor 17 reaches control unit 26, is believing
Message " completion " is shown on breath plate.Open the opening of the amber light indicator (L2) and safety shield 32 on control panel 27
The amber lamp of signal system 28 on 32b side.
Fork truck is placed the sack stacked on tray on the platform, and separating device operates close to the first platform 6
Region.When fork truck is in the effective coverage of sensor 24 (effective coverage), on the opening 32b of safety shield 32 side
The amber lamp of signal system 28 is operated with flash pattern, and is had been moved off the region in fork truck and come from sensor 24
Signal interruption after be switched to continuous operation mode.
Afterwards, operator is sent by pressing start button HS1 to control unit 26 and ordered, so that the second platform 7 is from perpendicular
Straight position moves to horizontal level.Moreover, control unit 26 sends control signal to signal system 28, to open control panel 27
On red indicator L1 and be open 32 а side on safety shield 32 on signal system 28 red eye.
Control unit 26 sends control signal to hydraulic system 25, to supply oil to hydraulic cylinder 11,12 and 15.
Second platform 7 starts to move to horizontal level from vertical position, that is, causes the goods being placed on the first platform 6
Load rotation on disk.The bar of hydraulic cylinder 15 extends from the body, and keeps platform 14 to move to its plane and upper base 16
Plane between angle be equal to 90 ° of position, that is, fixed mechanism 8 catches sack as " pawl " and positions sack,
Message " sack is locked " is shown on information board afterwards.
When the second platform 7 moves to horizontal level from vertical position, show that message " moves to horizontal position on information board
Put ".
Device is characterised by such function, that is, when the second platform 7 relative to main frame (or relative to level
Line) rotary speed of workbench rotation can be changed when reaching the angle of selection.
When platform 7 moves in the position of the position relative with the а of fixed part 23 (Fig. 7 A) with 45 ° in moving part 23b
The first specified angle rotation (as shown in Figure 7) when, trigger sensor 23.Moreover, the signal from sensor reaches control list
At member 26, signal then is sent to hydraulic system 25, to reduce the decrease speed of platform 7, so that it is guaranteed that safety and preventing load
Suddenly fall on the top of support meanss.First and second specified angles experimentally select, and can be different slightly
In the value of selection.Using the typical method for hydraulic system operation come governing speed.
When in the position that interactive elements 21b and the а of measuring cell 21 are oppositely arranged the second platform 7 as shown in Figure 6 relative to
When horizontal plane reaches 25 ° of the second specified angle, trigger sensor 21, and signal is sent to control unit 26, to produce
Control signal, so as to close hydraulic cylinder 11 and 12.Second platform 7 will be kept before horizontal level as shown in Figure 3 is reached at it
Inertial rotation.
When hydraulic cylinder 11 and 12 is closed, the second platform 7 continues inertia motion, and is fixed in arrival on main frame 5
Air cushion 9 when smoothly stop, as shown in Figure 3.
When the second platform stops in its horizontal level, air cushion 9 is used for reducing the shock loading to structural detail.
When platform 7 rotates, platform 6 is fixed at a right angle relative to platform 7, and reason is that the position keeps hydraulic cylinder 10 to close
Close.The sensor 19 that signal is sent to control panel 26 controls the position.
Control unit 26 is programmed to send signal when hydraulic cylinder 11 and 12 is closed to open hydraulic cylinder 10, so that the
One platform 6 rotates to tray and changes position.
Message " opening enters sack tray " is shown on information board.
When the first platform 6 is in place for the specified angle motion that tray exchanges, trigger sensor 20.
The specified angle position is chosen to ensure the convenience that tray exchanges.
In tray changes position, the first platform is orientated relative to the second platform with the specified angle more than 90 °.Specify angle
Degree can be selected from the scope between 110 ° and 180 °, the scope being preferably chosen between 120 ° and 160 °.
For example, as shown in figure 4, tray changes plane and the second platform that desired position is chosen to ensure the first platform 6
Angle between 7 plane is substantially equal to 135 °.Moreover, as shown in Fig. 4 А, measuring cell 20a is arranged on interactive elements 20b's
In region, and signal is sent to control unit 26, for producing the control signal for signal system 28, so as to open
Green light indicator (L3) on control panel 27 and the signal system 28 on the protection protector 32 on the а of opening 32 side
Greensignal light.
Message " tray change " is shown on information board.Afterwards, the operator of device changes tray (for example, by wooden goods
Disk is replaced by plastic pallet).Once operator is had passed over by the region of the sensor control of security system 29, safety shield
The greensignal light of signal system 28 on 32 is just operated from the а of opening 32 side with flash pattern.
In the case where completing tray and changing, operator presses the HS2 buttons on control panel 27, is sent out to control unit 26
Lose one's life order, to produce control signal, so as to open hydraulic cylinder 10 and make the first platform 6 from tray change position move to it is perpendicular
Straight position.
Message " sack tray/platform, which enters, closes " is shown on information board.
Hydraulic cylinder 10 activates the first platform 6, so that it changes position from tray moves to vertical position.Moreover, control is single
Member 26 sends control signal to signal system 28, to open the red indicator L1 on control panel 27 and 32 а that are open side
On safety shield 32 on signal system 28 red eye.
Once the first platform 6 moves to vertical position, sensor 19 just sends signal to control unit 26, and the signal produces
Control signal, it is flat to start second to stop the rotation of the first platform 6 and open hydraulic cylinder 11 and 12 so as to close hydraulic cylinder 10
Rotation of the platform 7 from horizontal level to vertical position, while keep between the plane of the first platform 6 and the plane of the second platform 7
Angle is equal to 90 ° (i.e. when hydraulic cylinder 10 is closed).
Message " rotating to vertical position " is shown on information board.When the second platform 7 reaches perfect vertical position (namely
Angle between the plane and horizontal plane of second platform is equal to 90 ° of position) when, the signal from sensor 22 is delivered to control
Unit 26 processed, the control unit send signal to close hydraulic cylinder 11 and 12 and open hydraulic cylinder 15.When hydraulic cylinder 15 is opened,
Fixed mechanism 8 moves to initial position, and in the initial position, platform 14 does not fix sack (Fig. 2), and on information board
Show message " fixed mechanism opening ".
Once sensor 17 is triggered and the signal from the sensor reaches control unit 26, then just produces and is used for
The control signal of signal system 28, with the peace opened the amber light indicator (L2) on control panel 27 and be open on 32b side
The amber lamp of signal system 28 on full protection part 32.Display information " completion " on information board.Therefore, tray is completed
Change circulation.
In the case where completing tray and exchanging, operator selects to apply in a computer to carry out load " weighing ".Come from
The signal of computer 31 is sent to control unit 26, and the control unit produces control signal to open weight measurement module 30.
The data collected during weighing are sent to computer 31 using preassembled clearance software from weight measurement module 30.
Once end is weighed, label (weight；Description of Goods；Bar code etc.) just print and be attached to sack.
The radio-frequency recognition system for object (load i.e. on tray) indicated by position 33 may be coupled to computer.
Radio-frequency recognition system 33 includes inquiry/reading device with antenna, and (challenger/reading device or in other words " is read
Read device ") and RFID label tag (chip) comprising data.Reader antenna launches radio signal, and the radio signal is by RFID
Label antenna captures, and is sent to built-in microcircuit (chip) in an rfid tag.Using the energy, positioned at reader
RFID label tag in radio field carries out radio with it and exchanged, for self-identifying and data exchange.Reader send from
The information that RFID tag arrives, is handled and is managed with control computer.
Radio-frequency recognition system 33 can be built in static inquiry/reading device RFU63x《Challenger (write/read unit)》
On the base portion of (being manufactured by the SICK AG of Germany).The purpose of the inquiry/reading device is the motion for detecting label.
Reader is directly connected to computer 31, and two of which is located at the both sides with the platform of platform 6
In the region being separated by a certain distance.
Weighing results and other data are sent to radio-frequency recognition system 33 by computer 31, are attached to recording them on
In the RFID label tag (chip) of tray.
Radio-frequency recognition system 33 is suitable to the position of tracking goods (stacking the load on tray), and it loads and prepared transport
Document.
In order to track the position of goods, fork truck is equipped with sensor (wi-fi), calculating of the sensor collection from device
The data of machine 31, and the presence of detection band label of goods, it is testing result signal (light and/or sound for decision afterwards
Sound), the decision is made with reference to further goods route.
The systematic difference allows to carry out goods electronics tracking in warehouse.It is loaded into goods on device and tray is handed over
After alternatively, the information about specific product is sent to computer via chip, and to fill in electronic packaging list form, its copy is attached
It is connected to goods；Goods is equipped with all required labels afterwards, including relevant goods is loaded into the necessary information on vehicle.
Therefore, carried out into the data on the label of all goods in warehouse before goods leaves warehouse by chip
Reason, this ensures effective control of goods, and can obtain the weight, volume and the precise information of position of specific goods, owns
Its route, track inventory balance in real-time mode, to ensure production efficiency and stock control and to melt for the optimal of goods
Logical and flowing logistics management.
Claims (16)
1. a kind of tray changes device, it includes：
A) workbench, the workbench have the first platform and the second platform being arranged on framework, first platform
Can be by means of being connected at least one hydraulic cylinder of each platform around common axis of rotation line edge forward direction side with the second platform
It is rotated by 90 ° simultaneously to inverse direction；
B) control unit, described control unit have control panel, rotate and control suitable for platform；
C) sensor, the sensor are connected to control unit, are controlled suitable for platform angle position；
D) fixed mechanism, the fixed mechanism are connected to control unit；
E) weight measurement module, the weight measurement module are connected to control unit；
F) computer, the computer are connected to control unit and weight measurement module；
Characterized in that, when the workbench is in its initial position, first platform is in horizontal plane simultaneously
And second platform and first platform are set at a generally normal anglely；
First stage+module ensures the first platform rotation into after being rotated by 90 ° in workbench from the initial position
Change position to tray；
Wherein in tray changes position, the angle that first platform positions relative to second platform is more than 90 °.
2. tray according to claim 1 changes device, it is characterised in that the angle of setting is selected from 110 ° to 180 °
Scope.
3. tray according to claim 1 changes device, it is characterised in that the angle of setting is selected from 120 ° to 160 °
Scope.
4. tray according to claim 1 changes device, it is characterised in that the angle of setting practically equals to
135°。
5. tray according to claim 1 changes device, it is characterised in that the length of second platform is more than described the
The length of one platform.
6. tray according to claim 1 changes device, it is characterised in that the tray, which changes device, to be included being connected to institute
The signal system of control unit is stated, the signal system can produce optical signal and/or data-message.
7. tray according to claim 1 changes device, it is characterised in that it is flat that the fixed mechanism is attached to described second
Platform and moved simultaneously with second platform, the load stacked on the tray that will be placed on first platform pushes institute to
State the second platform.
8. tray according to claim 1 changes device, it is characterised in that the tray change device can control described
The rotation of first platform and the second platform, so as to which they are set into the workbench using control panel in manual mode
Initial position.
9. tray according to claim 1 changes device, it is characterised in that the tray, which changes device, includes radio frequency identification
System, the radio-frequency recognition system are connected to computer, the position for the load being placed on tracking on tray.
10. tray according to claim 1 changes device, it is characterised in that when second platform is relative to the frame
When the plane of frame reaches selected angle, the tray, which changes device, can change the rotary speed of the workbench.
11. tray according to claim 10 changes device, it is characterised in that when second platform reaches 45 ° of choosing
When selecting angle, rotary speed reduces, and when selected angle is equal to 25 °, rotary speed is reduced to zero.
12. tray according to claim 1 changes device, it is characterised in that is provided with safety shield.
13. tray according to claim 1 changes device, it is characterised in that the tray, which changes device, includes safety system
System, the security system are used to ensure personal security.
14. tray according to claim 1 changes device, it is characterised in that described control unit is suitable to described by making
The first platform and the second platform of workbench are rotated by 90 ° and make to be placed on the first of the workbench simultaneously around rotation axis
Tray on platform is inverted, and also sends a command to change when second platform reaches at least one selection anglec of rotation
Become predetermined rotary speed.
15. tray according to claim 14 changes device, it is characterised in that described control unit is configured to produce life
Order, to reduce rotary speed when reaching first choice angle, and drops rotary speed when reaching the second selected angle
Low is zero.
16. tray according to claim 1 changes device, it is characterised in that the tray change device have allow by
The device of load character record on the rfid labels, the RFID label tag are subsequently attached to tray and stacked with tracking on tray
Load.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| RU2016118270 | 2016-05-11 | ||
| RU2016118270A RU2634737C1 (en) | 2016-05-11 | 2016-05-11 | Method for pan replacement and device for its implementation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207015766U true CN207015766U (en) | 2018-02-16 |
Family
ID=59069223
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720534235.8U Expired - Fee Related CN207015766U (en) | 2016-05-11 | 2017-05-11 | Tray changes device |
Country Status (4)
| Country | Link |
|---|---|
| CN (1) | CN207015766U (en) |
| DE (1) | DE202017102571U1 (en) |
| RU (1) | RU2634737C1 (en) |
| TR (1) | TR201706903U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117509421A (en) * | 2024-01-05 | 2024-02-06 | 江苏锦之浩光电科技有限公司 | Lifting device for installation of lighting engineering |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107512473A (en) * | 2017-07-31 | 2017-12-26 | 成都和谐生物科技有限公司 | A kind of novel fodder packaging bag |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4295776A (en) * | 1978-09-25 | 1981-10-20 | Alan Payne | Portable inverter for transferring bulk goods between pallets |
| ATE25650T1 (en) * | 1983-07-06 | 1987-03-15 | Tabac Fab Reunies Sa | DEVICE FOR PLACING PALLETS ON A LOADING STATION. |
| SU1221127A1 (en) * | 1984-06-28 | 1986-03-30 | Всесоюзный Научно-Исследовательский И Проектный Институт Промышленности Асбестоцементных Изделий | Device for destacking articles |
| SU1588654A1 (en) * | 1988-01-13 | 1990-08-30 | В. А. Шмеркин | Arrangement for tilting articles placed on pallets |
| DE4417806C2 (en) * | 1994-05-20 | 2000-06-21 | Roland Man Druckmasch | Method and device for automatically providing a stack of sheets for a printing press |
-
2016
- 2016-05-11 RU RU2016118270A patent/RU2634737C1/en not_active IP Right Cessation
-
2017
- 2017-05-02 DE DE202017102571.3U patent/DE202017102571U1/en not_active Expired - Lifetime
- 2017-05-10 TR TR2017/06903U patent/TR201706903U/en unknown
- 2017-05-11 CN CN201720534235.8U patent/CN207015766U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117509421A (en) * | 2024-01-05 | 2024-02-06 | 江苏锦之浩光电科技有限公司 | Lifting device for installation of lighting engineering |
| CN117509421B (en) * | 2024-01-05 | 2024-04-26 | 江苏锦之浩光电科技有限公司 | Lifting device for installation of lighting engineering |
Also Published As
| Publication number | Publication date |
|---|---|
| TR201706903U (en) | 2017-11-21 |
| RU2634737C1 (en) | 2017-11-03 |
| DE202017102571U1 (en) | 2017-05-24 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
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| CF01 | Termination of patent right due to non-payment of annual fee |