CN207013915U - A kind of high-flatness thin plate splicing welding workstation - Google Patents

Abstract

The utility model discloses a kind of high-flatness thin plate splicing welding workstation, and splice joint is carried out for ship thin plate；Welding machine is fixed in frame, first leveling fixing device and the second leveling fixing device are connected with frame, first thin plate is fixed in the first leveling fixing device by the first leveling fixing device, second thin plate moves in the second leveling fixing device and towards the first thin plate, makes the second thin plate and the first sheet contacts and aligns；Welding machine carries out splice joint to the seam between the first thin plate and the second thin plate.The advantages of the utility model and beneficial effect are：The flatness of the seam crossing of the first thin plate and the second thin plate is ensure that, and then improves splice joint quality；The work such as the flatness processing after splice joint are also eliminated simultaneously, are improved the whole efficiency of splice joint work, are reduced splice joint cost and splice joint cycle；Solve the unmanageable problem of thin plate splice joint deformation, greatly improve thin plate splice joint production overall efficiency.

Description

A kind of high-flatness thin plate splicing welding workstation

Technical field

Splice joint field is the utility model is related to, more particularly to a kind of high-flatness thin plate splicing welding workstation.

Background technology

During shipbuilding, thin plate splice joint is conventional metal working process, but produces work according to conventional Skill carries out splice joint to thin plate, when especially carrying out splice joint to the thin plate of thinner thickness, thin plate after the completion of splice joint Splice joint at often deform it is larger, it is therefore desirable to handle thin plate splice joint deformation position using multiple means, and then very The splice joint cycle is easily caused to be grown, situations such as cost is high, inefficient operation, and thin plate splice joint quality is bad.

Utility model content

In order to solve the above problems, the utility model provides a kind of high-flatness thin plate splicing welding workstation.This technology First thin plate and the second thin plate are placed in same water by scheme by using the first leveling fixing device and the second leveling fixing device In plane, and situations such as the seam crossing for avoiding the first thin plate and the second thin plate is bent, therefore it ensure that the first thin plate With the flatness of the seam crossing of the second thin plate, and then ensure and improve splice joint quality；Also eliminate splice joint simultaneously The work such as flatness processing afterwards, the whole efficiency of splice joint work is improved, reduce splice joint cost and jigsaw weldering Connect the cycle；Thoroughly solve the unmanageable problem of thin plate splice joint deformation, it is comprehensive greatly to improve the production of thin plate splice joint Close efficiency.

A kind of high-flatness thin plate splicing welding workstation in the utility model, jigsaw weldering is carried out for ship thin plate Connect, including welding machine, frame, the first leveling fixing device and the second leveling fixing device；The welding machine is fixed in the frame, The first leveling fixing device and the second leveling fixing device are connected with the frame, and described first flattens fixing device by the One thin plate is fixed in the first leveling fixing device, and the second thin plate is in the described second leveling fixing device and towards institute The movement of the first thin plate is stated, makes second thin plate and first sheet contacts and aligns, described second flattens fixing device again Second thin plate is fixed；The welding machine is located at the top of first thin plate and the second thin plate, to first thin plate and Seam between second thin plate carries out splice joint.

In such scheme, the welding machine includes welding gun and wire feeder, and the welding gun is movably coupled in the frame, The wire feeder is fixed in the frame and exports welding wire to the welding gun；

The frame includes base station, the first support frame and the second support frame, first support frame and the second support frame point The both sides of the base station are not connected to, and the first leveling fixing device and the second leveling fixing device are located at described first respectively Between support frame and the second support frame, and the top with the base station is connected respectively；

One end of first thin plate is through first support frame and is fixed in the first leveling fixing device, institute One end of the second thin plate is stated through second support frame and is fixed in the second leveling fixing device；

The welding gun is movably coupled on second support frame, and the wire feeder is fixed on second support frame On, the height of first support frame is less than the height of the second support frame.

In such scheme, the first leveling fixing device includes the first leveling portion, the second leveling fixing device bag Include the second leveling portion；First thin plate is placed on the top in the first leveling portion and moved towards the second leveling portion, The second leveling portion is spacing to first thin plate progress, and second thin plate is placed on the top in the second leveling portion simultaneously Moved towards first thin plate, first thin plate and the second thin plate is contacted with each other and is alignd.

In such scheme, the first leveling fixing device also includes the first fixed part, the second leveling fixing device Also include the second fixed part；First thin plate is fixed in the first leveling portion by first fixed part using pressure, Second thin plate is fixed in the second leveling portion by second fixed part using pressure.

In such scheme, the first leveling portion includes the first adjustment block and the first electromagnet, first adjustment block and First electromagnet is located at the lower section of first thin plate respectively；First adjustment block is movably coupled in the frame, First electromagnet is fixed in the frame；

The upper surface of first adjustment block contacts with the lower surface of first thin plate, described first thin for supporting Plate；First thin plate is attracted in first adjustment block by first electromagnet by magnetic force, and the first thin plate is firmly adsorbed Flatten the first thin plate on the upper surface of first adjustment block.

In such scheme, first adjustment block and the first electromagnet have several respectively, first electromagnet Both ends are respectively fixed with the first adjustment block.

In such scheme, the second leveling portion includes the second adjustment block and the second electromagnet, second adjustment block and Second electromagnet is located at the lower section of second thin plate respectively；Second adjustment block is movably coupled in the frame, Second electromagnet is fixed in the frame；

The upper surface of second adjustment block contacts with the lower surface of second thin plate, described second thin for supporting Plate；Second thin plate is attracted in second adjustment block by second electromagnet by magnetic force, and the second thin plate is firmly adsorbed Flatten the second thin plate on the upper surface of the reference block.

In such scheme, second adjustment block and the second electromagnet have several respectively, second electromagnet Both ends are respectively fixed with the second adjustment block.

In such scheme, first fixed part includes the first hydraulic pressure frame, and second fixed part includes the second liquid Pressure pressure frame；The first hydraulic pressure frame is located at the top of first thin plate, the hydraulic pressure pin of the first hydraulic pressure frame It can be moved towards first thin plate, first thin plate is fixed in the first leveling portion；Second hydraulic pressure Frame is located at the top of second thin plate, and the hydraulic pressure pin of the second hydraulic pressure frame can be moved towards second thin plate, made Second thin plate is fixed in the second leveling portion.

In such scheme, the high-flatness thin plate splicing welding workstation also includes pad, and the pad is positioned at described Below first thin plate and the second thin plate and the top of the base station is fixed on, the first leveling fixing device and the second leveling are solid Determine the both sides that device is arranged symmetrically in the pad；The axial direction of the pad is axially consistent with the seam, the welding machine Welding gun is directed at the pad.

The advantages of the utility model and beneficial effect are：The utility model provides a kind of high-flatness thin plate splicing welding Work station, ensure that the flatness of the seam crossing of the first thin plate and the second thin plate, and then ensures and improve splice joint quality； The work such as the flatness processing after splice joint are also eliminated simultaneously, are improved the whole efficiency of splice joint work, are reduced Splice joint cost and splice joint cycle；Thoroughly solve the unmanageable problem of thin plate splice joint deformation, greatly carry High thin plate splice joint produces overall efficiency.

Brief description of the drawings

, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, drawings in the following description are only It is some embodiments of the utility model, for those of ordinary skill in the art, before creative labor is not paid Put, other accompanying drawings can also be obtained according to these accompanying drawings.

Fig. 1 is a kind of structural representation of high-flatness thin plate splicing welding workstation of the utility model；

Fig. 2 is a kind of side elevational cross-section schematic diagram of high-flatness thin plate splicing welding workstation of the utility model.

In figure：1st, welding machine 2, frame 3, first flatten fixing device 4, second and flatten fixing device

5th, the first thin plate 6, the second thin plate 7, pad 11, welding gun

12nd, wire feeder 21, base station 22, the first support frame 23, the second support frame

31st, the first leveling portion 32, the first fixed part 311, the first adjustment block

312nd, the first electromagnet 321, the first hydraulic pressure frame 41, the second leveling portion

42nd, the second fixed part 411, the second adjustment block 412, the second electromagnet

421st, the second hydraulic pressure frame A, frame block the perspective partial in the first leveling fixing device region.

Embodiment

With reference to the accompanying drawings and examples, specific embodiment of the present utility model is further described.Implement below Example is only used for clearly illustrating the technical solution of the utility model, and can not limit protection model of the present utility model with this Enclose.

As depicted in figs. 1 and 2, the utility model is a kind of high-flatness thin plate splicing welding workstation, thin for ship Plate carries out splice joint, including welding machine 1, frame 2, first leveling fixing device 3 and second flatten fixing device 4；Welding machine 1 is fixed In frame 2, the first leveling fixing device 3 and second flattens fixing device 4 and is connected with frame 2, and the first leveling fixing device 3 will First thin plate 5 is fixed in the first leveling fixing device 3, and the second thin plate 6 is in the second leveling fixing device 4 simultaneously towards first Thin plate 5 moves, and the second thin plate 6 is contacted and is alignd with the first thin plate 5, and the second leveling fixing device 4 again consolidates the second thin plate 6 It is fixed；Welding machine 1 is located at the top of the first thin plate 5 and the second thin plate 6, and the seam between the first thin plate 5 and the second thin plate 6 is spelled Plate weld.

The operation principle of above-mentioned technical proposal is：

First thin plate 5 is placed in the first leveling fixing device 3, and the first thin plate 5 is filled towards the second leveling is fixed 4 movements are put, it is spacing that the leveling fixing device 4 of operation second makes it carry out the first thin plate 5；After the completion of the fixed dress of the leveling of operation first Putting 3 will flatten to the first thin plate 5；

Second thin plate 6 is placed in the second leveling fixing device 4, and the second thin plate 6 is moved towards the first thin plate 5, Wherein, because the first leveling fixing device 3 and second flattens fixing device 4, the second thin plate 6 will be parallel to each other with the first thin plate 5 And in same level；The side of second thin plate 6 after the contacts side surfaces of the first thin plate 5 with that will form seam；Operation second Leveling fixing device 4 flattens to the second thin plate 6；

The leveling of operation first fixing device 3 and second flattens fixing device 4 and fixes the first thin plate and second thin respectively again Plate；Operate welding machine 1 and splice joint is carried out to the seam, be integrated the first thin plate 5 and the splice joint of the second thin plate 6；

It follows that the first thin plate 5 and the second thin plate 6 are placed in same level by the technical program, and avoid Situations such as seam crossing of first thin plate 5 and the second thin plate 6 is bent, therefore ensure that connecing for the first thin plate 5 and the second thin plate 6 Flatness at seam, and then ensure that splice joint quality；The work such as the flatness processing after splice joint are also eliminated simultaneously, Improve the whole efficiency of splice joint work.

Preferably, welding machine 1 includes welding gun 11 and wire feeder 12, and welding gun 11 is movably coupled in frame 2, wire feeder 12 It is fixed in frame 2 and exports welding wire to welding gun 11；

Frame 2 includes base station 21, the first support frame 22 and the second support frame 23, the first support frame 22 and the second support frame 23 The both sides of base station 21 are connected to, the first leveling fixing device 3 and second flattens fixing device 4 and is located at the first support frame respectively 22 and second between support frame 23, and the top with base station 21 is connected respectively；

One end of first thin plate 5 is through the first support frame 22 and is fixed in the first leveling fixing device 3, the second thin plate 6 One end through the second support frame 23 and being fixed in the second leveling fixing device 4；

Welding gun 11 is movably coupled on the second support frame 23, and wire feeder 12 is fixed on the second support frame 23, and first The height of support frame 22 is less than the height of the second support frame 23；

Wherein, in splice joint seam, welding gun 11 can move welding gun 11 along the bearing of trend of seam, realize weld seam oneself Dynamicization splice joint.

Specifically, the first leveling fixing device 3 includes the first leveling portion 31, it is whole that the second leveling fixing device 4 includes second Flat portion 41；First thin plate 5 is placed on the top in the first leveling portion 31 and moved towards the second leveling portion 41, and the second leveling portion 41 is right First thin plate 5 carries out spacing, and the second thin plate 6 is placed on the top in the second leveling portion 41 and moved towards the first thin plate 5, makes first The thin plate 6 of thin plate 5 and second contacts with each other and alignd；

Preferably, the first leveling fixing device 3 also includes the first fixed part 32, and the second leveling fixing device 4 is also including the Two fixed parts 42；First thin plate 5 is fixed in the first leveling portion 31 by the first fixed part 32 using pressure, the profit of the second fixed part 42 The second thin plate 6 is fixed in the second leveling portion 41 with pressure.

Further, the first leveling portion 31 includes the first adjustment block 311 and the first electromagnet 312, the He of the first adjustment block 311 First electromagnet 312 is located at the lower section of the first thin plate 5 respectively；First adjustment block 311 is movably coupled in frame 2, and first Electromagnet 312 is fixed in frame 2；

The upper surface of first adjustment block 311 contacts with the lower surface of the first thin plate 5, for supporting the first thin plate 5；First electricity First thin plate 5 is attracted in the first adjustment block 311 by magnet 312 by magnetic force, and by the first thin plate 5, firmly absorption adjusts first Flatten the first thin plate 5 on the upper surface of block 311.

Preferably, the first adjustment block 311 and the first electromagnet 312 have several respectively, the both ends of the first electromagnet 312 It is respectively fixed with the first adjustment block 311.

Specifically, the second leveling portion 41 includes the second adjustment block 411 and the second electromagnet 412, the second adjustment block 411 and Two electromagnet 412 are located at the lower section of the second thin plate 6 respectively；Second adjustment block 411 is movably coupled in frame 2, the second electricity Magnet 412 is fixed in frame 2；

The upper surface of second adjustment block 411 contacts with the lower surface of the second thin plate 6, for supporting the second thin plate 6；Second electricity Second thin plate 6 is attracted in the second adjustment block 411 by magnet 412 by magnetic force, and the second thin plate 6 is firmly adsorbed in reference block Flatten the second thin plate 6 on upper surface.

Preferably, the second adjustment block 411 and the second electromagnet 412 have several respectively, the both ends of the second electromagnet 412 It is respectively fixed with the first adjustment block 411.

Specifically, the first fixed part 32 includes the first hydraulic pressure frame 321, the second fixed part 42 includes the second hydraulic pressure Frame 421；First hydraulic pressure frame 321 is located at the top of the first thin plate 5, and the hydraulic pressure pin of the first hydraulic pressure frame 321 can be towards One thin plate 5 moves, and the first thin plate 5 is fixed in the first leveling portion 31；Second hydraulic pressure frame 421 is located at the second thin plate 6 Top, the hydraulic pressure pin of the second hydraulic pressure frame 421 can move towards the second thin plate 6, the second thin plate 6 is fixed on the second leveling portion On 41.

Preferably, high-flatness thin plate splicing welding workstation also includes pad 7, and pad 7 is located at the first thin plate 5 and second The lower section of thin plate 6 is simultaneously fixed on the top of base station 21, and the first leveling fixing device 3 and second flattens fixing device 4 and is arranged symmetrically in The both sides of pad 7；The axial direction of pad 7 and axially consistent, the alignment of welding gun 11 pad 7 of welding machine 1 of seam.

The operating process of above-mentioned technical proposal is：First adjustment block 311 and the moveable connection respectively of the second adjustment block 411 At the top of base station 21, the first electromagnet 312 and the second electromagnet 412 are separately fixed at the top of base station 21；First hydraulic pressure pressure Power frame 321 is connected to the first support frame 22 and is connected to towards the side of the first leveling fixing device 3, the second hydraulic pressure frame 421 Second support frame 23 towards second leveling fixing device 4 side；

Second adjustment block 411 in the second leveling portion 41 is adjusted, the second adjustment block 411 is moved backwards to base station 21, makes second The height of adjustment block 411 is higher than the height of the first adjustment block 311；

First thin plate 5 is placed on to the upper surface of the first adjustment block 311, the first thin plate 5 is moved towards the second adjustment block 411 Dynamic, the second leveling fixing device 4 carries out spacing to the second adjustment block 411；Operating the first electromagnet 312 makes the first electromagnet 312 Attraction is applied to the first thin plate 5, and then the first thin plate 5 is firmly fitted in the upper surface of the first adjustment block 311；Together When, the first electromagnet 312 can also flatten the first thin plate 5 attraction of first thin plate 5, avoid the first thin plate 5 from bending Situations such as；

Second adjustment block 411 is resetted, then the second thin plate 6 is placed on the upper surface of the second adjustment block 411 and makes second Thin plate 6 moves towards the first thin plate 5；When the second thin plate 6 contacts with the first thin plate 5 and forms seam, the second electromagnet is operated 412 make the second electromagnet 412 apply attraction to the second thin plate 6, and then the second thin plate 6 is firmly fitted in the second tune The upper surface of monoblock 411；Meanwhile second electromagnet 412 second thin plate 6 can also flattened the attraction of the second thin plate 6, avoid Situations such as second thin plate 6 is bent；

Therefore, the upper surface of the first adjustment block 311 now and the upper surface of the second adjustment block 411 form datum-plane Face, the first thin plate 5 and the second thin plate 6 will ensure that connecing for the first thin plate 5 and the second thin plate 6 simultaneously on the datum water level Flatness at seam, and then splice joint quality is ensure that, while the work such as the processing of the flatness after splice joint are also eliminated, Improve the whole efficiency of splice joint work；

The first hydraulic pressure frame 321 and the second hydraulic pressure frame 421 are operated, makes the first hydraulic pressure frame 321 and the second liquid The hydraulic pressure pin of pressure pressure frame 421 is respectively facing the first thin plate 5 and the second thin plate 6 moves, and thin to the first thin plate 5 and second respectively The upper surface of plate 6 applies pressure so that the first thin plate 5 and the second thin plate 6 can be firmly fixed to the first adjustment block 311 and the In two adjustment blocks 411；The stable degree of the first thin plate 5 and the second thin plate 6 is improved, and then avoids seam and occurs bending or deform Situation；

Welding gun 11 is operated, welding gun 11 is moved along the bearing of trend of seam, and carried out to the first thin plate 5 and the second thin plate 6 Splice joint, splice joint efficiency is improved, ensure that splice joint quality.

Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model Within the spirit and principle of utility model, any modification, equivalent substitution and improvements made etc., the utility model should be included in Protection domain within.

Claims (10)

1. a kind of high-flatness thin plate splicing welding workstation, splice joint is carried out for ship thin plate, it is characterised in that including Welding machine, frame, the first leveling fixing device and the second leveling fixing device；The welding machine is fixed in the frame, and described One leveling fixing device and the second leveling fixing device are connected with the frame, and described first flattens fixing device by the first thin plate It is fixed in the first leveling fixing device, the second thin plate is in the described second leveling fixing device and towards described first Thin plate moves, and makes second thin plate and first sheet contacts and aligns, and the second leveling fixing device is again described in general Second thin plate is fixed；The welding machine is located at the top of first thin plate and the second thin plate, thin to first thin plate and second Seam between plate carries out splice joint.

A kind of 2. high-flatness thin plate splicing welding workstation according to claim 1, it is characterised in that the welding machine bag Welding gun and wire feeder are included, the welding gun is movably coupled in the frame, and the wire feeder is fixed in the frame simultaneously Welding wire is exported to the welding gun；

The frame includes base station, the first support frame and the second support frame, and first support frame and the second support frame connect respectively The both sides of the base station are connected on, the first leveling fixing device and the second leveling fixing device are respectively positioned at the described first support Between frame and the second support frame, and the top with the base station is connected respectively；

One end of first thin plate is through first support frame and is fixed in the first leveling fixing device, described the One end of two thin plates is through second support frame and is fixed in the second leveling fixing device；

The welding gun is movably coupled on second support frame, and the wire feeder is fixed on second support frame, The height of first support frame is less than the height of the second support frame.

3. a kind of high-flatness thin plate splicing welding workstation according to claim 1, it is characterised in that described first is whole Flat fixing device includes the first leveling portion, and the second leveling fixing device includes the second leveling portion；First thin plate is placed Moved in the top in the first leveling portion and towards the second leveling portion, the second leveling portion is entered to first thin plate Row is spacing, and second thin plate is placed on the top in the second leveling portion and moved towards first thin plate, makes described the One thin plate and the second thin plate contact with each other and alignd.

4. a kind of high-flatness thin plate splicing welding workstation according to claim 3, it is characterised in that described first is whole Flat fixing device also includes the first fixed part, and the second leveling fixing device also includes the second fixed part；Described first fixes First thin plate is fixed in the first leveling portion by portion using pressure, and second fixed part is using pressure by described the Two thin plates are fixed in the second leveling portion.

5. a kind of high-flatness thin plate splicing welding workstation according to claim 3, it is characterised in that described first is whole Flat portion includes the first adjustment block and the first electromagnet, and first adjustment block and the first electromagnet are located at first thin plate respectively Lower section；First adjustment block is movably coupled in the frame, and first electromagnet is fixed in the frame；

The upper surface of first adjustment block contacts with the lower surface of first thin plate, for supporting first thin plate；Institute State the first electromagnet the first thin plate is attracted in first adjustment block by magnetic force, the first thin plate is firmly adsorbed described Flatten the first thin plate on the upper surface of first adjustment block.

6. a kind of high-flatness thin plate splicing welding workstation according to claim 5, it is characterised in that described first adjusts Monoblock and the first electromagnet have several respectively, and the both ends of first electromagnet are respectively fixed with the first adjustment block.

7. a kind of high-flatness thin plate splicing welding workstation according to claim 3, it is characterised in that described second is whole Flat portion includes the second adjustment block and the second electromagnet, and second adjustment block and the second electromagnet are located at second thin plate respectively Lower section；Second adjustment block is movably coupled in the frame, and second electromagnet is fixed in the frame；

The upper surface of second adjustment block contacts with the lower surface of second thin plate, for supporting second thin plate；Institute State the second electromagnet the second thin plate is attracted in second adjustment block by magnetic force, the second thin plate is firmly adsorbed described Flatten the second thin plate on the upper surface of second adjustment block.

8. a kind of high-flatness thin plate splicing welding workstation according to claim 7, it is characterised in that described second adjusts Monoblock and the second electromagnet have several respectively, and the both ends of second electromagnet are respectively fixed with the second adjustment block.

9. a kind of high-flatness thin plate splicing welding workstation according to claim 4, it is characterised in that described first is solid Determining portion includes the first hydraulic pressure frame, and second fixed part includes the second hydraulic pressure frame；The first hydraulic pressure frame position In the top of first thin plate, the hydraulic pressure pin of the first hydraulic pressure frame can move towards first thin plate, make described First thin plate is fixed in the first leveling portion；The second hydraulic pressure frame is located at the top of second thin plate, described The hydraulic pressure pin of second hydraulic pressure frame can move towards second thin plate, second thin plate is fixed on second leveling In portion.

A kind of 10. high-flatness thin plate splicing welding workstation according to claim 2, it is characterised in that the Gao Ping Whole degree thin plate splicing welding workstation also includes pad, and the pad is below first thin plate and the second thin plate and fixed At the top of the base station, the first leveling fixing device and the second leveling fixing device are arranged symmetrically in the two of the pad Side；The axial direction of the pad is axially consistent with the seam, and the welding gun of the welding machine is directed at the pad.