The servo wire feeder of automatic welding machine people
Technical field
It the utility model is related to Technology of Welding Robot field, the servo wire feed dress of specifically a kind of automatic welding machine people
Put.
Background technology
With the extensive use of welding robot, the situation that welding quality is influenceed due to robot wire feed problem is increasingly prominent
Go out, need the feeding method of high accuracy, high reliability badly.For example, some welding methods need welding wire to move repeatedly at a high speed, using biography
System pushes away a method and can not solved.
Robot welding system with servo wire feed function mainly includes welding robot and welding equipment two parts.Its
In:Welding robot is made up of robot body and control unit (hardware and software);Welding equipment mainly includes the source of welding current
The part such as (including its control system), wire feeder, servo torch assembly.Servo wire feed welding gun in existing servo wire feeder
Assembly is made up of front and rear two parts, and servo wire feeding motor above is arranged on servo wire feed torch body position, servo controller
It is set as speed control mode, according to the instruction of control system with certain frequency wire feed (also referred to as wire drawing), passes behind sealing wire
Cable connects straight buffers device and the wire feeding motor in source of welding current frame, the wire feeding motor typically use direct current
Printed motor, by the digital source of welding current according to system requirements according to constant wire feed rate wire feed (also referred to as pushing away silk).
In conventional welding process, if servo wire feeding motor and printed motor speed below above is inconsistent, meeting
Cause dry extension of electrode (welding wire stretches out the length of rifle mouth) constantly to change, cause the size of welding current constantly to change, cause
Fusion penetration is inconsistent, and appearance of weld is uneven, very big to welding influential effect.Secondly as welding wire can be powered in welding process, go out
, it is necessary to will be exhausted between welding wire and robot body and wire feeding motor in interrelated parts normal operation and security consideration
Edge is, it is necessary to design the insulation system.Finally, the general dust of welding scene is more, and welding wire and wire feed sleeve pipe and is sent during wire feed
There is friction between silk wheel, welding wire can be made to separate chip, influence the work of motor and robot, from security reliability,
Need to design dustproof construction between welding wire and robot body and servo wire feeding motor.Transmitted simultaneously effectively accurate
In the case of welding wire, reach insulation and dust-proof function in limited space again.Need in drive mechanism design rationally
Layout.
Utility model content
The technical problems to be solved in the utility model is to overcome the shortcomings of above-mentioned background technology, there is provided a kind of servo wire feed dress
The welding gun assembly put, there is accurate drive mechanism, the wire feed rate of welding wire can be fed back to servo-control system, so as to adjust
Front and rear motor, ensure the smooth and stably of welding wire motion, and it is good with insulation effect, the function of dust-proof anti-bits, also have
It is simple in construction, it is driven convenient technical characterstic.
The technical solution adopted in the utility model is:
The servo wire feeder of automatic welding machine people, it is characterised in that:Including servo wire feed torch body and by leading
Electric wire cable is connected to the straight buffers of its tail end;
The servo wire feed torch body includes welding gun housing, the rifle nozzle assembly on front side of welding gun housing, passes through day
Beam and wire drawing floor installation servo wire feeding motor and wire feed rolls inside welding gun housing and on rear side of welding gun housing
Flange in the bottom;Between servo wire feeding motor and wire drawing base, between wire feed rolls and servo wire feeding motor, day beam and flange in the bottom it
Between, between wire drawing base and flange forestock, between lower encioser and wire drawing base be respectively equipped with insulation system;
Keyway connection knot is respectively equipped between servo wire feeding motor and silk wheel positioning sleeve, between silk wheel positioning sleeve and wire feed rolls
Structure, realize power transmission;Between wire feed rolls and wire feeding motor, between day beam and flange in the bottom and wire feeding motor and wire drawing base
Between be respectively equipped with dustproof construction;
Straight buffers are arranged between servo wire feed torch body and the wire-feed motor of automatic welding machine people, including fixation
Straight buffers housing in frame, the wire feed flexible pipe being arranged in straight buffers housing and controlled with the source of welding current and be
The displacement detecting component of system connection;The open rearward end of welding wire from straight buffers housing penetrates, before straight buffers housing
End opening is passed, and barrel assembly is entered after wire feed rolls, and wire feed flexible pipe is set on welding wire, and the rear end of wire feed flexible pipe is solid
Fixed end, the front end of wire feed flexible pipe is free end, and free end movement is driven when welding wire moves, and displacement detecting component is arranged on free end
Side, so as to detect the amount of movement of free end and send control system to by data connector.
The insulation system includes servo wire feeding motor insulation assembly, servo wire feed torch body insulation assembly and day beam
Felt pad;
Servo wire feeding motor insulation assembly includes silk wheel positioning sleeve and motor insulating lid;Silk wheel positioning sleeve is fixed on wire feed
Between wheel and motor shaft, it is possible to achieve the insulation between wire feed rolls and servo wire feeding motor axle;Servo wire feeding motor insulating lid is set
Put between motor end face and the wire drawing base of welding gun, realize exhausted between servo wire feeding motor and servo torch wire drawing base
Edge;Servo wire feeding motor insulating lid is provided with cannula portion around servo wire feeding motor axle, and the cannula portion extends up to wire feed rolls
Bottom, realize and insulated between servo wire feeding motor axle and servo torch wire drawing base;
Servo wire feed torch body insulation assembly includes base plate;Base plate is fixed on wire drawing base and flange forestock
Between realize the insulation of wire drawing base and flange forestock;Lower encioser be fixed on base plate realize wire drawing base and lower encioser it
Between insulation;
Its beam felt pad is arranged between the day beam and flange in the bottom of servo wire feed welding gun, when flange in the bottom and robot sheet
The insulation of servo wire feed welding gun and robot body is realized after body connection.
The silk wheel positioning sleeve is coordinated by flat key and motor shaft, and the end cap of silk wheel positioning set upper side is existed by screw in compression
The end of motor shaft, wire feed rolls are fastened on the outer wall of silk wheel positioning sleeve;The T-shaped ring-type of end cap of the silk wheel positioning set upper side,
The external diameter of end cap and the external diameter of wire feed rolls are adapted, and the internal diameter of end cap and the external diameter of screw are adapted.
The dustproof construction, it is made up of motor dust preventing component and day beam cover plate;Motor dust preventing component includes wire feed rolls, silk
Take turns positioning sleeve and motor insulating lid;Motor dust cap is arranged between motor end face and the wire drawing base of torch body and is in rank
Scalariform, after motor is installed, motor insulating lid is compacted, and realizes the dust-proof of motor, the top of motor insulating lid and wire feed rolls
Bottom is coordinated and stepped at cooperation by gap, realizes the dust-proof of motor shaft, day beam cover plate is arranged on the upper of torch body
Between case and flange in the bottom, the dust-proof of torch body and robot body is realized.
The wire feed rolls is arranged on motor shaft by the connection of silk wheel positioning sleeve, and the outer of the bottom surface of wire feed rolls is formed with one
The first downward projection of circle, motor insulating lid are provided with cannula portion around motor shaft, and the cannula portion extends up to the bottom of wire feed rolls
Portion, the interior edge on cannula portion top are formed with the second upward projection of a circle, and the second raised gap of circle coordinates the first of wire feed rolls
Raised inner side.
The displacement detecting component includes the laser displacement for being fixed on the light-reflecting sheet of free end and being fixed in housing
Sensor, light-reflecting sheet are arranged in parallel with the surface of emission, and the output end of laser displacement sensor and the control system of the source of welding current connect
Connect.
The free end of the wire feed flexible pipe is arranged in buffer case body by linear bearing, so as to keep free end straight line
Sliding.
The front opening of the straight buffers housing is installed with wire leading pipe, and the axis and linear axis of wire leading pipe are peaceful
OK, the free end of wire feed flexible pipe is stretched into wire leading pipe;The open rearward end of the housing is installed with into Threaded Connector Coupling, wire feed flexible pipe
Rear end dock and fix with entering Threaded Connector Coupling.
It is in fixed angle between the free end of the wire feed flexible pipe and fixing end.
The beneficial effects of the utility model are as follows:
1st, the straight buffers of servo wire feeder provided by the utility model are:Welding wire is in former and later two wire feeding motors
Between provide a cushion space, weaken impulsive force of two wire feed systems to welding wire, pass through the position for detecting light-reflecting sheet
Shifting amount can feed back the speed difference of former and later two wire feeding motors to control system, easily be monitored by such mode can
Whether welding wire advance process is smooth, and control system adjusts the speed of two wire feeding motors according to feedback quantity;This practicality is new
Type directly connects wire feed with Control Welding Process, for thin plate, slab and each section bar such as:Steel and aluminium etc. are more
Good basis is laid in the low spatter welding of kind material, and greatly increases speed of welding;Overall structure is simple, easy to use.
2nd, insulation system provided by the utility model, effectively welding wire (wire feed rolls) and motor can be insulated, moreover it is possible to will watch
Take and insulation is realized between wire feed torch body and robot body, so that it is guaranteed that safe to use and simple in construction, installation is safeguarded
Convenient, insulation effect is good.
3rd, drive mechanism provided by the utility model, effectively can remove the distinctive double bond structure of silk wheel positioning sleeve has
Outside above-mentioned dielectric features, the power of servo wire feeding motor is also passed into wire feed rolls by itself.Transmitted so as to ensure that
The accuracy and continuity of power, compact-sized, installation safeguards that simply, transmission effect is good.
4th, dustproof construction provided by the utility model, can effectively stop chip and dust enter servo wire feeding motor and
The dust-proof preventing scrap excellent effect of robot body, particularly stepped structure, so that it is guaranteed that it is safe to use, improve servo and send
Silk electrical machinery life, and simple in construction, convenient for installation and maintenance, good dustproof effect;
Brief description of the drawings
Fig. 1 is main structure diagram of the present utility model.
Fig. 2 is the schematic diagram of insulation system.
Fig. 3 is the schematic diagram of dustproof construction.
Fig. 4 is the dimensional structure diagram of servo wire feed torch body.
Fig. 5 is the overlooking the structure diagram of servo wire feed torch body.
Fig. 6 is Fig. 5 A-A sectional views.
Embodiment
The utility model is described in further detail below, but the utility model is not limited to following examples.
Angled encoder feedback wire feed and straight line the sensing wire feed that servo feeding method uses at present, the utility model profit
It is straight line buffer unit, reaches welding gun part and push away both wire-drawing mechanism and wire feeder because welding wire moves synchronous solution party
Case.
As shown in Fig. 1~Fig. 5, servo wire feeder described in the utility model, including servo wire feed torch body and logical
Cross the straight buffers that conductor cable is connected to the servo wire feeder of its tail end.
The servo wire feed torch body includes being arranged on barrel assembly 34, the anticollision sensing dress on front side of servo wire feed welding gun
21 are put, passes through transit joint 33, wire drawing base 23, day beam 16, flange forestock 15-1, bottom method inside servo wire feed torch body
Orchid 15 is sequentially connected, then is installed on welding robot human body.Servo wire feeding motor 20 equipped with wire feed rolls 26 is then arranged on and watched
Take on the wire drawing base 23 inside wire feed torch body, passing power.Its beam 16 is located on the upside of flange forestock 15-1, Tian Liang front ends
It is fixed on wire drawing base 23, rear end is fixed on the flange in the bottom 15 on rear side of servo wire feed torch body;By flange in the bottom 15
It is connected with robot body.
Between servo wire feeding motor 20 and wire drawing base 23, between wire feed rolls 26 and servo wire feeding motor 20, day beam 16 with
It is respectively equipped between flange in the bottom 15, between wire drawing base 23 and flange forestock 15-1, between lower encioser 19 and wire drawing base 23
Insulation system.It is respectively equipped between servo wire feeding motor 20 and silk wheel positioning sleeve 17, between silk wheel positioning sleeve 17 and wire feed rolls 26
Key connection structure, realize power transmission.Between wire feed rolls 26 and wire feeding motor 20, between day beam 16 and flange in the bottom 15 and watch
Take and be respectively equipped with dustproof construction between wire feeding motor 20 and wire drawing base 23.
The straight buffers of servo wire feeder are arranged on the servo wire feed torch body and wire feed of automatic welding machine people
Between machine (between i.e. forward and backward wire feeding motor), including be fixed in frame straight buffers housing 1, be arranged on straight line buffering
Wire feed flexible pipe 7 in device housing 1 and the displacement detecting component being connected with source of welding current control system;Welding wire 11 buffers from straight line
The open rearward end of device housing 1 is penetrated, and is passed from the front opening of straight buffers housing 1, and gun barrel is entered after wire feed rolls 26
Component 34, wire feed flexible pipe 7 are set on welding wire 11, and the rear end of wire feed flexible pipe 7 is fixing end 8, and the front end of wire feed flexible pipe 7 is freely
End 4, free end 4 is driven to move when welding wire 11 moves, displacement detecting component is arranged on the side of free end 4, so as to detect free end 4
Amount of movement and control system is sent to by data connector 14.
The displacement detecting component includes being fixed on the light-reflecting sheet 13 of free end by fixed cover 5 and being fixed on straight line
Laser displacement sensor 12 in buffer housing 1, light-reflecting sheet 13 are arranged in parallel with the surface of emission of laser displacement sensor 12, swash
The output end of Optical displacement sensor 12 is connected with source of welding current control system.
The free end of the wire feed flexible pipe is arranged in straight buffers housing 1 by linear bearing 6, so as to keep freely
4 straight lines are held to slide.Usually, linear bearing 6 is arranged in parallel with laser displacement sensor 12, and is put down with the axis of wire feed flexible pipe 7
OK.
The front opening of the straight buffers housing 1 is installed with wire leading pipe 3 by anchor tip 2, wire leading pipe 3
Axis is parallel with linear bearing, and the free end of wire feed flexible pipe 7 is stretched into wire leading pipe 3, and free end and wire leading pipe are coaxially arranged.
The open rearward end of the straight buffers housing 1 is installed with into Threaded Connector Coupling 9 by anchor tip 10, and wire feed is soft
The rear end of pipe 7 is docked with entering Threaded Connector Coupling 9 and fixed.It is in fixed angle (example between the free end of the wire feed flexible pipe and fixing end
Such as 100~120 degree of angles) so that welding wire has a radian, can occur bending and deformation, and in seal wire tube axis direction
Stress is minimum when upper mobile.So as to provide a cushion space between former and later two wire feeding motors, two wire feeds are weakened
System can also utilize welding wire 11 cause the freedom of wire feed flexible pipe 7 to the pressure of wire feed flexible pipe 7 impulsive force of welding wire 11
End is subjected to displacement, and is easy to detect.
The insulation system, mainly by servo wire feeding motor insulation assembly, servo wire feed torch body insulation assembly and
The day beam felt pad 22 made using glass fiber enhanced nylon is formed.
Servo wire feeding motor insulation assembly includes the silk wheel positioning sleeve 17 and motor insulating lid 28 made using polyformaldehyde.
Silk wheel positioning sleeve 17 is fixed between wire feed rolls 26 and motor shaft 25, it is possible to achieve wire feed rolls 26 and servo wire feeding motor axle 25 it
Between insulation.Servo wire feeding motor insulating lid 28 is arranged on the wire drawing base 23 of servo wire feeding motor end face and servo wire feed welding gun
Between, realize the insulation between the wire drawing base 23 of servo wire feeding motor 20 and servo wire feed torch body.Servo wire feeding motor
Insulating lid 28 is provided with cannula portion 28-1 around servo wire feeding motor axle 25, and cannula portion 28-1 extends up to wire feed rolls 26
Bottom, realize and insulate between the wire drawing base 23 of servo wire feeding motor axle 25 and servo wire feed torch body.
Servo wire feed torch body insulation assembly includes the base plate 18-1 compositions made using glass fiber enhanced nylon.Bottom
Seat bottom plate 18-1, which is fixed between wire drawing base 23 and flange forestock 15-1, to be realized between wire drawing base 23 and flange forestock 15-1
Insulation;Lower encioser 19 is fixed on the insulation realized on base plate 18-1 between wire drawing base 23 and lower encioser 19;
Its beam felt pad 22 is arranged between the day beam 16 and flange in the bottom 15 of servo wire feed torch body, works as flange in the bottom
15 be connected with robot body after realize the insulation of servo wire feed torch body and robot body.
In order to ensure wire feed rolls 26 rotates with servo wire feeding motor axle 25, the silk wheel positioning sleeve 17 passes through flat key thereon
Coordinate with servo wire feeding motor axle 25, the end cap of the upper end of silk wheel positioning sleeve 17 is pressed on servo wire feeding motor axle 25 by screw 24
End, wire feed rolls 26 is fastened on the outer wall of silk wheel positioning sleeve 17.The 17 distinctive double bond structure of silk wheel positioning sleeve is met
Outside above-mentioned dielectric features, also by the power of servo wire feeding motor by itself passing to wire feed rolls 26.The silk wheel positioning
Cover the T-shaped ring-type of end cap of 17 upper ends, the external diameter of the external diameter and wire feed rolls 26 of end cap is adapted, the internal diameter of end cap and screw it is outer
Footpath is adapted.
The dustproof construction, it is made up of servo wire feeding motor dust preventing component and day beam cover plate 31.Servo wire feeding motor is prevented
Dirt component includes wire feed rolls 26, silk wheel positioning sleeve 17 and motor insulation (dust-proof) lid 28;Motor insulating lid 28 is arranged on motor
Between end face and the wire drawing base 23 of torch body and stepped, after motor 20 is installed, motor insulating lid 28 is compacted, real
Existing motor it is dust-proof, the top of motor insulating lid 28 with the bottom of wire feed rolls 26 by stepped at gap cooperation and cooperation,
And pass through the cooperation of silk wheel positioning sleeve 17;The dust-proof of motor shaft 25 is realized, day beam cover plate 31 is arranged on the upper encloser of torch body
(general semicircular in shape, positioned at the outside of day beam 16 and it is fixed between 18 and flange in the bottom 15 on flange in the bottom 15), realizes weldering
Gun body and robot body it is dust-proof.
The wire feed rolls 26 is arranged on motor shaft 25 by the cooperation of silk wheel positioning sleeve 17, the bottom surface of wire feed rolls 26
Outer is formed with the first downward raised 26-1 of a circle, and motor insulating lid 28 is provided with cannula portion 28-1, the sleeve pipe around motor shaft 25
Portion extends up to the bottom of wire feed rolls 26, and the interior edge on cannula portion 28-1 tops is formed with the second upward raised 28-2 of a circle, should
Enclose the second raised gap to coordinate on the inside of the first projection of wire feed rolls 26, so as to form a cascaded surface staggeredly at cooperation
(mazy structure), both without prejudice to the rotation of wire feed rolls 26, the entrance of dust can be effectively prevented again.
The wire drawing base 23 (fixed motor) of servo wire feeding motor 20 and motor shaft 25 and servo wire feed torch body it
Between can by isolated insulation between servomotor insulating lid 28 and dust-proof, wire feed rolls 26 (contacted with welding wire, have high current,
Low-voltage) pass through the isolated insulation of silk wheel positioning sleeve 17 and dust-proof, the day beam 16 of servo wire feed torch body between motor shaft 25
(fixed wire drawing base 23) passes through the isolated insulation of day beam felt pad 22 between flange in the bottom 15;Servo wire feed torch body
Isolated insulation is realized by base plate 18-1 between wire drawing base 23 and flange forestock 15-1;The drawing of servo wire feed torch body
Isolated insulation is realized by base plate 18-1 between silk base 23 and lower encioser 19;
Insulation and dustproof construction between each contact surface of servo wire feed torch body similarly to the prior art, for example, joint
Installing plate 30 (power connection of installation motor) is made using glass fiber enhanced nylon, can be with support flange forestock 15-1 and realization
Case 19 and flange forestock 15-1 insulation and dust-proof, flange forestock 15-1 is used for support base plate 18-1, flange forestock 15-
Between 1 and wire drawing base 23 be provided with base plate 18-1 realize insulation and it is dust-proof, on flange forestock 15-1 be used for fix wire drawing bottom
The bolt sleeve of seat 23 is provided with forestock spacer 29, realizes and insulate and dust-proof, etc., is not described in detail herein.
In the utility model, the operation principle of the straight buffers of servo wire feeder is:
In welding process, servo wire feeding motor above according to the instruction of control system with the frequency of 70 times/second forward and
Wire feed backward;Wire feeding motor below by the digital source of welding current according to system requirements according to constant wire feed rate wire feed forward,
Two wire feed systems all realize Digital Control.Laser displacement sensor is fixed in straight buffers housing, light-reflecting sheet
It is fixed on wire feed flexible pipe, laser displacement sensor is fixed on behind light-reflecting sheet, light-reflecting sheet and laser displacement sensor hair
Penetrate between face and keep fixed distance, and light-reflecting sheet and the laser displacement sensor surface of emission want keeping parallelism.
The laser that laser displacement sensor is sent is radiated on light-reflecting sheet and reflected, and passes through the transmitting of laser beam
The distance between laser displacement sensor and light-reflecting sheet are measured with receiving, if institute's ranging is set in advance from control system
Fixed distance, laser displacement sensor will provide analog signalses to control system.
In welding process, when former and later two wire feeding motor wires feed rate are equal, the light on wire feed flexible pipe is anti-
Penetrating piece will not act (being now normal weld).When the wire feed rate of above wire feeding motor is too fast relative to wire feeding motor below
When (also cry and rush silk or short circuit, short-circuit process is:Welding wire end is fused into molten drop, and molten drop forms short circuit with molten bath, when welding wire is quick-fried disconnected
With big electric current and splashing and produce substantial amounts of heat), now the free end of wire feed flexible pipe will be pulled along by welding wire, and light is anti-
Penetrating piece will move forward, and the increasing of the distance between laser displacement sensor and light-reflecting sheet, now laser displacement sensor is by mould
Intend signal and be transmitted to control system, after control system is connected to instruction, by the voltage of output, current control close to zero, and feed back to
Servo wire feeding motor above, it is desirable to its halt wire feed and make pumpback welding wire action, electric arc itself input heat mistake
Journey just makes welding wire and molten drop quick separating in short-term very much.
Under the control of totally digitilized closed loop, this transient mode is different from traditional droplet transfer mode completely.
In conventional welding process, when dry extension of electrode changes, the size of welding current can constantly change.And there is servo wire feed dress
The straight buffers put, dry extension of electrode only change wire feed rate when changing, will not cause the change of electric current, it is achieved thereby that
Consistent fusion penetration, plus the highly stable property of arc length, highly uniform weld appearance shaping can be reached.
Finally it should be noted that listed above is only specific embodiment of the utility model.Obviously, this practicality is new
Type is not limited to above example, can also there is many variations.One of ordinary skill in the art can be from disclosed in the utility model
All deformations for directly exporting or associating in content, are considered as the scope of protection of the utility model.