CN206990511U - A kind of ultrasonic flaw-detecting machine is dispelled water installations automatically - Google Patents

A kind of ultrasonic flaw-detecting machine is dispelled water installations automatically Download PDF

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Publication number
CN206990511U
CN206990511U CN201720863612.2U CN201720863612U CN206990511U CN 206990511 U CN206990511 U CN 206990511U CN 201720863612 U CN201720863612 U CN 201720863612U CN 206990511 U CN206990511 U CN 206990511U
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China
Prior art keywords
steel plate
compressed air
air piping
quality
ultrasonic flaw
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Expired - Fee Related
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CN201720863612.2U
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Chinese (zh)
Inventor
易承钧
巫献华
孙建伟
伍勇争
邓贤冬
何剑良
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Shaogang Songshan Co Ltd Guangdong
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Shaogang Songshan Co Ltd Guangdong
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Abstract

A kind of ultrasonic flaw-detecting machine is the utility model is related to dispel automatically water installations, including the defectoscope and compressed air piping being erected on roller-way, six nozzles are equipped with compressed air piping, it is in 35 ° of angles between nozzle and compressed air piping, compressed air piping one end is provided with electric-air valve switch, and nozzle can carry out jet towards the steel plate being arranged on roller-way.After the completion of steel plate inspection, the ponding and debris remained on clean steel plate can be purged rapidly, prevents surface of steel plate from getting rusty, improve plate surface quality, surface of steel plate caused by having prevented flaw detection process is got rusty and quality is complained, and improves goodwill, product market substantially expands;Have the advantages that simple structure, low manufacture cost, service life are long, be not take up space, not changing defectoscope main body, quickly running automatically and ensureing flaw detection quality.

Description

一种超声波探伤机自动祛水装置An automatic water removal device for an ultrasonic flaw detector

技术领域technical field

本实用新型属于超声波装置技术领域,涉及一种超声波探伤机自动祛水装置。The utility model belongs to the technical field of ultrasonic devices, and relates to an automatic water removal device for an ultrasonic flaw detector.

背景技术Background technique

超声波探伤机是采用水作为耦合介质,目前大部分钢厂的超声波探伤机没有装配祛水装置或只装配简单的刮水装置。钢板在探伤完成后,钢板表面仍残留着多余的积水。Ultrasonic flaw detectors use water as the coupling medium. At present, most ultrasonic flaw detectors in steel mills are not equipped with water removal devices or are only equipped with simple wiper devices. After the flaw detection of the steel plate is completed, excess water still remains on the surface of the steel plate.

目前简单的刮水装置是在探伤机末端安装胶皮,把胶皮紧贴在板面上进行刮水动作。但实际使用中发现,在钢板温度低于50度时,胶皮装置无法将板面积水刮干净,只能刮除板面50%的积水。At present, the simple wiper device is to install a rubber at the end of the flaw detector, and stick the rubber to the board surface to perform the wiper action. But in actual use, it is found that when the temperature of the steel plate is lower than 50 degrees, the rubber device cannot scrape off the water on the surface of the plate, and can only scrape off 50% of the accumulated water on the surface of the plate.

由于钢板没有经过防锈处理,若不及时清除钢板表面积水,时间长后,钢板表面非常容易大面积生锈,板面油漆标识被腐蚀,存在质量异议潜在风险,给企业带来不必要的经济损失及品牌影响。Since the steel plate has not undergone anti-rust treatment, if the water on the surface of the steel plate is not removed in time, the surface of the steel plate is very easy to rust in a large area after a long time, and the paint mark on the surface of the plate is corroded. There is a potential risk of quality objection, which brings unnecessary economic losses to the enterprise. Loss and brand impact.

实用新型内容Utility model content

为了克服现有技术的上述缺点,本实用新型提供一种超声波探伤机自动祛水装置,它具有结构简易、制作成本低、使用寿命长、不占用空间、不改动探伤机主体、自动快速运行和保证探伤质量等优点,同时保证探伤后钢板表面的祛水效果。In order to overcome the above-mentioned shortcomings of the prior art, the utility model provides an automatic water removal device for an ultrasonic flaw detector, which has the advantages of simple structure, low manufacturing cost, long service life, no space occupation, no change to the main body of the flaw detector, automatic fast operation and It has the advantages of ensuring the quality of flaw detection, and at the same time guarantees the effect of water removal on the surface of the steel plate after flaw detection.

本实用新型解决其技术问题所采用的技术方案是:一种超声波探伤机自动祛水装置,包括架设在辊道上的探伤机和压缩空气管道,压缩空气管道上均设有六个喷嘴,喷嘴与压缩空气管道之间呈35°夹角,压缩空气管道一端安装有电动气阀开关,喷嘴能够朝设置在辊道上的钢板进行喷气。The technical scheme adopted by the utility model to solve the technical problem is: an automatic water removal device for an ultrasonic flaw detector, including a flaw detector and a compressed air pipeline erected on the roller table, and six nozzles are arranged on the compressed air pipeline, and the nozzles and There is a 35° angle between the compressed air pipes, and an electric air valve switch is installed at one end of the compressed air pipes, and the nozzle can spray air toward the steel plate set on the roller table.

所述探伤机上设置有接近开关用于控制喷嘴喷气。The flaw detector is provided with a proximity switch for controlling nozzle air injection.

所述压缩空气管道一端为进气端用于进入压缩空气。One end of the compressed air pipeline is an air inlet for entering compressed air.

本实用新型的有益效果是:在钢板探伤完成后,能迅速吹扫干净钢板上残留的积水及杂物,防止钢板表面生锈,提高钢板表面质量,杜绝了探伤工序导致的钢板表面生锈而质量投诉,提高了企业信誉,产品市场明显扩大;具有结构简易、制作成本低、使用寿命长、不占用空间、不改动探伤机主体、自动快速运行和保证探伤质量等优点。The beneficial effects of the utility model are: after the flaw detection of the steel plate is completed, the residual water and sundries on the steel plate can be cleaned quickly, preventing the surface of the steel plate from rusting, improving the surface quality of the steel plate, and eliminating the rust on the surface of the steel plate caused by the flaw detection process The quality complaint improves the reputation of the company and significantly expands the product market; it has the advantages of simple structure, low production cost, long service life, no space occupation, no change to the main body of the flaw detector, automatic and fast operation, and guaranteed flaw detection quality.

附图说明Description of drawings

图1是本实用新型工作原理图;Fig. 1 is a working principle diagram of the utility model;

图2是本实用新型结构示意图。Fig. 2 is a structural schematic diagram of the utility model.

图中:1.接近开关,2.喷嘴,3.电动气阀开关,4.钢板,5.压缩空气管道,6.探伤机,7.辊道,8. 进气端。In the figure: 1. Proximity switch, 2. Nozzle, 3. Electric air valve switch, 4. Steel plate, 5. Compressed air pipeline, 6. Flaw detector, 7. Roller table, 8. Air intake end.

具体实施方式detailed description

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

参见图1和图2,一种超声波探伤机自动祛水装置,包括架设在辊道7上的探伤机6和压缩空气管道5,压缩空气管道5上均设有六个喷嘴2,喷嘴2与压缩空气管道5之间呈35°夹角,压缩空气管道5一端安装有电动气阀开关3,喷嘴2能够朝设置在辊道7上的钢板4进行喷气。Referring to Figures 1 and 2, an automatic dewatering device for an ultrasonic flaw detector includes a flaw detector 6 mounted on a roller table 7 and a compressed air pipeline 5, each of which is provided with six nozzles 2, and the nozzles 2 and There is an included angle of 35° between the compressed air pipelines 5 , an electric air valve switch 3 is installed at one end of the compressed air pipelines 5 , and the nozzle 2 can spray air toward the steel plate 4 arranged on the roller table 7 .

所述探伤机6上设置有接近开关1用于控制喷嘴2喷气。The flaw detector 6 is provided with a proximity switch 1 for controlling the nozzle 2 to spray air.

所述压缩空气管道5一端为进气端用于进入压缩空气。One end of the compressed air pipeline 5 is an air inlet for entering compressed air.

在钢板4探伤完成后,能迅速吹扫干净钢板4上残留的积水及杂物,防止钢板4表面生锈,提高钢板4表面质量,杜绝了探伤工序导致的钢板4表面生锈而质量投诉,提高了企业信誉,产品市场明显扩大;具有结构简易、制作成本低、使用寿命长、不占用空间、不改动探伤机6主体、自动快速运行和保证探伤质量等优点。After the flaw detection of the steel plate is completed, the remaining water and sundries on the steel plate can be quickly cleaned to prevent the surface of the steel plate from rusting, improve the surface quality of the steel plate, and eliminate the quality complaints caused by the rusty surface of the steel plate caused by the flaw detection process , improve the reputation of the enterprise, and significantly expand the product market; it has the advantages of simple structure, low production cost, long service life, no space occupation, no modification of the main body of the flaw detector, automatic and fast operation, and guaranteed flaw detection quality.

Claims (3)

1.一种超声波探伤机自动祛水装置,其特征在于:包括架设在辊道上的探伤机和压缩空气管道,压缩空气管道上均设有六个喷嘴,喷嘴与压缩空气管道之间呈35°夹角,压缩空气管道一端安装有电动气阀开关,喷嘴能够朝设置在辊道上的钢板进行喷气。1. An automatic water removal device for an ultrasonic flaw detector, characterized in that: it includes a flaw detector and a compressed air pipeline erected on the roller table, and the compressed air pipeline is equipped with six nozzles, and the nozzle and the compressed air pipeline are at 35° Angle, one end of the compressed air pipeline is equipped with an electric valve switch, and the nozzle can spray air towards the steel plate set on the roller table. 2.如权利要求1所述超声波探伤机自动祛水装置,其特征在于:所述探伤机上设置有接近开关用于控制喷嘴喷气。2. The automatic dewatering device of the ultrasonic flaw detector according to claim 1, characterized in that: the flaw detector is provided with a proximity switch for controlling the spraying of nozzles. 3.如权利要求1所述超声波探伤机自动祛水装置,其特征在于:所述压缩空气管道一端为进气端用于进入压缩空气。3. The automatic water removal device for ultrasonic flaw detector according to claim 1, characterized in that: one end of the compressed air pipeline is an air inlet for entering compressed air.
CN201720863612.2U 2017-07-17 2017-07-17 A kind of ultrasonic flaw-detecting machine is dispelled water installations automatically Expired - Fee Related CN206990511U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115524198A (en) * 2022-10-19 2022-12-27 德新钢管(中国)有限公司 A blowing water removal device for flaw detection equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115524198A (en) * 2022-10-19 2022-12-27 德新钢管(中国)有限公司 A blowing water removal device for flaw detection equipment

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Granted publication date: 20180209