CN206990500U - Device based on sonic detection ceramic plate flaw - Google Patents
Device based on sonic detection ceramic plate flaw Download PDFInfo
- Publication number
- CN206990500U CN206990500U CN201720455023.0U CN201720455023U CN206990500U CN 206990500 U CN206990500 U CN 206990500U CN 201720455023 U CN201720455023 U CN 201720455023U CN 206990500 U CN206990500 U CN 206990500U
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- CN
- China
- Prior art keywords
- ceramic plate
- conveyer
- component
- sonic detection
- sound
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000001514 detection method Methods 0.000 title claims abstract description 40
- 239000000919 ceramic Substances 0.000 title claims abstract description 39
- 230000002950 deficient Effects 0.000 claims abstract description 5
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 239000002699 waste material Substances 0.000 claims description 4
- 239000012774 insulation material Substances 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 208000037656 Respiratory Sounds Diseases 0.000 abstract description 3
- 239000012535 impurity Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 3
- 239000004927 clay Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Landscapes
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The utility model provides a kind of device based on sonic detection ceramic plate flaw, including：One conveyer；One position sensor, it is arranged on the conveyer；At least one hammering component, it is fixed on the top of the conveyer；One sound detection component, judge whether it is defective for vibrating sent sound according to ceramic plate；And a controller, it is connected with the conveyer, position sensor, each hammering component and sound detection components respectively.The utility model is substituted manually using machine for the ceramic plate automatic detection of the flaws such as impurity, crackle be present and reject, reduces labor intensity, improve production efficiency and improve the accuracy rate of Quality Detection.
Description
Technical field
Fictile production equipment is the utility model is related to, is a kind of dress based on sonic detection ceramic plate flaw specifically
Put.
Background technology
Ceramic plate is using natural clay as primary raw material, adds other compositions such as a small amount of quartz, float stone, feldspar and colorant, warp
Too high pressure extrusion molding, low temperature drying and 1200 DEG C of high-temperature firing form, and are the new curtain wall materials of current architecture field.Clay
Prepared by raw material pays no attention to that to think of drying improper with firing process, it may appear that internal expansion bubbles, interior has the flaws such as impurity, crackle and breakage
Defect.
At present, the detection for above-mentioned flaw mainly listens judgement using artitificial ear, and the artificial ceramic plate that taps sends its vibration
Sound, quality is judged according to tone color.Using manual method labor intensity is big, efficiency is low, easy erroneous judgement.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of device based on sonic detection ceramic plate flaw, reduces labor
Fatigue resistance, production efficiency is improved, improve the accuracy rate of Quality Detection.
In order to solve the above technical problems, the utility model provides a kind of device based on sonic detection ceramic plate flaw, bag
Include：
One conveyer；
One position sensor, it is arranged on the conveyer；
At least one hammering component, it is fixed on the top of the conveyer；
One sound detection component, judge whether it is defective for vibrating sent sound according to ceramic plate；
And a controller, its respectively with the conveyer, position sensor, each hammering component and sound detection group
Part connects.
Further, in addition to a soundproof room, its inwall are made up of sound insulation material, are provided at both ends with opening, the conveying
Machine runs through the soundproof room by the opening, and the sound detection component and hammering component are arranged inside soundproof room.
Further, in addition to take-off assembly, it is arranged in the soundproof room and be connected with the controller, for general
Substandard products take out from the conveyer.
Further, in addition to waste station, it is arranged in the soundproof room.
Further, the soundproof room is additionally provided with door panel assemblies, the door panel assemblies be provided with window and with the control
The touch-screen of device electrical connection processed.
Further, the take-off assembly is pusher cylinder.
Further, the position sensor is photoelectric sensor.
Device provided by the utility model based on sonic detection ceramic plate flaw, for internal expansion foaming being present, interior having
The ceramic plate automatic detection of the flaws such as impurity, crackle and breakage is simultaneously rejected, and is substituted manually using machine, is reduced labor intensity, carry
High production efficiency and the accuracy rate for improving Quality Detection.
Brief description of the drawings
Fig. 1 is the three dimensional structure diagram of device of the utility model based on sonic detection ceramic plate flaw；
Fig. 2 is the structural representation of the cross section of device of the utility model based on sonic detection ceramic plate flaw；
Fig. 3 is Section A-A schematic diagram in Fig. 2.
In figure, 1. soundproof rooms, 1a. openings, 2. conveyers, 3. ceramic plates, 4. sound detection components, 5. hammering groups
Part, 6. pusher cylinders, 7. waste stations, 8. photoelectric sensors, 9. fix bars.
Embodiment
The utility model is described in further detail with specific embodiment below in conjunction with the accompanying drawings, so that those skilled in the art
The utility model may be better understood and can be practiced, but illustrated embodiment is not as to restriction of the present utility model.
A kind of device based on sonic detection ceramic plate flaw, as shown in Figure 1, Figure 2 and Figure 3, including：One soundproof room 1, in it
Wall is made up of sound insulation material, is provided at both ends with opening 1a, is come in and gone out for ceramic plate 3, door panel assemblies are additionally provided with front side of the soundproof room
（It is not shown）, the door panel assemblies are provided with window and touch-screen；One conveyer 2, it is by the opening 1a through described
Soundproof room 1；One sound detection component 4, it is arranged in the soundproof room 1, and the sound detection component 4 can be according to the frequency of sound
Spectrum is contrasted with non-defective unit ceramic plate frequency spectrum, and non-defective unit is determine whether according to comparing result；At least one hammering component 5, sets for it
It is placed in the soundproof room 1 and is fixed on the top of conveyer 2；One pusher cylinder 6, it is arranged in the soundproof room 1 simultaneously
It is fixed on the side of conveyer 2；One photoelectric sensor 8, its issuing side 8a and receiving terminal 8b are respectively arranged at the conveyer 2
Both sides；An and controller（It is not shown）, its respectively with the conveyer 2, sound detection component 4, hammering component 5, pusher gas
Cylinder 6, photoelectric sensor 8 connect with the touch-screen on door panel assemblies.It can be set as needed for the quantity for hammering component 5,
For the ceramic plate 3 of larger area, several hammering components 5 should be relatively set more.In the present embodiment, 6 hammering components 5 are set, are
It is easy to describe, is respectively designated as hammering component 5a, hammering component 5b, hammering component 5c, hammering component 5d, hammering component 5e, hammer
Component 5f is hit, wherein, 6 hammering components 5 are distributed in the diverse location of ceramic plate 3 respectively.
Utility model works process：After photoelectric sensor 8 detects ceramic plate 3, controller control conveyer 2 stops, and controls
Device control hammering component 5a hammering ceramic plates 3 processed, sound detection component 4 receives ceramic plate 3 and vibrates the sound sent, normal with record
Ceramic plate is hammered sent sound and compared, and result of determination is sent into controller.If it is determined that it is certified products, then by controller control
System hammering component 5b hammering ceramic plates 3, similarly, are judged by sound detection component 4.Hammering component 5a is sequentially completed to hammering component
The judgement of 5f hammering action and sound detection component 4.If any time is determined as substandard products, then pusher cylinder is controlled by controller
6 actions, push away conveyer 2 by ceramic plate 3, the side of conveyer 2 are provided with waste station 7, for collecting substandard products.Pusher cylinder 6 pushes away
After ceramic plate 3, controller control conveyer 2 is run, and next ceramic plate 3 is detected.
In the present embodiment, by setting soundproof room, influence of the surrounding environment to sound detection component 4 is avoided, sentences it
It is fixed more accurate；, as a result may be not accurate enough to one location detection because the usual surface area of ceramic plate is larger, missing inspection be present
Situation.Therefore, the surface of ceramic plate 3 is dispersed in the present embodiment using multiple hammering components 5, its different parts is detected respectively,
Effectively increase the degree of accuracy of detection；Substandard products are pushed away into conveyer 2 by controller control pusher cylinder 6, complete automatic rejection
The function of substandard products, improves production efficiency.
The scope of protection of the utility model not limited to this.Those skilled in the art institute on the basis of the utility model
The equivalent substitute of work or conversion, within the scope of protection of the utility model.The scope of protection of the utility model will with right
Book is asked to be defined.
Claims (7)
- A kind of 1. device based on sonic detection ceramic plate flaw, it is characterised in that including：One conveyer；One position sensor, it is arranged on the conveyer；At least one hammering component, it is fixed on the top of the conveyer；One sound detection component, judge whether it is defective for vibrating sent sound according to ceramic plate；And a controller, it connects with the conveyer, position sensor, each hammering component and sound detection components respectively Connect.
- 2. the device as claimed in claim 1 based on sonic detection ceramic plate flaw, it is characterised in that also including a soundproof room, its Inwall is made up of sound insulation material, is provided at both ends with opening, and the conveyer runs through soundproof room, the sound inspection by the opening Survey component and hammering component is arranged inside soundproof room.
- 3. the device as claimed in claim 2 based on sonic detection ceramic plate flaw, it is characterised in that also including take-off assembly, its It is arranged in the soundproof room and is connected with the controller, for substandard products to be taken out from the conveyer.
- 4. the device as claimed in claim 3 based on sonic detection ceramic plate flaw, it is characterised in that also including waste station, it sets It is placed in the soundproof room.
- 5. the device as claimed in claim 2 based on sonic detection ceramic plate flaw, it is characterised in that the soundproof room is additionally provided with door Board component, the door panel assemblies are provided with window and the touch-screen electrically connected with the controller.
- 6. the device as claimed in claim 3 based on sonic detection ceramic plate flaw, it is characterised in that the take-off assembly is pusher Cylinder.
- 7. the device as claimed in claim 1 based on sonic detection ceramic plate flaw, it is characterised in that the position sensor is light Electric transducer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720455023.0U CN206990500U (en) | 2017-04-27 | 2017-04-27 | Device based on sonic detection ceramic plate flaw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720455023.0U CN206990500U (en) | 2017-04-27 | 2017-04-27 | Device based on sonic detection ceramic plate flaw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206990500U true CN206990500U (en) | 2018-02-09 |
Family
ID=61391697
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720455023.0U Expired - Fee Related CN206990500U (en) | 2017-04-27 | 2017-04-27 | Device based on sonic detection ceramic plate flaw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206990500U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109212028A (en) * | 2018-10-08 | 2019-01-15 | 四川升拓检测技术股份有限公司 | A kind of crawler type sound arrester being suitable for impact echo audio frequency detection |
-
2017
- 2017-04-27 CN CN201720455023.0U patent/CN206990500U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109212028A (en) * | 2018-10-08 | 2019-01-15 | 四川升拓检测技术股份有限公司 | A kind of crawler type sound arrester being suitable for impact echo audio frequency detection |
| CN109212028B (en) * | 2018-10-08 | 2021-03-16 | 四川升拓检测技术股份有限公司 | Crawler-type sound insulation device suitable for impact echo audio frequency detection |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180209 |