CN206988049U - Automatic heating for air compressor system is without gas consumption water trap - Google Patents

Automatic heating for air compressor system is without gas consumption water trap Download PDF

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Publication number
CN206988049U
CN206988049U CN201720492358.XU CN201720492358U CN206988049U CN 206988049 U CN206988049 U CN 206988049U CN 201720492358 U CN201720492358 U CN 201720492358U CN 206988049 U CN206988049 U CN 206988049U
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CN
China
Prior art keywords
water trap
level sensor
trap container
liquid level
air compressor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201720492358.XU
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Chinese (zh)
Inventor
冯万珍
谷海翔
董志刚
王孝成
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Feng Wanzhen
Original Assignee
Feng Wanzhen
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Feng Wanzhen filed Critical Feng Wanzhen
Priority to CN201720492358.XU priority Critical patent/CN206988049U/en
Application granted granted Critical
Publication of CN206988049U publication Critical patent/CN206988049U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

A kind of automatic heating for air compressor system is without gas consumption water trap, including water trap container, the air inlet of the discharge outlet for connecting air compressor air storage tank is provided with the top half of the left side wall of the water trap container, temperature sensor is provided between the outer wall and inwall of the latter half of the left side wall of the water trap container;Discharge outlet is provided with the inwall of the latter half of the right side wall of the water trap container, the rear end of the discharge outlet is connected with a drainpipe, electrical ball valve is provided with the drainpipe;The top inner wall suspention of the water trap container has a liquid level sensor mounting rod, and the top of the liquid level sensor mounting rod is provided with high level sensor, and the bottom of the liquid level sensor mounting rod is provided with low liquid level sensor;The bottom of the water trap container is provided with electric heater, and the power line of the electric heater is arranged in the interlayer between the outer wall and inwall of the left side wall of the water trap container.This patent can prevent compressed air from leaking while draining, and the high-efficiency continuous operation of air compressor system has been effectively ensured.

Description

Automatic heating for air compressor system is without gas consumption water trap
Technical field
A kind of drainage arrangement is the utility model is related to, it is especially a kind of to prevent what compressed air from leaking while draining Automatic heating for air compressor system is without gas consumption water trap.
Background technology
Air compressor system can produce substantial amounts of condensed water during running at high speed, and these condensed waters need in good time Discharge, just can guarantee that the normal operation of air compressor system, and existing drainage pattern is mostly open only with Valve controlling Drainage pattern, after water drains only, valve can not be shut in time, compressed air can be caused to leak, and cause air compressor machine unnecessary Energy loss, and the compressed air to leak may damage to staff.In addition, old drainage pattern uses hand-operated valve Door or magnetic valve, ponding can be produced in system so as to cause system to get rusty before draining, easily cause system jams or even damage Bad gas equipment.Furthermore original water trap is all single layer enclosure, winter is easily freezing.
Utility model content
To solve the above problems, the utility model provides a kind of use that can prevent compressed air from leaking while draining In air compressor system automatic heating without gas consumption water trap.
Realize the automatic heating for air compressor system of the utility model purpose without gas consumption water trap, including water trap Container, entering for the discharge outlet for connecting air compressor air storage tank is provided with the top half of the left side wall of the water trap container Gas port, temperature sensor is provided between the outer wall and inwall of the latter half of the left side wall of the water trap container;
Discharge outlet, the rear end of the discharge outlet are provided with the inwall of the latter half of the right side wall of the water trap container A drainpipe is connected with, electrical ball valve is installed on the drainpipe;
The top inner wall suspention of the water trap container has a liquid level sensor mounting rod, the liquid level sensor installation The top of bar is provided with high level sensor, and the bottom of the liquid level sensor mounting rod is provided with low liquid level sensor, described The height of low liquid level sensor is slightly above the height of the roof of discharge outlet;
The bottom of the water trap container is provided with electric heater, and the power line of the electric heater is arranged on the draining In interlayer between the outer wall and inwall of the left side wall of device container.
Controller is installed at the top of the water trap container.
The controller connects and controls temperature sensor simultaneously, high level sensor, low liquid level sensor, electrical ball valve And electric heater.
The automatic heating for air compressor system described in this patent is without gas consumption water trap, installed in air compressor air storage tank Discharge outlet lower section, be connected with its discharge outlet, when air compressor air storage tank water enter water trap container in reach high level pass During the position of sensor, detected by high level sensor, now the controller of the water trap container will automatically turn on by electric ball The drainpipe of valve control discharges water, when water is discharged to a certain degree, and liquid level reaches low liquid level, is examined by low liquid level sensor Measure, now the controller of the water trap container will turn off the drainpipe controlled by electrical ball valve, the interior meeting of water trap container A certain amount of water is left, and lowest water level is consistently higher than the height of the roof of discharge outlet, to cause the equipment that only water is drained, and Compressed air will not be drained.
When the device is installed out of doors, in order to prevent winter water trap container inner product water freezing, TEMP will be used Temperature in device detection tank, when temperature is less than design temperature, meeting automatic start electric heater heats to water trap container, prevents The only water freezing in water trap container, electric heater will turn off after temperature reaches design temperature certain time.
Further, the patent also has local alarm and remote alarming function, when the water in water trap container reaches high During liquid level, in the case that electrical ball valve is not turned on draining, water trap can send alarm signal automatically, be easy to staff to carry out Manual intervention.
Further, the patent also has manual drainage test function, and manual test button is pressed after switching on power, electronic Close after ball valve will automatically turn on several seconds and automatically.
The automatic heating for air compressor system described in this patent is without gas consumption water trap, simple and reliable for structure, design Ingenious, the double layer design of outer wall and inwall has antifreeze function, can prevent compressed air from leaking while draining, be effectively ensured The high-efficiency continuous operation of air compressor system, overall manufacturing cost is not high, significant effect, is advantageous to large-scale promotion use.
Brief description of the drawings
Fig. 1 is structural representation of the automatic heating of the present utility model for air compressor system without gas consumption water trap.
Embodiment
As shown in figure 1, the automatic heating of the present utility model for air compressor system is without gas consumption water trap, including draining Device container 4, the draining for connecting air compressor air storage tank 1 is provided with the top half of the left side wall of the water trap container 4 The air inlet 3 of mouth 2, TEMP is provided between the outer wall and inwall of the latter half of the left side wall of the water trap container 4 Device 5;
Discharge outlet 7 is provided with the inwall of the latter half of the right side wall of the water trap container 4, the discharge outlet 7 Rear end is connected with a drainpipe 8, and electrical ball valve 9 is provided with the drainpipe 8;
The top inner wall suspention of the water trap container 4 has a liquid level sensor mounting rod 11, the liquid level sensor The top of mounting rod 11 is provided with high level sensor 12, and the bottom of the liquid level sensor mounting rod 11 is provided with low liquid level biography Sensor 10, the height of the low liquid level sensor 10 are slightly above the height of the roof of discharge outlet 7;
The bottom of the water trap container 4 is provided with electric heater 6, and the power line 14 of the electric heater 6 is arranged on institute State in the interlayer between the outer wall and inwall of the left side wall of water trap container 4.
The top of the water trap container 4 is provided with controller 13.
The controller 13 connects and controls temperature sensor 5 simultaneously, high level sensor 12, low liquid level sensor 10, Electrical ball valve 9 and electric heater 6.
The automatic heating for air compressor system described in this patent is without gas consumption water trap, installed in air compressor air storage tank The lower section of 1 discharge outlet 2, it is connected with its discharge outlet 2, reaches high liquid when the water of air compressor air storage tank 1 enters in water trap container 4 During the position of level sensor 12, detected by high level sensor 12, now the controller 13 of the water trap container 4 will be beaten automatically Open the drainpipe 8 controlled by electrical ball valve 9 to discharge water, when water is discharged to a certain degree, and liquid level reaches low liquid level, by low Liquid level sensor 10 detects that now the controller 13 of the water trap container 4 will turn off the draining controlled by electrical ball valve 9 Pipe 8, a certain amount of water can be left in water trap container 4, and lowest water level is consistently higher than the height of the roof of discharge outlet 7, so that Obtain the equipment only to drain water, without draining compressed air.
When the device is installed out of doors, in order to prevent the inner product water freezing of winter water trap container 4, TEMP will be used Device 5 detects temperature in tank, and when temperature is less than design temperature, meeting automatic start electric heater 6 heats to water trap container 4, The water freezing in water trap container 4 is prevented, electric heater 4 will turn off after temperature reaches design temperature certain time.
Further, the patent also has local alarm and remote alarming function, when the water in water trap container 4 reaches high During liquid level, in the case that electrical ball valve 9 is not turned on draining, water trap can send alarm signal automatically, be easy to staff to enter Row manual intervention.When electric heater 6 breaks down, water trap can equally send alarm signal.
Further, the patent also has manual drainage test function, and manual test button is pressed after switching on power, electronic Close after ball valve 9 will automatically turn on several seconds and automatically.
Further, a water inlet can also be set on the outer wall of the latter half of the left side wall of the water trap container 4 Mouth 15, when the discharge outlet 2 of the water inlet 15 connection air compressor air storage tank 1, the role of water inlet 15 and the work of air inlet 3 With identical, what only air inlet 3 now connected is air feed equipment, to ensure air pressure balance.
Embodiment described above is only that preferred embodiment of the present utility model is described, not to this practicality New scope is defined, under the premise of the utility model design spirit is not departed from, this area ordinary skill technical staff couple The various modifications and improvement that technical solutions of the utility model are made, the guarantor that claims of the present utility model determine all should be fallen into In the range of shield.

Claims (2)

1. the automatic heating for air compressor system is without gas consumption water trap, including water trap container, it is characterised in that the row The air inlet of the discharge outlet for connecting air compressor air storage tank, the row are provided with the top half of the left side wall of hydrophone container Temperature sensor is provided between the outer wall and inwall of the latter half of the left side wall of hydrophone container;The right side of the water trap container Discharge outlet is provided with the inwall of the latter half of side wall, the rear end of the discharge outlet is connected with a drainpipe, the draining Electrical ball valve is installed on pipe;The top inner wall suspention of the water trap container has a liquid level sensor mounting rod, the liquid The top of level sensor mounting rod is provided with high level sensor, and the bottom of the liquid level sensor mounting rod is provided with low liquid level Sensor, the height of the low liquid level sensor are slightly above the height of the roof of discharge outlet;The bottom of the water trap container is set It is equipped with electric heater;The power line of the electric heater is arranged between the outer wall and inwall of the left side wall of the water trap container Interlayer in, controller is installed at the top of the water trap container.
2. the automatic heating according to claim 1 for air compressor system is without gas consumption water trap, it is characterised in that institute State controller while connect and control temperature sensor, high level sensor, low liquid level sensor, electrical ball valve and electrical heating Device.
CN201720492358.XU 2017-05-05 2017-05-05 Automatic heating for air compressor system is without gas consumption water trap Expired - Fee Related CN206988049U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720492358.XU CN206988049U (en) 2017-05-05 2017-05-05 Automatic heating for air compressor system is without gas consumption water trap

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720492358.XU CN206988049U (en) 2017-05-05 2017-05-05 Automatic heating for air compressor system is without gas consumption water trap

Publications (1)

Publication Number Publication Date
CN206988049U true CN206988049U (en) 2018-02-09

Family

ID=61390975

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720492358.XU Expired - Fee Related CN206988049U (en) 2017-05-05 2017-05-05 Automatic heating for air compressor system is without gas consumption water trap

Country Status (1)

Country Link
CN (1) CN206988049U (en)

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180209

Termination date: 20210505

CF01 Termination of patent right due to non-payment of annual fee