CN206986230U - Quenching inducer for brake platen cone nest - Google Patents

Quenching inducer for brake platen cone nest Download PDF

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Publication number
CN206986230U
CN206986230U CN201720712715.9U CN201720712715U CN206986230U CN 206986230 U CN206986230 U CN 206986230U CN 201720712715 U CN201720712715 U CN 201720712715U CN 206986230 U CN206986230 U CN 206986230U
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China
Prior art keywords
heating coil
circular tube
pipe
mouth pipe
nest
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Expired - Fee Related
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Inventor
李瑞卿
孔春花
张沈洁
丁芳
薛青
马戈
赵振凯
张爱霞
刘进营
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First Tractor Co Ltd
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First Tractor Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • General Induction Heating (AREA)

Abstract

For the quenching inducer of brake platen cone nest, including:The heating coil of quenching inducer, left and right square opening pipe, left and right pipe;Heating coil, left and right square opening pipe, left and right pipe are hollow tube;Left mouth water inlet tube end and left circular tube water side vertical welding, left Kou Guan water sides and the horizontal welding of heating coil water inlet pipe mouth;Right Kou Guan water sides and right circular tube water inlet end vertical welding, right mouth water inlet tube end and the horizontal welding of heating coil effluent pipe mouth;One end of left and right square opening pipe is set with heating coil internal run-through respectively, and the other end of left and right square opening pipe is set with left and right pipe internal run-through respectively.Actual induction area is increased, solves the problems, such as that sensing heating efficiency is difficult to lifting;Inductor heating coil effectively coincide with cone nest, leaves gap;Ensure the efficiency of heating surface and depth of hardening zone, be unlikely to scorification and spark phenomenon occur again.It is rational in infrastructure, it is easy to implement using reliable.

Description

Quenching inducer for brake platen cone nest
Technical field
The utility model belongs to induction heat treatment technical field, is related to a kind of quenching sensing for brake platen cone nest Device and adapted method for determining size.
Background technology
It is well known that the braking ability of tractor is the important factor in order for determining production operation safety, with agriculture machine The fast development of tool, domestic and international tractor maximization, intelligentized trend increasingly highlight, and large and middle tractor F-Zero has surpassed 30 kilometers/hour are crossed, is particularly important thus it is guaranteed that tractor braking performance is in safe practice state.
Frictional force between brake platen and friction plate when the factor for directly determining tractor braking performance quality is braking Size, and the coefficient of friction and the pressure born of rubbing surface that the size of frictional force is depended between two rubbing surfaces.Rubbing surface is held The source pressure received is extruded brake platen cone nest in steel ball, if brake platen cone nest intensity is too low, is squeezed with steel ball Worn during pressure friction, then pressure necessarily reduces, so that the frictional force between brake platen and friction plate reduces, cuts Weak braking effect.Therefore, brake platen is the vital part of brake, and its quality directly decides that tractor is using During security.
Fig. 1 is a kind of brake platen schematic diagram of tractor of the prior art.
6 cone nests are uniform-distribution with each brake platen, cone nest bottom is deep, and afterbody is shallow.Braking principle is:Two systems Dynamic device platen is bored and a steel ball is pressed from both sides at nest with respect to thirty years of age, and steel ball bores nest bottoms in two brake platens during tractor normally travel. Now, pressure is not produced between two brake platen back sides and friction plate, also with regard to zerofriction force;It is wrong by external force during braking Brake platen is moved, now steel ball is pushed to shallower cone nest afterbody by deeper cone nest bottom, and two brake platen spacing become Greatly, the back side produces friction with friction plate, so as to reach the effect of braking.
To improve the wearability that platen bores nest, currently used method is as follows:
1st, surface hardening by flame heating.
Surface hardening by flame heating is that one kind is quickly heated workpiece surface with acetylene-oxygen flame, subsequent Liquid injection cooling A kind of method for quenching surface.Its major advantage:Equipment is simple, small investment, cost are low;Do not limited by site environment and workpiece size System, applicability are wide, easy to operate;It is adapted to small lot production.
Although the method be main stream approach at present, the weak point of this method is, the flame heat time, heat away from From, translational speed and with a distance from operator experience manual operations, heating-up temperature, firing rate, heating exact position are difficult to control System, it is impossible to ensure to bore the stability of the quenching quality such as the quenching hardness on nest surface, depth of hardening zone, quenching uniformity, operation is not When even causing cone nest surface part scorification, scrapping for brake platen is caused;It is difficult to mechanization Production line;After quenching Part deformation amount is big, is unfavorable for post-production, assembling.
2nd, laser surface hardening
To solve the problems, such as that surface hardening by flame heating deformation is big, domestic scholars intend the method pair using laser surface hardening Brake platen cone nest carries out surface peening, to obtain required quenching hardness and depth of hardening zone.
Laser surface hardening is that material surface is heated to more than transformation temperature using laser, difficult to understand as material itself cools down Family name's body is changed into martensite, so that the quenching technology of material surface hardened.This technology has that power density is high, cooling rate is fast, no Need the cooling mediums such as water or oil;Case hardness is high;The advantages that workpiece deformation is small.
But the weak point of this method is that depth of hardening zone is shallower, and uneven, ball-and-socket midline is up to 1.2 mm, side Edge position only has 0.2~0.6 mm, does not reach technical requirements;In addition, laser surface hardening equipment is expensive, cost is higher, unfavorable In popularization and application.
3rd, QPQ Quench-Polish-Quench technologies
QPQ Quench-Polish-Quench technologies are based on the technique handled in nitriding salt bath and oxidation salt bath, can be realized simultaneously Nitriding and the Combined Processing of oxidation, diffusion layer organization is the compound nitride and oxide for having high intensity and high corrosion-resistant.
The wearability and corrosion stability of piece surface can be greatly improved using this technology, can solve that there is complexity well The problem of constitutional detail is difficult to strengthen, while this technology also has the advantages that workpiece distortion is small, saves.
But its diffusion layer organization depth is extremely shallow, and the compound layer to play a crucial role, its depth only has 0.03 mm, in big load Easily damaged under percussion.
4th, surface induction hardening
Surface induction hardening is to produce vortex in workpiece using electromagnetic induction and heated workpiece, then carries out table The technology of face quenching, i.e. workpiece is placed on the induction coil of enough power outputs, i.e., in inductor, in high-frequency alternating magnetic field Under effect, workpiece surface forms powerful induced-current, is brought rapidly up workpiece surface, then carries out surface hardening.This skill Art is considered solve above-mentioned insufficient ideal side because the rate of heat addition is fast, it is small to be deformed after heat by numerous scholars and technological staff Method, due to problems be present, though so that but fail to solve to be occurred well so far through repeatedly research trial at present Quenching quality problems.Existing problem is as follows:
1)Inductor profiling is poor.Because brake platen cone nest shape is small and irregular, the making to inductor is brought Very big difficulty, current inductor are mostly yi word pattern, and steamed bread of corn side applies and is covered with magnetic conduction powder, and this inductor profiling is poor, heating Efficiency is low, and micro-structure distribution is uneven.
2)Sensing spacing is difficult to control.Inductor is placed in cone nest during due to heating, viewed from above to be difficult to see that sensing Device bottom from nest bottom with a distance from, if distance the too near easily local scorification in nest bottom, or even occur sparking burn out inductor;If distance Too remote, heating effect is with regard to undesirable, and not only depth of hardening zone is partially shallow, and influences the uniformity of its quenching.
Utility model content
To solve the above problems, the purpose of this utility model is to provide a kind of quenching sense for brake platen cone nest Device and adapted method for determining size are answered, i.e., the method that profiling induction heating circle is made by using round copper pipe, is solved at present " one " font inductor profiling for using is poor, the problem of heating effect is undesirable;By using adapted method for determining size, no Only so that quenching inducer is easy to make and be easy to adapted, and impewdance matching quality is enabled to obtain significantly more efficient control System.
In order to realize the purpose of this above-mentioned utility model, the utility model uses following technical scheme:
For the quenching inducer of brake platen cone nest, including:Heating coil, left mouth pipe in quenching inducer, Right mouth pipe, left circular tube and right circular tube;The heating coil, left mouth pipe, right mouth pipe, left circular tube and right circular tube are hollow Pipe;The water inlet end of left mouth pipe and left circular tube water side vertical welding, the water side of left mouth pipe and the water inlet pipe of heating coil Saliva flat welded;The water side of right mouth pipe and the water inlet end vertical welding of right circular tube, the water inlet end and heater wire of right mouth pipe The horizontal welding of the effluent pipe mouth of circle;Left mouth pipe, one end of right mouth pipe are set with heating coil internal run-through respectively, left mouth Pipe, the other end of right mouth pipe are set with left circular tube, right circular tube internal run-through respectively.The distance between left circular tube and right circular tube are The external diameter of L4, left circular tube and right circular tube is φ.
The heating coil is hollow circular tube, is shaped as double circle spiral shapes, gap be present between the tube wall of heating coil.
The heating coil is extremely set gradually as strip from left Kou Guan junctions with right Kou Guan junctions shape Inlet segment, actual induction segmental arc, actual induction heating coil straightway and strip water exit end;The effective feeling of actual induction segmental arc It is SR2 to answer cambered surface radius, and the actual induction heating coil length of straigh line of actual induction heating coil straightway is L2, effective feeling The helical length for answering heating coil is H2;
The heating coil and the cambered surface radius in brake platen are SR1, the cone that length of straigh line L1, depth are H1 Nest is corresponding, and leaves gap.
Left circular tube, right circular tube and the grafting of external power supply adapted interface of the quenching inducer coordinate, external power supply adapted The distance between interface is L3, and external power supply adapted circle interface internal diameter is φ 1.
For the adapted method for determining size of the quenching inducer of brake platen cone nest, comprise the following steps that:
【1】, actual induction cambered surface radius SR2 adapted sizes determination:According to the brake platen that need to implement impewdance matching Bore the cambered surface radius SR1 of nest dimensional conditions and given according to the horizontal sensing spacing t sizes of sphere of induction hardening process requirement To determine, i.e. actual induction cambered surface radius SR2 adapted sizes, should be determined as follows:
SR2 = SR1-t ;
【2】, actual induction heating coil length of straigh line L2 adapteds size determine:System is according to the system that need to implement impewdance matching The length of straigh line L1 sizes of dynamic device platen cone nest and the horizontal sensing spacing t sizes of sphere according to induction hardening process requirement Determined, i.e. actual induction heating coil length of straigh line L2 adapted sizes, should be determined as follows:
L2 = L1-t;
【3】, actual induction heating coil height adapted size determine:According to the brake platen that need to implement impewdance matching Bore the depth H 1 of nest and determined according to the horizontal sensing spacing t sizes of sphere of induction hardening process requirement, i.e. effective feeling The height H2 adapted sizes of heating coil are answered, should be determined as follows:
H2 = H1-t;
【4】, the distance between left circular tube and right circular tube L4 adapteds size determines:System is according between external power supply adapted interface Distance L3 determined, i.e. the distance between left circular tube and right circular tube L4 adapted sizes, should be determined as follows:
L4 = L3;
【5】, left circular tube and right circular tube external diameter φ adapteds size determine:System is according to external power supply adapted circle interface internal diameter φ 1 Determined, i.e. left and right pipe external diameter φ adapted sizes, should be determined as follows;
φ = φ1;
So far, the adapted size of the quenching inducer of nest is bored for brake platen, all determines to finish.
Due to using techniques described above scheme, the utility model can reach following beneficial effect:
1st, the quenching inducer described in the utility model for brake platen cone nest, in the structure design of its inductor Aspect, the method for the actual induction segmental arc of double circle induction coils due to making inductor using round copper pipe, increases actual induction Area, efficiently solve the problem of sensing heating efficiency is difficult to lifting;
2nd, the quenching inducer described in the utility model for brake platen cone nest, it is according to brake platen cone nest The adapted situation of inner surface situation, the induction hardening equipment matched somebody with somebody outside and power-supply device simultaneously gives really with reference to induction hardening process requirement It is fixed, inductor is bored the profiling of nest with brake platen and greatly promote, ensure that quench-hardened case can be uniformly distributed in cone nest; And due to accurately designing, inductor heating coil can effectively coincide with cone nest, leave gap;Both it ensure that the efficiency of heating surface And depth of hardening zone, it is unlikely to occur contacting and the phenomenon of caused scorification and sparking because heating coil coincide with part again.
3rd, the quenching inducer described in the utility model for brake platen cone nest, it is novel, it is rational in infrastructure, should With reliable, it is easy to make, and application method simple possible, it is easy to implement, there is good use value.
Brief description of the drawings
Fig. 1 is that the utility model is used for the brake press plate structure schematic diagram that brake platen bores the quenching inducer of nest;
Fig. 2 is Fig. 1 A-A cross section views;
Fig. 3 is that the utility model is used for the dimensional structure diagram that brake platen bores the quenching inducer of nest;
Fig. 4 is that the utility model is used for the main structure diagram that brake platen bores the quenching inducer of nest;
Fig. 5 is Fig. 4 left view structural representation;
Fig. 6 is Fig. 4 overlooking the structure diagram;
Fig. 7 is that the utility model is used for inductor and brake platen cone nest that brake platen bores the quenching inducer of nest With the adapted schematic diagram of external power supply adapted interface;
Fig. 8 is that the utility model is used for inductor and brake platen cone nest that brake platen bores the quenching inducer of nest The adapted schematic diagram of A-A sections.
In figure:
1st, brake platen;1a, cone nest;SR1, cone nest cambered surface radius;L1, the length of straigh line for boring nest;H1, bore nest Depth;
2nd, quenching inducer;2a, heating coil;2b, left mouth pipe;2c, right mouth pipe;2d, left circular tube;2e, right circle Pipe;SR2, actual induction cambered surface radius;L2, actual induction heating coil length of straigh line;H2, actual induction heating coil height Degree;The distance between L4, left circular tube and right circular tube;φ, left circular tube and right circular tube external diameter;S, intake direction;W, water outlet direction; T, the horizontal sensing spacing of sphere;
3rd, external power supply adapted interface;The distance between L3, external power supply adapted interface;φ 1, external power supply adapted circle connect Intraoral footpath.
Embodiment
The utility model can be explained in more detail by the following examples, the utility model is not limited to following Embodiment, open the purpose of this utility model are intended to protect all changes and improvements in the scope of the utility model.
For the quenching inducer of brake platen cone nest, material is fine copper, and part includes:In quenching inducer 2 Heating coil 2a, left mouth pipe 2b, right mouth pipe 2c, left circular tube 2d and the parts of right circular tube 2e five, per being partly hollow pure Copper pipe;Wherein left mouth pipe 2b water inlet end soldering vertical with left circular tube 2d water sides is connected, and water side is with heating coil 2a's The horizontal soldering connection of water inlet pipe mouth, right mouth pipe 2c water side soldering vertical with right circular tube 2e water inlet end are connected, water inlet end It is connected with the horizontal soldering of heating coil 2a effluent pipe mouth, specific layout refers to Fig. 3;The place of welding can not make line clogging, To ensure that current can enter from left circular tube 2d, left mouth pipe 2b, heating coil 2a, right mouth pipe 2c are flowed through successively, finally from the right side Pipe 2e smoothly flows out;In heated components, pipe domestic demand leads to cooling water to Cooling Quenching inductor 2, to prevent quenching inducer 2 heating coil 2a overheats are burnt.
Heating coil 2a is the core of whole quenching inducer 2, is process, is shaped as by a hollow fine copper pipe Double circle spiral shapes, refer to Fig. 3, Fig. 4, Fig. 5 and Fig. 6.The heating coil 2a from left Kou Guan2b junctions to right mouth pipe 2c junctions shape is set gradually as strip inlet segment, actual induction segmental arc, actual induction heating coil straightway and strip Shape water exit end.Coil blocking can not occur during processing and fabricating in heating coil 2a, and cooling water can during ensureing work Heating coil 2a is cooled down in pipe internal circulation flow;In addition, heating coil 2a pipe ways during coiling to have it is certain Gap, it is ensured that will not burn out quenching inducer 2 because short circuit occurs during energization.Determine the critical size of heating coil 2a shapes Including actual induction cambered surface radius SR2, actual induction heating coil 2a length of straigh line L2 and actual induction heating coil 2a Height H2, these sizes are mainly that the size that nest 1a is bored according to brake platen determines.These critical sizes, which ensure that, to be added The precision of heat coil 2a appearance and sizes, can in appearance and size according to the heating coil 2a of these critical size processing and fabricatings Effectively it is coincide with the cone nest 1a of brake platen 1, leaves gap;Both the efficiency of heating surface and depth of hardening zone are ensure that, is unlikely to again Occur because heating coil 2a is touched and caused sparking with brake platen 1, or even the phenomenon of scorification;Further, since double circles The actual induction arc end of induction coil increases actual induction area, so as to effectively improve sensing heating efficiency.
Inductor cooling water enters inductor left circular tube 2d along water inlet direction s, flows through left mouth pipe 2b, heating coil successively 2a, right mouth pipe 2c, finally flowed out from right circular tube 2e along water outlet direction w, play heating coil 2a in Cooling Quenching inductor 2 Effect, scorification is avoided, and then improve the service life of quenching inducer 2.
The adapted method for determining size of a kind of quenching inducer for brake platen cone nest, by Fig. 1, Fig. 2, Fig. 3, figure 4th, Fig. 5, Fig. 6 know, the adapted method for determining size, mean five sizes required when quenching inducer 2 makes, i.e. quenching sense Answer the cone nest 1a of device 2 and brake platen 1 and the adapted size of power-supply device to determine, be specially:Actual induction cambered surface radius SR2, actual induction heating coil 2a length of straigh line L2, actual induction heating coil 2a height H2, left circular tube 2d and the right side The distance between pipe 2e L4 and left circular tube 2d and right circular tube 2e external diameter φ, totally five adapted sizes determination, so, not only Quenching inducer 2 allow according to need to make and be easy to adapted, and causes the cone nest 1a of brake platen 1 impewdance matching matter Measure significantly more efficient control.
Below, a kind of adapted method for determining size of the quenching inducer for brake platen cone nest is illustrated, step is such as Under:
【1】, actual induction cambered surface radius SR2 adapted sizes determination:It is explained by Fig. 1, Fig. 2 and with reference to Fig. 3, this is matched somebody with somebody Determined with size, be according to need to implement impewdance matching brake platen cone nest cambered surface radius SR1 dimensional conditions and by Determined according to the horizontal sensing spacing t sizes of sphere of induction hardening process requirement, i.e. actual induction cambered surface radius SR2 adapteds Size, it should be determined as follows:
SR2 = SR1-t ;
【2】, actual induction heating coil 2a length of straigh line L2 adapteds size determine:Give by Fig. 1, Fig. 2 and with reference to Fig. 3 Illustrate, the adapted size determine, be according to need to implement impewdance matching brake platen cone nest length of straigh line L1 sizes with And determined according to the horizontal sensing spacing t sizes of sphere of induction hardening process requirement, i.e. actual induction heating coil 2a is straight Line segment length L2 adapted sizes, should be determined as follows:
L2 = L1-t;
【3】, actual induction heating coil 2a height H2 adapteds size determine:Said by Fig. 1, Fig. 2 and with reference to Fig. 4 Bright, the adapted size determines, is to bore the depth H 1 of nest according to the brake platen that need to implement impewdance matching and quenched according to sensing The horizontal sensing spacing t sizes of sphere of ignition technique requirement are determined, i.e. the height H2 adapted chis of actual induction heating coil It is very little, it should be determined as follows:
H2 = H1-t;
【4】, left circular tube 2d, the distance between right circular tube 2e L4 adapteds size determine:System is according to external power supply adapted interface The distance between L3 determined, i.e. the distance between left circular tube 2d and right circular tube 2e L4 adapted sizes, should give as follows To determine:
L4 = L3;
【4】, left circular tube 2d, right circular tube 2e external diameter φ adapteds size determine:System is according to external power supply adapted circle interface internal diameter φ 1 is determined, i.e. left and right pipe external diameter φ adapted sizes, should be determined as follows:
φ = φ1。
So far, the adapted size of a kind of quenching inducer for brake platen cone nest, to this, all determination finishes.
Below, for an embodiment, a kind of adapted size of the quenching inducer for brake platen cone nest is illustrated Method is determined, it is as follows:
Certain enterprise's brake platen 1, its cone nest 1a wearability requirement are:Cone nest 1a inner surfaces quenching hardness 45~ 50HRC, depth of hardening zone is not less than 1.5mm, and hardened layer requires to be uniformly distributed along cone nest inner surface;Without burning, seminess Occur.
In this embodiment, the cambered surface radius SR1 that need to implement the cone nest 1a of the brake platen 1 of impewdance matching is 10mm, The length of straigh line L1 for boring nest 1a is 29mm, and the depth H 1 for boring nest is that the distance between 10mm, external power supply adapted interface L3 are 70mm, external power supply adapted circle interface internal diameter φ is 14mm;In addition, required according to induction hardening process, between the horizontal sensing of sphere It is 1mm away from t.
According to the above situation, it is determined that the adapted size of quenching inducer used, step are as follows:
1)Actual induction cambered surface radius SR2 adapted sizes, should be determined as follows:
SR2 = SR1-t = 10 -1 = 9mm
2)Actual induction heating coil 2a length of straigh line L2 adapted sizes, should be determined as follows:
L2 = L1-t= 29 -1= 28mm
3)Actual induction heating coil 2a height H2 adapted sizes, should be determined as follows:
H2 = H1-t= 10-1 = 9 mm;
4)The distance between left circular tube 2d and right circular tube 2e L4 adapted sizes, should be determined as follows:
L4 = L3= 70 mm
5)Left circular tube 2d and right circular tube 2e external diameter φ adapted sizes, should be determined as follows:
φ = φ1= 14 mm;
So far, the adapted size needed for a kind of quenching inducer for brake platen cone nest, all determined to this Finish, then, can further be improved the making G- Design of quenching inducer by this adapted size and completed its material object manufacture.
Below, a production live embodiment is lifted, illustrates a kind of quenching inducer for brake platen cone nest Live concrete configuration and concrete application situation.
In this embodiment, power-supply device model GP100-C3 type high-frequency induction hardening machines used, manufacturer are The factory of Dandong radio two.
In this embodiment, the technical parameter needed for impewdance matching, is defined below:
1st, power-supply device technical parameter:
1. supply frequency: 200KHz;
2. voltage:Filament voltage:33 V;Anode voltage:9.9 KV;Tank circuit voltage:8.6 KV;
3. electric current:Anode current:3.8 A;Grid current:1.6 A;
4. power output:35 KW;
2nd, induction hardening process technical parameter:
Heat three times, each heat-up periods 2 seconds, 4 seconds heat times first time, after heat time 5 seconds twice, be heated to Liquid injection cooling 6 seconds after quenching temperature.
After above-mentioned technical parameter determines, switch on power equipment, adjusts electrical parameter;Priming inductor cooling water pump;Open Quench cooling water.
Then, it is as follows into concrete application process described in the utility model, step:
1)Be loaded part, i.e., brake platen 1 is loaded on special mould clamp, making it bore nest 1a and inductor heating coil 2a effectively coincide, and leaves gap;
2)Connect induction hardening equipment power supply:Being in induction hardening equipment can working condition;
3)Regulation power supply equipment technical parameters and induction hardening process technical parameter, select automatic control mode;
4)Start heat button, the cone nest 1a inner surfaces of brake platen 1 are heated with automatic mode;
5)End to be heated;Liquid injection cooling 6 seconds;
6)Rotation, adjustment brake platen 1, effectively it coincide, leaves to second cone nest 1a and inductor heating coil 2a Gap;
7)Repeat step 4)With step 5), until six cone nest 1a quenchings terminate, change next brake platen 1.
For above-mentioned performance, the applicant is again according to requirement of the foregoing quenching technical to the wearability of cone nest, i.e. " cone The HRC of nest inner surface quenching hardness 45~50, depth of hardening zone is not less than 1.5 mm, and hardened layer requires equal along cone nest inner surface Even distribution;Occur without burning, seminess." technical requirements, randomly selected 5 carried out hardness, metallographic detection, as a result All meet the requirements, wherein, case hardness detection, it is 4 quenching cone nest positions of every random detection, it is as follows:
The above results show, described in the utility model " to be used for the quenching inducer and adapted chi of brake platen cone nest Very little determination method ", can meet the requirement of its quenching technical, and have received good effect.
Above-described embodiment selected in this paper embodiments for open the purpose of this utility model, currently recognizes To be suitable, but should be noted that the utility model be intended to include all belong to this design with the scope of the utility model Embodiment all changes and improvement.

Claims (5)

1. for the quenching inducer of brake platen cone nest, including:Quenching inducer(2)In heating coil(2a), left Mouth pipe(2b), right mouth pipe(2c), left circular tube(2d)And right circular tube(2e);It is characterized in that:Heating coil(2a), left mouth pipe (2b), right mouth pipe(2c), left circular tube(2d)And right circular tube(2e)It is hollow tube;Left mouth pipe(2b)Water inlet end and left circle Pipe(2d)Water side vertical welding, left mouth pipe(2b)Water side and heating coil(2a)The horizontal welding of water inlet pipe mouth;It is right Square opening pipe(2c)Water side and right circular tube(2e)Water inlet end vertical welding, right mouth pipe(2c)Water inlet end and heating coil (2a)The horizontal welding of effluent pipe mouth;Left mouth pipe(2b), right mouth pipe(2c)One end respectively with heating coil(2a)It is internal Insertion is set, left mouth pipe(2b), right mouth pipe(2c)The other end respectively and left circular tube(2d), right circular tube(2e)Internal run-through Set;Left circular tube(2d)And right circular tube(2e)The distance between be(L4), left circular tube(2d)And right circular tube(2e)External diameter be (φ).
2. the quenching inducer according to claim 1 for brake platen cone nest, it is characterised in that:Heating coil (2a)For hollow circular tube, double circle spiral shapes, heating coil are shaped as(2a)Tube wall between gap be present.
3. the quenching inducer according to claim 1 for brake platen cone nest, it is characterised in that:Heating coil (2a)From with left mouth pipe(2b)Junction to right mouth pipe(2c)Junction shape sets gradually as strip inlet segment, had Effect sensing segmental arc, actual induction heating coil straightway and strip water exit end;The actual induction cambered surface of actual induction segmental arc half Footpath is(SR2), the actual induction heating coil length of straigh line of actual induction heating coil straightway is(L2), actual induction adds The helical length of heat coil is(H2).
4. the quenching inducer according to claim 1 for brake platen cone nest, it is characterised in that:The heater wire Circle(2a)It is with the cambered surface radius in brake platen 1(SR1), length of straigh line be(L1), depth be H1 cone nest(1a)Phase It is corresponding, and leave gap.
5. the quenching inducer according to claim 1 for brake platen cone nest, it is characterised in that:Quenching inducer (2)Left circular tube(2d), right circular tube(2e)With external power supply adapted interface(3)Grafting coordinates, between external power supply adapted interface Distance be(L3), external power supply adapted circle interface internal diameter be(φ1).
CN201720712715.9U 2017-06-19 2017-06-19 Quenching inducer for brake platen cone nest Expired - Fee Related CN206986230U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107164611A (en) * 2017-06-19 2017-09-15 第拖拉机股份有限公司 The quenching inducer and adapted method for determining size of nest are bored for brake platen

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107164611A (en) * 2017-06-19 2017-09-15 第拖拉机股份有限公司 The quenching inducer and adapted method for determining size of nest are bored for brake platen

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