A kind of sand mold 3D printing old sand processing unit
Technical field
3D printing field is the utility model is related to, particularly a kind of sand mold 3D printing old sand processing unit.
Background technology
Sand mold 3D printing operation principle is first to mix foundry quartz sand and curing agent, and one layer of sand is spread in print platform
Afterwards, for printhead according to this layer of sand core contour feature sprayed resin bonding agent on layer of sand, such sanding, sprayed resin are anti-layer by layer
Multiple accumulation bonding, required sand core entity is ultimately formed, is taken out after air set from work box, surface is cleaned out and floats sand i.e.
Produced available for casting.
Because the contour shape by printing core, quantity etc. influence, sand can not possibly be fully utilized in print job case, printing
Into sand core.The sand that this part does not have blown resin is just cleaned out during finished product sand core is taken out, and is turned into " old sand ".It is old
Although sand can reclaim, it can mix in fresh sand continue printing use in a short time, the proportional quantity of old sand and fresh sand can not
More than 2:8, sanding quality otherwise can be influenceed, reduces the performances such as intensity, the surface quality of printing core, therefore old sand utilization rate is very
It is low, it is mostly in idle state.The other old sand accumulation time too long, the easy moisture absorption, lumps, is mixed into other impurities etc., it is impossible to
Match and use with fresh sand again, so that as the extension of printer working time, the amount of saving bit by bit of the old sand of recovery are more and more.
Summarized and found according to the actual printing condition of production, the average sand core printing occupation rate of work box 55% or so,
That is one action case is often made it is necessary to produce the printing old sand of nearly half chests.These printings are very high with roughing sand quality requirement,
All it is to come from external import, cost is 10 times of domestic conventional cast sand, if by old sand waste treatment, is not only exacerbated
Operation cost is printed, resource is wasted, environment is caused necessarily to pollute.
Because in consideration of it, special propose this utility model.
Utility model content
The purpose of this utility model, which is to provide one kind, to carry out recycling to caused old sand in sand mold 3D printing
The processing unit of fresh sand standard can be reached by being allowed to performance.
To achieve these goals, a kind of sand mold 3D printing old sand processing unit provided by the utility model, the old sand
Processing unit includes feeding device, roaster, conveying device and collection device;The feeding device above the roaster and with
Roaster is connected, and the material in roaster can be transported in collection device by conveying device located at roasting furnace bottom.
Preferably, the feeding device is Geju City sand hopper, and the old sand bucket lower end is provided with a valve, under the valve
Hold and counted for a sand position, the sand position meter lower end connects provided with a lower sandpipe with roaster.
Preferably, a horizontally disposed blast pipe, the blast pipe and the lower sandpipe are configured with the middle part of the lower sandpipe
Connection.
Preferably, some evenly distributed, horizontally disposed electrothermal tubes are provided with the middle part of the roaster.
Preferably, it is even that a thermometric is provided with the middle part of the roaster.
Preferably, the conveying device is a horizontally disposed helix transporting device.
Preferably, the collection device connects sand hopper for one, and the porch for connecing sand hopper is provided with a screen cloth, and the screen cloth is located at
On the downside of the delivery device tip.
Sand mold 3D printing old sand processing unit provided by the utility model, has the advantages that:
Old sand caused by sand mold 3D printing can be recycled using the present apparatus, be allowed to performance and reach poor with fresh sand
Few level, greatly reduces cost, has saved material, avoids the pollution of environment;
Batch processing can also be quickly carried out to old sand simultaneously, treatment effeciency is high.
Brief description of the drawings
Fig. 1 is sand mold 3D printing old sand processing device structure diagram provided by the utility model.
In figure:
It is even that 1. 4. times thermometrics of 7. electrothermal tube of sandpipe 5. blast pipe, 6. roaster 8. are counted in the sand position of 2. valve of old sand bucket 3.
9. the vibratory sieve 11. of helix transporting device 10. connects sand hopper
Embodiment
In order that those skilled in the art more fully understand scheme of the present utility model, it is below in conjunction with the accompanying drawings and specific real
Applying mode, the utility model is described in further detail.
Embodiment one
Fig. 1 is refer to, present embodiments provides a kind of device for the processing of sand mold 3D printing old sand.
Described device includes feeding device, roaster 6, conveying device and collection device.
The feeding device is an old sand bucket 1 for being used to accommodate old sand, and the lower end of old sand bucket 1 is provided with a valve 2, used
In the charging for controlling old sand in old sand bucket 1.
The lower end of valve 2 is provided with a sand position and counts 3, when sand position meter 3 is monitored in old sand bucket 1 without sand, then can stop whole
The operation of device.
Sand position counts 3 lower ends and is provided with a lower sandpipe 4, feeding device is connected with roaster 6.The lower middle part of sandpipe 4 is provided with one
Horizontally disposed by-pass line, it is a blast pipe 5, caused gas is thermally decomposed for discharging surface mass when old sand is calcined,
Prevent pernicious gas from being accumulated in stove.
Some horizontally disposed evenly distributed electrothermal tubes 7 are provided with roaster 6, for entering old sand in roaster 6
Heated.
The lower end of electrothermal tube 7 is provided with a thermometric even 8, for monitoring the temperature in roaster 6.
The periphery of roaster 6 is enclosed with heat-barrier material, prevents that high temperature causes damage to surrounding devices during roasting.
Conveying device is located at the bottom of roaster 6, and conveying device is a horizontally disposed helical feed dress in the present embodiment
9 are put, for the old sand handled to be transferred out into roaster 6.The blade of helix transporting device 9 is metal material in the present embodiment,
To bear high temperature during roasting.
Be collection device on the downside of the end of helix transporting device 9, collection device connects sand hopper 11 for one in the present embodiment, connects
The porch of sand hopper 11 is additionally provided with a reciprocating sieve 10, for weeding out larger particulate matter.The old sand treated through the present apparatus can quilt
Connect sand hopper 11 to collect, so as to use afterwards.
Embodiment two
A kind of method of sand mold 3D printing old sand processing is present embodiments provided, at the device in embodiment one
Reason.
Recovery old sand is concentrated in old sand bucket, after a certain amount of sand is reached, opening lower end valve will by sand deadweight flowing
Roaster is full of, due to sand from accumulate formed sand-flood can in roaster slot milling, the row after being easy in roasting process
Gas.
Power-on, old sand in roaster is heated by heating tube heating, while the thermometric couple old sand in roaster
Temperature is detected, and starts to be incubated timing after default 350 DEG C of sintering temperature is reached.
Insulation 80 minutes, after soaking time arrives, signal enabling helix transporting device motor, sand screw rod is pushed away slowly by after roasting
Sand exit roaster cooling, then fall on vibratory sieve, weed out larger impurity particle thing, finally fall into connect it is stand-by in sand hopper.
Roast furnace top sand inlet continues to supplement pending old sand while shaking out, when thermometric occasionally monitors that temperature is reduced to
During less than 10 DEG C of set point of temperature, stop shaking out.Repeat-heating insulation afterwards, which is shaked out, cools down the step of sieving is collected so as to old sand
Old sand in bucket carries out continuous processing.
When meter is detected in old sand bucket without sand when sand position, stop the operation of whole device.
Embodiment three
A kind of method of sand mold 3D printing old sand processing is present embodiments provided, at the device in embodiment one
Reason.
The method used in the present embodiment and the method in embodiment two are basically identical, and difference is, in the present embodiment
Default sintering temperature is 450 DEG C, and soaking time is 60 minutes.
Example IV
A kind of method of sand mold 3D printing old sand processing is present embodiments provided, at the device in embodiment one
Reason.
The method used in the present embodiment and the method in embodiment two are basically identical, and difference is, in the present embodiment
Default sintering temperature is 600 DEG C, and soaking time is 70 minutes.
Embodiment five
A kind of method of sand mold 3D printing old sand processing is present embodiments provided, at the device in embodiment one
Reason.
The method used in the present embodiment and the method in embodiment two are basically identical, and difference is, in the present embodiment
Default sintering temperature is 750 DEG C, and soaking time is 30 minutes.
The old sand sample and fresh sand that the sand mold 3D printing old sand processing method provided in embodiment two to five of learning from else's experience treats,
Add the curing agent and furane resins of equivalent thereto respectively, mixing, prepare reference block, test 24 hours hardening strengths,
As a result it is as shown in table 1.
24 hours hardening strength contrast tables of the old sand sample of table 1 and fresh sand reference block
From table 1 it follows that fresh sand and calcination process old sand test block tensile strength approach, i.e. the performance of old sand completely may be used
Sand mold 3D printing operation is carried out to substitute fresh sand, not influenceing core to the slight change of printing fineness of sand distribution in roasting process makes
Use intensity.
Therefore using the sand mold 3D printing old sand processing unit provided in the utility model to the old sand of sand mold 3D printing at
Reason, cost can be greatly reduced, save material, while avoid the environmental pollution caused by discarded old sand.
Meanwhile old sand is handled using the sand mold 3D printing old sand processing unit provided in the utility model, can continuously it follow
Ring processing, treatment effeciency is high, and effect is good, can be processed in batches a large amount of old sands.
Specific case used herein is elaborated to utility model design, and the explanation of above example is
It is used to help understand core concept of the present utility model.It should be pointed out that for those skilled in the art,
On the premise of not departing from utility model design, any obvious modification, equivalent substitution or other improvement for being made all should
Within the scope of protection of the utility model.