CN206981546U - A kind of double internal lock moulds for thin plate impressing connection - Google Patents
A kind of double internal lock moulds for thin plate impressing connection Download PDFInfo
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- CN206981546U CN206981546U CN201720380984.XU CN201720380984U CN206981546U CN 206981546 U CN206981546 U CN 206981546U CN 201720380984 U CN201720380984 U CN 201720380984U CN 206981546 U CN206981546 U CN 206981546U
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- 238000004049 embossing Methods 0.000 abstract description 8
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000000641 cold extrusion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
本实用新型涉及一种用于薄板压印连接的双内锁模具,属于模具设计技术领域。该用于薄板压印连接的双内锁模具,包括冲头和与冲头配合的下模,所述下模包括圆凸台、内圆环柱和外圆环柱,所述冲头底部设有圆柱孔,圆凸台与内圆环柱之间形成内凹槽内圆环柱和外圆环柱之间形成外凹槽。该双内锁模具连接强度更大、更可靠、操作简单、环保经济、易于成形和易于起模。
The utility model relates to a double inner-lock mold used for embossing connection of thin plates, which belongs to the technical field of mold design. The double internal lock mold for thin plate embossing connection includes a punch and a lower mold matched with the punch, the lower mold includes a circular boss, an inner circular column and an outer circular column, and the bottom of the punch is provided There is a cylindrical hole, and an inner groove is formed between the circular boss and the inner circular column, and an outer groove is formed between the inner circular column and the outer circular column. The double inner-lock mold has greater connection strength, more reliability, simple operation, environmental protection and economy, easy forming and easy mold ejection.
Description
技术领域technical field
本实用新型涉及一种用于薄板压印连接的双内锁模具,属于模具设计技术领域。The utility model relates to a double inner lock mold used for embossing connection of thin plates, which belongs to the technical field of mold design.
背景技术Background technique
随着航空和汽车制造业的不断发展,轻量化结构和新轻型材料的应用日益广泛。在航空和汽车制造领域应用最多的是铝、镁合金等板材,现有的板材连接方法包括焊接、螺栓连接及铆接等,但由于这些板材的化学或物理性能导致焊接性能不好或无法焊接,螺栓连接及铆接等需预先打孔,工艺复杂,密封性能差,还需使用附加连接件如螺栓及铆钉等。而压印连接是一项应用于板材连接的新技术。它通过压印连接模具在外力作用下对板材实施冷挤压变形,迫使被连接材料组合在连接点处发生材料流动,通过金属塑性变形形成相互镶嵌的连接点来实现材料连接。但是当前压印连接都是单内锁连接点,板材连接后往往会有连接强度不足或成形不好等一些问题,并且对于一些板材连接强度需求较大的情况,采用单内锁压印连接点需要对板材进行多次连接,不但过程繁琐,而且效率低下。为此,需要研制开发一种用于薄板压印连接的双内锁压印模具。With the continuous development of aviation and automobile manufacturing, the application of lightweight structures and new lightweight materials is becoming more and more extensive. Aluminum, magnesium alloy and other plates are most widely used in the fields of aviation and automobile manufacturing. The existing plate connection methods include welding, bolting and riveting, etc., but due to the chemical or physical properties of these plates, the welding performance is poor or cannot be welded. Bolt connection and riveting need to be pre-drilled, the process is complicated, the sealing performance is poor, and additional connecting parts such as bolts and rivets are required. The embossed connection is a new technology applied to the connection of plates. It implements cold extrusion deformation on the plate under the action of external force through the embossing connection mold, forcing the combination of materials to be connected to flow at the connection point, and the connection point is formed by metal plastic deformation to realize the material connection. However, the current embossed connection is a single inner lock connection point. After the plates are connected, there are often some problems such as insufficient connection strength or poor shape. It is necessary to connect the plates multiple times, which is not only a cumbersome process, but also inefficient. For this reason, it is necessary to develop a double inner lock embossing mold for thin plate embossing connection.
发明内容Contents of the invention
针对上述现有技术存在的问题及不足,本实用新型提供一种用于薄板压印连接的双内锁模具。该双内锁模具连接强度更大、更可靠、操作简单、环保经济、易于成形和易于起模。本实用新型通过以下技术方案实现。Aiming at the problems and deficiencies in the above-mentioned prior art, the utility model provides a double inner-locking die used for thin plate embossing connection. The double inner-lock mold has greater connection strength, more reliability, simple operation, environmental protection and economy, easy forming and easy mold ejection. The utility model is realized through the following technical solutions.
一种用于薄板压印连接的双内锁模具,包括冲头和与冲头配合的下模,所述下模包括从内至外的圆凸台、内圆环柱和外圆环柱,所述冲头底部设有圆柱孔,圆凸台与内圆环柱之间形成内凹槽,内圆环柱和外圆环柱之间形成外凹槽。A double internal lock mold for thin plate stamping connection, including a punch and a lower mold matched with the punch, the lower mold includes a circular boss from the inside to the outside, an inner ring column and an outer ring column, The bottom of the punch is provided with a cylindrical hole, an inner groove is formed between the circular boss and the inner circular column, and an outer groove is formed between the inner circular column and the outer circular column.
所述圆凸台带有0.5°~2°拔模斜度。The circular boss has a draft angle of 0.5°-2°.
本实用新型的工作原理为:如图3所示,将两块板置于下模上,当冲头带着圆柱孔开始下降时,上、下两板开始发生较小的弹塑性变形,冲头下行到一定距离的时候,由于上板的挤压下板继续向下变形,随着冲头继续下降,板材开始填充下模空隙并向下模内圈凹槽和外圈凹槽内流动,并形成具有一定的镶嵌量的机械互锁的结构,进而形成具有内外圈两层内锁的双内锁压印连接结构。The working principle of the utility model is as follows: as shown in Figure 3, put the two plates on the lower die, when the punch begins to descend with the cylindrical hole, the upper and lower plates begin to undergo small elastic-plastic deformation, and the punching When the head goes down to a certain distance, the lower plate continues to deform downward due to the extrusion of the upper plate. As the punch continues to descend, the plate begins to fill the gap of the lower die and flow into the inner and outer grooves of the lower die. And form a mechanical interlock structure with a certain amount of mosaic, and then form a double inner lock embossing connection structure with two layers of inner locks on the inner and outer rings.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、本实用新型采用双内锁压印连接结构,相比于现有单内锁的压印连接,双内锁压印连接点的强度高、连接可靠。1. The utility model adopts a double inner lock embossed connection structure. Compared with the existing single inner lock embossed connection, the strength of the double inner lock embossed connection point is high and the connection is reliable.
2、本实用新型所设计的冲头及下模均设计有必要的过度圆角,下模中心凸台有拔模斜度,降低了模具的磨损和易于连接后板材的起模。2. Both the punch and the lower die designed in the utility model have necessary excessive rounded corners, and the central boss of the lower die has a draft slope, which reduces the wear of the die and facilitates the ejection of the connected plates.
3、本实用新型所设计的下模有内外圈凹槽,凹槽的作用增大了内部变形空间,有利于板材成形。3. The lower mold designed by the utility model has inner and outer ring grooves, and the function of the grooves increases the internal deformation space, which is beneficial to the forming of the plate.
4、本实用新型可以用于金属、非金属、不同材质的金属板材等之间的连接。4. The utility model can be used for the connection between metal, non-metal, and metal plates of different materials.
附图说明Description of drawings
图1是本实用新型冲头与下模三维结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of punch of the present utility model and lower mold;
图2是本实用新型冲头局部剖面图;Fig. 2 is a partial sectional view of the punch of the utility model;
图3为本实用新型下模剖面图;Fig. 3 is a sectional view of the lower die of the utility model;
图4是本实用新型工作原理示意图。Fig. 4 is a schematic diagram of the working principle of the utility model.
图中:1-圆柱孔,2-圆凸台,3-内圆环柱,4-外圆环柱,5-外凹槽,6-内凹槽。In the figure: 1-cylindrical hole, 2-circular boss, 3-inner ring column, 4-outer ring column, 5-outer groove, 6-inner groove.
具体实施方式detailed description
下面结合附图和具体实施方式,对本实用新型作进一步说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described further.
实施例1Example 1
如图1和2所示,该用于薄板压印连接的双内锁模具,包括冲头和与冲头配合的下模,所述下模包括从内至外的圆凸台2、内圆环柱3和外圆环柱4,所述冲头底部设有圆柱孔1,圆凸台2与内圆环柱3之间形成内凹槽6,内圆环柱3和外圆环柱4之间形成外凹槽5。As shown in Figures 1 and 2, the double internal lock mold for stamping and connection of thin plates includes a punch and a lower mold matched with the punch. The lower mold includes a circular boss 2 from the inside to the outside, an inner circle Ring column 3 and outer ring column 4, the bottom of the punch is provided with a cylindrical hole 1, an inner groove 6 is formed between the circular boss 2 and the inner ring column 3, the inner ring column 3 and the outer ring column 4 Outer grooves 5 are formed therebetween.
其中圆凸台2带有0.5°拔模斜度。Wherein the circular boss 2 has a draft angle of 0.5°.
实施例2Example 2
如图1和2所示,该用于薄板压印连接的双内锁模具,包括冲头和与冲头配合的下模,所述下模包括从内至外的圆凸台2、内圆环柱3和外圆环柱4,所述冲头底部设有圆柱孔1,圆凸台2与内圆环柱3之间形成内凹槽6,内圆环柱3和外圆环柱4之间形成外凹槽5。As shown in Figures 1 and 2, the double internal lock mold for stamping and connection of thin plates includes a punch and a lower mold matched with the punch. The lower mold includes a circular boss 2 from the inside to the outside, an inner circle Ring column 3 and outer ring column 4, the bottom of the punch is provided with a cylindrical hole 1, an inner groove 6 is formed between the circular boss 2 and the inner ring column 3, the inner ring column 3 and the outer ring column 4 Outer grooves 5 are formed therebetween.
其中圆凸台2带有2°拔模斜度。Wherein the circular boss 2 has a draft angle of 2°.
实施例3Example 3
如图1和2所示,该用于薄板压印连接的双内锁模具,包括冲头和与冲头配合的下模,所述下模包括从内至外的圆凸台2、内圆环柱3和外圆环柱4,所述冲头底部设有圆柱孔1,圆凸台2与内圆环柱3之间形成内凹槽6,内圆环柱3和外圆环柱4之间形成外凹槽5。As shown in Figures 1 and 2, the double internal lock mold for stamping and connection of thin plates includes a punch and a lower mold matched with the punch. The lower mold includes a circular boss 2 from the inside to the outside, an inner circle Ring column 3 and outer ring column 4, the bottom of the punch is provided with a cylindrical hole 1, an inner groove 6 is formed between the circular boss 2 and the inner ring column 3, the inner ring column 3 and the outer ring column 4 Outer grooves 5 are formed therebetween.
其中圆凸台2带有1°拔模斜度。Wherein the circular boss 2 has a draft angle of 1°.
以上结合附图对本实用新型的具体实施方式作了详细说明,但是本实用新型并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。The specific implementation of the utility model has been described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above-mentioned implementation. Various changes are made.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107470481A (en) * | 2017-07-04 | 2017-12-15 | 昆明理工大学 | A kind of double internal lock attachment means of impressing for thin plate connection and method |
CN108435935A (en) * | 2018-03-28 | 2018-08-24 | 昆明理工大学 | A kind of punch set prepressing device and processing method for imprinting foam metal interlayer in connection sandwich structure |
CN111015175A (en) * | 2019-12-31 | 2020-04-17 | 湘潭大学 | Bidirectional internal locking press-riveting connection method |
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2017
- 2017-04-12 CN CN201720380984.XU patent/CN206981546U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107470481A (en) * | 2017-07-04 | 2017-12-15 | 昆明理工大学 | A kind of double internal lock attachment means of impressing for thin plate connection and method |
CN108435935A (en) * | 2018-03-28 | 2018-08-24 | 昆明理工大学 | A kind of punch set prepressing device and processing method for imprinting foam metal interlayer in connection sandwich structure |
CN108435935B (en) * | 2018-03-28 | 2019-09-27 | 昆明理工大学 | A kind of punch sleeve preloading device and processing method for embossing and connecting the foam metal interlayer in the sandwich structure |
CN111015175A (en) * | 2019-12-31 | 2020-04-17 | 湘潭大学 | Bidirectional internal locking press-riveting connection method |
CN111015175B (en) * | 2019-12-31 | 2021-05-04 | 湘潭大学 | A two-way inner locking pressure riveting connection method |
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