CN206979442U - Storage battery industrial dust collector - Google Patents

Storage battery industrial dust collector Download PDF

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Publication number
CN206979442U
CN206979442U CN201621162397.5U CN201621162397U CN206979442U CN 206979442 U CN206979442 U CN 206979442U CN 201621162397 U CN201621162397 U CN 201621162397U CN 206979442 U CN206979442 U CN 206979442U
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China
Prior art keywords
storage battery
dust collector
industrial dust
base
wireless remote
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CN201621162397.5U
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蒋应书
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SHANGHAI NAICO ENVIRONMENTAL PROTECTION TECHNOLOGY Co Ltd
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SHANGHAI NAICO ENVIRONMENTAL PROTECTION TECHNOLOGY Co Ltd
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Abstract

The utility model discloses a kind of storage battery industrial dust collector, including base, the lower section of the base sets universal wheel, support frame and triangle frame plate are set on the base, collecting vessel is set on support frame as described above, and the lower section of the collecting vessel sets motor case and dust-absorbing filtering device, it is characterised in that:The lower section of motor case and the dust-absorbing filtering device sets battery box, and the battery box is arranged on base with drawing structure, and the battery box is provided with handle.Storage battery industrial dust collector provided by the utility model, it is novel that storage battery is set, and preposition take off is arranged to create, in addition, by intelligent control, is more convenient practice operation.

Description

Storage battery industrial dust collector
Technical field
It the utility model is related to a kind of dust catcher, more particularly to a kind of storage battery industrial dust collector.
Background technology
Modern industry is increasingly paid attention to factory working environment, and in production enterprise, lathe and workshop are to working environment Cleannes require it is higher, require that worker cleans to working environment daily in actual production, this operational means on the one hand Labor intensity is big, and efficiency is low, and effect is also bad.
In addition, in some dust explosion protection fields, the driving source for the industrial dust collector that factory uses is generally power supply, meeting at present Bring a potential safety hazard:If electric wire breakage will produce electric leakage and spark in moving process, and then produce explosion danger. Therefore, it is necessary to which a kind of simple and practical, safe dust catcher replaces the existing industrial dust collector using power supply as driving source;
The utility model provides a kind of storage battery industrial dust collector, and can be applicable to some does not have power supply or connect power line inconvenience Occasion;Current industrial dust collector is outdoor for some mainly by the use of live power supply or source of the gas as power drive motor Non-transformer or working area cause the occasion of wiring inconvenience not to be applicable greatly, and technical scheme provided by the utility model is mainly Designed for such operating mode, in the case of power supply or source of the gas, power to motor using storage battery, collected in motor operation Negative pressure is formed in bucket, so as to carry out dust suction operation, is not limited by place and power supply.When storage battery uses the minimum of setting, lead to Crossing setting low pressure alarm can allow machine to be automatically stopped, so as to protect the service life of storage battery.
With the development of the communication technology, provided by the utility model kind of storage battery industrial dust collector, according to the principle of single-chip microcomputer To control the starting with stopping and making corresponding action according to the operation of people of dust catcher, and then realize radio communication.This reality With the kind storage battery industrial dust collector of new offer, the coding and decoding of wireless communication technology, modulation /demodulation, High frequency amplification, nothing are utilized The general principles such as line transmission, mixing power amplifier, realize the intelligent control to dust catcher.Design structure is simple, easily operation.
Utility model content
The utility model is to provide a kind of storage battery industrial dust collector to solve the technical scheme that above-mentioned technical problem uses, Wherein, specific design mode is:
Including base, the lower section of the base sets universal wheel, and support frame and triangle frame plate are set on the base, described Collecting vessel is set on support frame, and the lower section of the collecting vessel sets motor case and dust-absorbing filtering device, it is characterised in that:It is described The lower section of motor case and dust-absorbing filtering device sets battery box, and the battery box is arranged on base with drawing structure, described Battery box is provided with handle.
Interface tube is set on the collecting vessel, sweep-up pipe is set in the interface tube, described sweep-up pipe one end connects dust suction Filter, other end connection cleaner head, the cleaner head are that preposition dust suction is taken off, and the preposition dust suction is taken off connects bottom by support Seat, the front end that the preposition dust suction is taken off set a roller.
Universal wheel in front of the base sets motor, and the motor drives universal wheel to roll by power transmission shaft It is dynamic.
The motor connects motor-drive circuit, and the motor-drive circuit connects single-chip microcomputer, and the single-chip microcomputer connects Liquid crystal display, signal processor are connect, the signal processor connection avoidance sensor and dropproof sensor, the single-chip microcomputer connect Wireless remote receiver is connect, the Wireless remote receiver is correspondingly arranged wireless remote control emitter.
The single-chip microcomputer, liquid crystal display, signal processor, avoidance sensor, Wireless remote receiver are arranged on tripod On plate.
The Wireless remote receiver includes operating key, the operating key connect coding module, the coding module connection Modulation module, the modulation module connect power amplifier, and the modulation module connects battery supply.
The Wireless remote receiver includes decoder module, and the decoder module connects demodulation module, the demodulation module Amplification module is connected, the demodulation module connects D.C. regulated power supply.
Dropproof sensor is used for the low-lying place for detecting road surface using infrared ray photoelectric integrated transducer, by the height of collection For low level signal after LM324N voltage comparators, the low and high level for sending out standard send single-chip microcomputer to handle;
Infrared ray photoelectric integrated transducer is fixed on base forward position, during traveling, transmitting tube transmitting Infrared irradiation ground, Light is received after ground return by reception pipe, exports high level signal, when running into low-lying place, the infrared light of transmitting terminal transmitting Absorbed, receiving terminal does not receive the infrared light of reflection, send single-chip microcomputer to handle after transducers output low-level signal;Design altogether Two optoelectronic integration sensors, device is in left and right two positions in base forward position respectively, when left side photoelectric sensor not by When infrared light shines, single-chip microcomputer control dolly is turned right;When right side, photoelectric sensor is not shone by infrared light, single-chip microcomputer control is small Car is turned left;When arranged on left and right sides photoelectric sensor is not shone by infrared light, single-chip microcomputer control is fallen back;
Circuit operation principle:If flat ground, infrared light can return by ground return, reflex to receiving pole, Now U3<U2, through comparator relatively after export low level, output signal gives single-chip microcomputer processing.If low-lying or stair Etc. lower, the infrared light of transmitting would not reflect, and one end of reception there just is not reflected signal, now U3>U2, through amplifier ratio After relatively, high level is exported, send single-chip microcomputer to handle.
The avoidance sensor is mounted in the left front and right front of base with two microswitch, when barrier is encountered When microswitch, base can control avoiding obstacles body by single-chip microcomputer.
The control coding module, the encoded signal that coding chip PT2262 is sent is by address code, numeric data code, synchronous code character Into a complete code word, after decoding chip PT2272 receives signal, its address code after comparing verification twice, and VT pin are High level is exported, at the same time corresponding data pin also exports high level, if transmitting terminal presses & hold always, coding chip Can continuously it launch.PT2262 features:CMOS technology manufactures, and low-power consumption, external component is few, RC oscillation resistances, operating voltage model Enclose width:2.6~15v, data are at most up to 6, and address code is at most up to 531441 kinds;
Modulate emission module, when emitter does not have button to press, its 17 pin is low level, so 315MHz height takes place frequently Transmit-receive radio road does not work, and when there is button to press, its 17th pin exports modulated serial data signal, when 17 pin are high period Between 315MHz high frequency transmission circuit starting of oscillation and launch constant amplitude high-frequency signal, when 17 pin be low flat period 315MHz high-frequency emission Circuit stops oscillation, so high frequency transmission circuit is completely controlled by the data signal of PT2262 17 pin output, so as to high frequency Circuit completes amplitude keying (ASK modulation) equivalent to the amplitude modulation that modulation degree is 100%.
The working frequency of data transmission module:315MHZ, frequency stability:± 75KHZ, transmission power:≤ 500MW, it is quiet State electric current:≤ 0.1UA, emission current:3~50MA 7, operating voltage:3~12VDF of DC.Using sound table resonator SAW frequency stabilizations, Frequency stability is high, is particularly suitable for multiple one and receives wireless remote control and data transmission system.Modulate emission module adds one Data modulation transistor Q2, this structure allow it easily with other regular coding circuits, rolling code circuit and monolithic Machine interface, without considering the operating voltage of coding circuit and the size of output amplitude signal value.
Modulate emission module, when emitter does not have button to press, its 17 pin is low level, so 315MHz high frequency Radiating circuit does not work, and when there is button to press, its 17th pin exports modulated serial data signal, when 17 pin are high level Period 315MHz high frequency transmission circuit starting of oscillation simultaneously launches constant amplitude high-frequency signal, when the height that 17 pin are low flat period 315MHz takes place frequently Transmit-receive radio road stops oscillation, so high frequency transmission circuit is completely controlled by the data signal of PT2262 17 pin output, so as to height Frequency circuit completes amplitude keying (ASK modulation) equivalent to the amplitude modulation that modulation degree is 100%;
The working frequency of data transmission module:315MHZ, frequency stability:± 75KHZ, transmission power:≤ 500MW, it is quiet State electric current:≤ 0.1UA, emission current:3~50MA 7, operating voltage:3~12VDF of DC.Using sound table resonator SAW frequency stabilizations, Frequency stability is high, is particularly suitable for multiple one and receives wireless remote control and data transmission system;
Modulate emission module adds a number of elements according to modulation transistor Q2, this structure allow it easily with it is other Regular coding circuit, rolling code circuit and interface microcontroller, operating voltage and output amplitude letter without considering coding circuit Number value size.
Drive module is decoded, is decoded using with PT2272 supporting PT2262, D0, D1, D2, D3 are decoding chip PT2272 The four figures of integrated circuit has the high level that 5V or so can be exported during signal, driving current about 2mA, with transmitter according to output end On it is four corresponding one by one for button;
PT2272 decoding chips have different suffix, represent different functions, there is L4/M4/L6/M6 point, and wherein L is represented Output is latched, as long as data are properly received with regard to that can be always maintained at corresponding level state, until next remote-control data changes When change.M represent unlatching output, data pin output level be instantaneous and also whether launch with transmitting terminal it is corresponding, can For the control of similar crawl, PT2272M4 chips are used to realize the real-time control to base.
Cover plate is set on the storage vat, and the cover plate is removably arranged on collecting vessel, the support Two groups of hand-push apparatus are set on frame, and one group fixed for level, and another group is adjustable-angle.
The utility model has the advantages that relative to prior art:
1) motor case is arranged to can adjust, removable mode, facilitates the maintenance and replacing of internals;
2) storage battery is arranged on base, under motor case body by pull box-type, is on the one hand beneficial to machine entirety It is stable, on the other hand it is beneficial to change battery;
3) cleaner head is arranged to the preposition form taken off, and can pass through according to the preposition size and length taken off of adjustment is actually needed The preposition cleaner head for taking off formula increases operating efficiency so that machinery operation is more efficient;
4) motor being set by the universal wheel in front of base, motor drives universal wheel to roll by power transmission shaft, Motor connects motor-drive circuit, motor-drive circuit connection single-chip microcomputer, single-chip microcomputer connection liquid crystal display, signal transacting Device, the signal processor connection avoidance sensor and dropproof sensor, single-chip microcomputer connection Wireless remote receiver, wireless remote Control receiver is correspondingly arranged wireless remote control emitter;It can realize that the intelligence that dust catcher is run is controlled by the setting of these parts System.
Brief description of the drawings
Fig. 1 is the structural representation of storage battery industrial dust collector.
Fig. 2 is the structural representation of storage battery industrial dust collector.
Fig. 3 is the control system figure of storage battery industrial dust collector.
Fig. 4 is the system construction drawing of wireless remotecontrol emitter.
Fig. 5 is the system construction drawing of wireless remotecontrol receiver.
Fig. 6 is the general frame of the circuit of control system.
Fig. 7 is control coding module circuit.
Fig. 8 is modulate emission modular circuit.
Fig. 9 is reception adjustment module circuit.
Figure 10 is decoding drive module circuit.
Figure 11 is dropproof circuit theory diagrams.
Figure 12 is collision avoidance system design drawing.
Figure 13 is the setting figure of motor.
In figure
The hand-push apparatus 7 of 1 collecting vessel, 2 cover plate, 3 motor case, 4 support frame, 5 interface tube 6 is preposition to take off 8 sweep-up pipes 9 The motor of 14 battery box of cleaner head 10 support, 11 universal wheel, 12 base, 13 adjustable-angle hand-push apparatus 15
Embodiment
A kind of storage battery industrial dust collector provided by the utility model, including base 12, the lower section of the base 12 set ten thousand To wheel 11, support frame 4 and triangle frame plate are set on the base 12, collecting vessel 1, the collecting vessel 1 are set on support frame as described above 4 Lower section motor case 3 and dust-absorbing filtering device are set, the lower section of the motor case 3 and dust-absorbing filtering device sets battery box 14, the battery box 14 is arranged in a manner of drawing structure on base 12, and the battery box 14 is provided with handle.
Interface tube 5 is set on the collecting vessel 1, sweep-up pipe 8, the one end of sweep-up pipe 8 connection are set in the interface tube 5 Dust suction filter, other end connection cleaner head 9, the cleaner head 9 are that preposition dust suction takes off 7, and the preposition dust suction takes off 7 and passes through support 10 connect bases 12, the front end that the preposition dust suction takes off 7 set a roller.Cover plate 2, the bucket are set on the collecting vessel 1 Cover plate 2 is removably arranged on collecting vessel 1, and two groups of hand-push apparatus 6 are set on support frame as described above 4, and one group is horizontal solid Fixed pattern, another group is adjustable-angle.
Motor case 3 is arranged to can adjust, removable mode, facilitates the maintenance and replacing of internals;By storage battery It is arranged on by pull box-type on base 12, under motor case body 3, is on the one hand beneficial to machine monolithic stability, on the other hand It is beneficial to change battery;Cleaner head 9 is arranged to the preposition form taken off, and can adjust the preposition size and length taken off according to being actually needed Degree, operating efficiency is increased by the preposition cleaner head 9 for taking off formula so that machinery operation is more efficient;
A kind of storage battery industrial dust collector provided by the invention, realizes that the mode of intelligent control is accomplished by the following way:
The universal wheel 11 in the front of base 12 sets motor, and the motor drives universal wheel to roll by power transmission shaft It is dynamic.The motor connects motor-drive circuit, and the motor-drive circuit connects single-chip microcomputer, and the single-chip microcomputer connects liquid crystal Display, signal processor, the signal processor connection avoidance sensor and dropproof sensor, the single-chip microcomputer connection is wireless Remote-control receiver, the Wireless remote receiver are correspondingly arranged wireless remote control emitter.
Single-chip microcomputer, liquid crystal display, signal processor, avoidance sensor, Wireless remote receiver are arranged on triangle frame plate.
Wireless remote receiver includes operating key, the operating key connect coding module, the coding module connection modulation Module, the modulation module connect power amplifier, and the modulation module connects battery supply.
Wireless remote receiver includes decoder module, and the decoder module connects demodulation module, the demodulation module connection Amplification module, the demodulation module connect D.C. regulated power supply.
Dropproof sensor is used for the low-lying place for detecting road surface using infrared ray photoelectric integrated transducer, by the height of collection For low level signal after LM324N voltage comparators, the low and high level for sending out standard send single-chip microcomputer to handle;
Infrared ray photoelectric integrated transducer is fixed on base forward position, during traveling, transmitting tube transmitting Infrared irradiation ground, Light is received after ground return by reception pipe, exports high level signal, when running into low-lying place, the infrared light of transmitting terminal transmitting Absorbed, receiving terminal does not receive the infrared light of reflection, send single-chip microcomputer to handle after transducers output low-level signal;Design altogether Two optoelectronic integration sensors, device is in left and right two positions in base forward position respectively, when left side photoelectric sensor not by When infrared light shines, single-chip microcomputer control dolly is turned right;When right side, photoelectric sensor is not shone by infrared light, single-chip microcomputer control dolly Turn left;When arranged on left and right sides photoelectric sensor is not shone by infrared light, single-chip microcomputer control is fallen back;
Circuit operation principle:If flat ground, infrared light can return by ground return, reflex to receiving pole, Through comparator relatively after export low level, output signal gives single-chip microcomputer processing, if the lower such as low-lying or stair, transmitting Infrared light would not reflect, one end of reception there just is not reflected signal, through amplifier relatively after, export high level, send list The processing of piece machine.
The avoidance sensor is mounted in the left front and right front of base with two microswitch, when barrier touches When to microswitch, base can control avoiding obstacles body by single-chip microcomputer.
The control coding module, the encoded signal that coding chip PT2262 is sent is by address code, numeric data code, synchronous code character Into a complete code word, after decoding chip PT2272 receives signal, its address code after comparing verification twice, and VT pin are High level is exported, at the same time corresponding data pin also exports high level, if transmitting terminal presses & hold always, coding chip Can continuously it launch, PT2262 features:CMOS technology manufactures, and low-power consumption, external component is few, RC oscillation resistances, operating voltage model Enclose width:2.6~15v, data are at most up to 6, and address code is at most up to 531441 kinds;
Modulate emission module, when emitter does not have button to press, its 17 pin is low level, so 315MHz height takes place frequently Transmit-receive radio road does not work, and when there is button to press, its 17th pin exports modulated serial data signal, when 17 pin are high period Between 315MHz high frequency transmission circuit starting of oscillation and launch constant amplitude high-frequency signal, when 17 pin be low flat period 315MHz high-frequency emission Circuit stops oscillation, so high frequency transmission circuit is completely controlled by the data signal of PT2262 17 pin output, so as to high frequency Circuit completes amplitude keying (ASK modulation) equivalent to the amplitude modulation that modulation degree is 100%;
The working frequency of data transmission module:315MHZ, frequency stability:± 75KHZ, transmission power:≤ 500MW, it is quiet State electric current:≤ 0.1UA, emission current:3~50MA 7, operating voltage:3~12VDF of DC.Using sound table resonator SAW frequency stabilizations, Frequency stability is high, is particularly suitable for multiple one and receives wireless remote control and data transmission system.
Modulate emission module adds a number of elements according to modulation transistor Q2, this structure allow it easily with it is other Regular coding circuit, rolling code circuit and interface microcontroller, operating voltage and output amplitude letter without considering coding circuit Number value size.
Modulate emission module, when emitter does not have button to press, its 17 pin is low level, so 315MHz height takes place frequently Transmit-receive radio road does not work, and when there is button to press, its 17th pin exports modulated serial data signal, when 17 pin are high period Between 315MHz high frequency transmission circuit starting of oscillation and launch constant amplitude high-frequency signal, when 17 pin be low flat period 315MHz high-frequency emission Circuit stops oscillation, so high frequency transmission circuit is completely controlled by the data signal of PT2262 17 pin output, so as to high frequency Circuit completes amplitude keying (ASK modulation) equivalent to the amplitude modulation that modulation degree is 100%;
Drive module is decoded, is decoded using with PT2272 supporting PT2262, D0, D1, D2, D3 are decoding chips The four figures of PT2272 integrated circuits has a high level that 5V or so can be exported during signal according to output end, driving current about 2mA, with Four on transmitter are corresponding one by one for a button;
PT2272 decoding chips have different suffix, represent different functions, there is L4/M4/L6/M6 point, and wherein L is represented Output is latched, as long as data are properly received with regard to that can be always maintained at corresponding level state, until next remote-control data changes When change.M represent unlatching output, data pin output level be instantaneous and also whether launch with transmitting terminal it is corresponding, can For the control of similar crawl, PT2272M4 chips are used to realize the real-time control to base.
Although the utility model is disclosed as above with preferred embodiment, so it is not limited to the utility model, any Those skilled in the art, do not departing from spirit and scope of the present utility model, when a little modification and perfect, therefore this can be made The protection domain of utility model is worked as to be defined by what claims were defined.

Claims (9)

1. a kind of storage battery industrial dust collector, including base, the lower section of the base sets universal wheel, and support is set on the base Frame and triangle frame plate, collecting vessel is set on support frame as described above, and the lower section of the collecting vessel sets motor case and dust-absorbing filtering dress Put, it is characterised in that:The lower section of motor case and the dust-absorbing filtering device sets battery box, and the battery box is with drawing structure It is arranged on base, the battery box is provided with handle.
2. storage battery industrial dust collector as claimed in claim 1, it is characterised in that:Interface tube is set on the collecting vessel, it is described Sweep-up pipe is set in interface tube, and described sweep-up pipe one end connects dust suction filter, other end connection cleaner head, and the cleaner head is Preposition dust suction is taken off, and the preposition dust suction is taken off by support connect base, and the front end that the preposition dust suction is taken off sets a roller.
3. storage battery industrial dust collector as claimed in claim 2, it is characterised in that:Universal wheel in front of the base sets driving Motor, the motor drive universal wheel to roll by power transmission shaft.
4. storage battery industrial dust collector as claimed in claim 3, it is characterised in that:The motor connection motor driving electricity Road, the motor-drive circuit connect single-chip microcomputer, the single-chip microcomputer connection liquid crystal display, signal processor, the signal transacting Device connects avoidance sensor and dropproof sensor, and the single-chip microcomputer connects Wireless remote receiver, and the wireless remote control receives Machine is correspondingly arranged wireless remote control emitter.
5. storage battery industrial dust collector as claimed in claim 4, it is characterised in that:The single-chip microcomputer, liquid crystal display, signal transacting Device, avoidance sensor, Wireless remote receiver are arranged on triangle frame plate.
6. storage battery industrial dust collector as claimed in claim 5, it is characterised in that:The Wireless remote receiver includes control Key, the operating key connect coding module, the coding module connect modulation module, and the modulation module connects power amplifier, described Modulation module connects battery supply.
7. storage battery industrial dust collector as claimed in claim 6, it is characterised in that:The Wireless remote receiver includes decoding mould Block, the decoder module connect demodulation module, and the demodulation module connects amplification module, and the demodulation module connects DC voltage-stabilizing Power supply.
8. storage battery industrial dust collector as claimed in claim 7, it is characterised in that:Cover plate is set on the collecting vessel, it is described Cover plate is removably arranged on collecting vessel.
9. storage battery industrial dust collector as claimed in claim 8, it is characterised in that:Two groups of hand push dresses are set on support frame as described above Put, one group fixed for level, and another group is adjustable-angle.
CN201621162397.5U 2016-10-25 2016-10-25 Storage battery industrial dust collector Active CN206979442U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107198495A (en) * 2016-10-25 2017-09-26 上海耐柯环保科技有限公司 Storage battery industrial dust collector
CN109998416A (en) * 2019-04-22 2019-07-12 深兰科技(上海)有限公司 A kind of dust-collecting robot
CN110182278A (en) * 2019-06-04 2019-08-30 安徽凌坤智能科技有限公司 A kind of moving body for intelligent mobile combined type cleaning operation robot
CN110179389A (en) * 2019-06-04 2019-08-30 安徽凌坤智能科技有限公司 A kind of mobile multiple working machine people
CN110179388A (en) * 2019-06-04 2019-08-30 安徽凌坤智能科技有限公司 A kind of cotton-wool adsorbent equipment for intelligent mobile combined type cleaning operation robot
WO2020088656A1 (en) * 2018-11-01 2020-05-07 天佑电器(苏州)有限公司 Wireless synchronous trigger device, electric tools, and combined synchronous electric tool system and method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107198495A (en) * 2016-10-25 2017-09-26 上海耐柯环保科技有限公司 Storage battery industrial dust collector
CN107198495B (en) * 2016-10-25 2022-08-02 上海耐柯环保科技有限公司 Battery industrial dust collector
WO2020088656A1 (en) * 2018-11-01 2020-05-07 天佑电器(苏州)有限公司 Wireless synchronous trigger device, electric tools, and combined synchronous electric tool system and method
CN109998416A (en) * 2019-04-22 2019-07-12 深兰科技(上海)有限公司 A kind of dust-collecting robot
CN110182278A (en) * 2019-06-04 2019-08-30 安徽凌坤智能科技有限公司 A kind of moving body for intelligent mobile combined type cleaning operation robot
CN110179389A (en) * 2019-06-04 2019-08-30 安徽凌坤智能科技有限公司 A kind of mobile multiple working machine people
CN110179388A (en) * 2019-06-04 2019-08-30 安徽凌坤智能科技有限公司 A kind of cotton-wool adsorbent equipment for intelligent mobile combined type cleaning operation robot

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