CN206966706U - A kind of drill gun system of Small-Deep Hole Machining - Google Patents
A kind of drill gun system of Small-Deep Hole Machining Download PDFInfo
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- CN206966706U CN206966706U CN201720464495.2U CN201720464495U CN206966706U CN 206966706 U CN206966706 U CN 206966706U CN 201720464495 U CN201720464495 U CN 201720464495U CN 206966706 U CN206966706 U CN 206966706U
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Abstract
The utility model belongs to the drill gun system more particularly to a kind of Small-Deep Hole Machining, including drill gun, horizontal lathe, guiding mechanism, power head mechanism, machine oil station and oil return filter case;Guiding mechanism includes base, main frame body, main body;Power head mechanism is fixed on the middle carriage of horizontal lathe, and the spindle hole of power head mechanism and the pivot of horizontal lathe are on same axis;Connecting rod is provided with the spindle hole of power head mechanism, the shank of drill gun is fixed in the front end of connecting rod, and the rear end of connecting rod is fixed with chicksan;The port of export at machine oil station is connected with chicksan, and the entrance point at machine oil station is connected with oil return filter bottom portion;Oil return filter case is connected by oil return pipe with the bottom of main body.Drill gun system of the present utility model can be used for processing small deep hole, and drill bit registration is ensure that by the guiding mechanism of design, improve processing endoporus accuracy and finish.
Description
Technical field
The utility model belongs to field of machining, and in particular to a kind of drill gun system of Small-Deep Hole Machining.
Background technology
It is small more than 10 or even more than 50 in all kinds of mechanical processing industries, the particularly processing of small deep hole, length diameter ratio
Hole machined is always processing difficulties, and common fluted drill, which exists, to be cooled down not in place, and temperature rise is fast, high problems.As drilling is deep
Degree increase, drilling conditions deteriorate rapidly, and drilling can not continue, and working depth is limited, and often process the depth of about 1~2 times of diameter
The necessary withdrawing chip removal of degree, not only machining accuracy is low, surface roughness is poor, and processing efficiency is low, operation labor intensity is big, and quality is difficult to
Ensure, do not reach associated specifications, and be easy to cause " stifled bits " or the drill bit that fractures, cause bigger processing difficulties.
In the case, the drilling principle of drill gun and mode are arisen at the historic moment, and its technology is increasingly perfect, and this problem obtains
Preferably solve.But because professional drill gun process equipment price is high, processing conditions limitation is more, more to workpiece restrictive requirement, no
Promoted beneficial in vast mechanical processing industry, this technology is popularized in the vast machinery industry practice in China, from
And the processing efficiency and crudy of small deep hole are constrained significantly.
In major part enterprise of China, Similar Problems are run into, full-length drill bit, processing drill is generally taken, voluntarily connects
The mode of long drill bit is processed step by step.Can not directly be filled into drilling region to make up coolant, and can not normal chip removal difficulty
Topic, entirety can only be taken to exit drill bit frequently, drilling cuttings is cleared up, cool down the mode of drill bit, be then advanced into drilling again.So as to significantly
Drilling efficiency is reduced, bore size precision is most preferably only capable of control in 0.2.It is less than 5mm to diameter, depth is more than 100mm's
Aperture performance difficulty, as diameter is smaller, depth reaches 500 or even 1000 aperture, or workpiece hardness higher than HB320, machinability
The material of energy difference, commonsense method can not process at all.
To find out its cause, being due to the influence in the intrinsic volume of machine component and processing aperture, deep hole drill is limited most
Major diameter, thus cause its rigidity the bottom of compared with, it is easy to produce the deflection in hole during drilling, and causes resonance, so as to directly affects deep hole
The endoporus accuracy and finish of drilling.Meanwhile during gun drilling, the working environment of drill bit is relatively closed and narrow, its
Radiating and chip removal are more difficult, and it is cold that existing drill bit designs on drill bit hollow lubrication in order to solve the above problems, often
But agent exports, and channel of chip removal, and lubricating and cooling agent outlet makes stiffness of twist drill further reduce, and channel of chip removal then causes drill bit
Amplitude increase in high-speed motion, further reduce the linearity of deep hole drilling cuttings.
Therefore, be badly in need of it is a kind of work continuously, be high in machining efficiency, endoporus accuracy and highly polished lathe, complete to small
The processing of deep hole, high-precision tube.
Utility model content
In order to solve the problems, such as to exist in the prior art small deep hole drilling endoporus accuracy and finish difference, the utility model
Provide a kind of drill gun system of Small-Deep Hole Machining.The technical problems to be solved in the utility model is real by the following technical programs
It is existing:
A kind of drill gun system of Small-Deep Hole Machining, including drill gun, horizontal lathe, guiding mechanism, power head mechanism, machine oil station
With oil return filter case;
The guiding mechanism includes base, main frame body, main body, preceding sealing shroud, the first rotary shaft, seal guide sleeve, the
Two rotary shafts and clamp nut;
The base cooperates and is fixedly connected with the platform rail level of the horizontal lathe, to ensure guiding mechanism and bedroom
The rotation axis coincident of lathe and it will not relatively move;
The main frame body is fixedly mounted on the base;
The main body is positioned over the inside of the main frame body upper end, and is fixedly connected with the main frame body;
The preceding sealing shroud is arranged on the inside of the main body left end;
Second rotary shaft is inserted inside the preceding sealing shroud, and the second rotary shaft center has wears for the drill gun
The through hole crossed;
The right-hand member of second rotary shaft is fixed on main body by the second round nut, and second rotary shaft
Left and right both ends are each passed through the first taper roll bearing being fixed on main body, the second taper roll bearing and the main set
Body is realized and is rotatably connected;
The second rotary shaft left end is also equipped with seal guide sleeve, and one end of drill gun sequentially passes through second rotary shaft
The through hole in through hole and the seal guide sleeve center in center is in close contact with workpiece to be processed, the through-hole diameter and rifle of seal guide sleeve
The diameter of brill is engaged;
First rotary shaft is arranged on the right-hand member of the main body, and the first rotary shaft is set with the second rotating shaft coaxle
Put, the first rotary shaft right part is provided with clamp nut, and the other end of drill gun sequentially passes through the first rotary shaft center
Through hole and clamp nut center through hole, the first rotary shaft center through hole and clamp nut center through-hole diameter be all higher than
The diameter of drill gun so that drill gun can pass through the through hole in the first rotary shaft center and the through hole in clamp nut center;
First rotary shaft passes through the endoporus of deep groove ball bearing, and passes through locking nut and the first round nut and main set
Body is fixedly connected, and that realizes jointly between the first rotary shaft and main body rotatable is fixedly connected;
The power head mechanism is fixed on the middle carriage of the horizontal lathe, the spindle hole of the power head mechanism and institute
The pivot for stating horizontal lathe is on same axis;
Connecting rod is provided with the spindle hole of the power head mechanism, the handle of the drill gun is fixed in the front end of the connecting rod
Portion, the rear end of the connecting rod are fixed with chicksan;
The port of export at the machine oil station is connected with the chicksan, entrance point and the oil return at the machine oil station
Rose Box bottom is connected;
The oil return filter case is connected by oil return pipe with the bottom of the main body.
Further, above-mentioned preceding sealing shroud left end is provided with the first handle for moving the preceding sealing shroud manually, leads to
Rotation first handle is crossed, sealing shroud moves forward and backward relative to the main body before making, and drives second rotary shaft to move forward and backward,
So as to ensure that seal guide sleeve contacts with workpiece to be processed, and ensure the guiding of drill gun.
Further, above-mentioned main frame body is by 1 piece of bottom plate, 2 pieces of risers and 2 pieces of gussets are integrally molded forms;The riser hangs down
Directly it is placed on the bottom plate, the gusset is parallel with the bottom plate and is vertically welded on the riser;
It is processed into semicircle tile structure in the upper end of the riser;
The main body is positioned over the inside of main frame body upper end, passes through semicircle watt between the main frame body and the main body
Structure, it is fixedly connected using SOC.HD. cap screw.
Further, above-mentioned main frame body is positioned with base by positioning key, passes through 4 between the main frame body and base
Individual soket head cap screw is fixedly connected.
Further, also there is clamping plate, outer six square bolt sequentially passes through car between the platform rail level of above-mentioned base and lathe
Platform rail level, clamping plate, base and the bottom plate of bed, the outer six square bolt tie spacers and outer six square nuts, realize the platform of lathe
Fixation between rail level, base and main frame body.
Further, from-inner-to-outer is disposed with gasket ring and gear oil between above-mentioned first rotary shaft and the clamp nut
Ring, the gasket ring and oil scraper ring are used to realize the sealing between first rotary shaft and clamp nut.
Further, the through hole of above-mentioned main body bottom has external screw thread or an internal thread, outside one end of the oil return pipe
With the internal thread or external screw thread being matched therewith, the main body is threadedly coupled with oil return pipe.
Further, there is main body opening at the top of above-mentioned main body, the main body opening is provided with main body and covered,
Lid is arranged on main body opening by articulate on the main body;
Outside be provided with for moving the second handle covered on the main body is covered on the main body.
Further, above-mentioned drill gun system also includes the support mechanism to be played a supportive role to the drill gun, the support machine
Structure is arranged on described rail level, and between the power head mechanism and guiding mechanism.
Further, filter is provided with above-mentioned oil return filter case, the filter is divided into screen pack with
Screen pack, the upper screen pack and lower screen pack are the stainless steel filter screen that mesh number is more than or equal to 200, and the lower filter
The mesh number of net is more than the mesh number of the upper screen pack
The beneficial effects of the utility model:
1. drill gun system of the present utility model can be used for processing small deep hole, drill gun ensure that by the guiding mechanism of design
Drill bit registration, improve processing endoporus accuracy and finish;
2. machine oil can directly be filled into drilling region in drill gun system of the present utility model, pass through the oil return of guiding mechanism
Mouth is back to oil return filter case, and drilling cuttings enters oil return filter case together with oil return, after filtering, flows back into machine oil station, machine oil in the lump
The port of export of standing connects chicksan, by engine oil supplying drill gun, forms circulation oil supply system, drilling efficiency is high, solves simultaneously
Chip removal problem;
The mode 3. drill gun system use of the present utility model is worked continuously, conventional equipment and technique are processed at one time
Brill, boring, the three process of hinge, so as to which processing efficiency and operating efficiency be greatly improved, the processing of high-volume elongated hole is able to
Realize, meet the high-precision tube demand of the industries such as biology, chemical industry, medicine.
The utility model is described in further details below with reference to drawings and Examples.
Brief description of the drawings
Fig. 1 is drill gun system structure diagram of the present utility model;
Fig. 2 is the section of structure of guiding mechanism of the present utility model;
Fig. 3 is the left view of guiding mechanism of the present utility model;
Fig. 4 is the right view of guiding mechanism of the present utility model;
Fig. 5 is the main frame structure front view of guiding mechanism of the present utility model;
Fig. 6 is the main frame structure left view of guiding mechanism of the present utility model;
Fig. 7 is the second handle and hinge arrangement schematic diagram of guiding mechanism of the present utility model.
In figure:100. horizontal lathe;200. guiding mechanism;300. help mechanism;400. power head mechanism;500. oil returns
Filter box;600. machine oil stations;700. drill gun;1. outer six square bolts;2. clamping plate;3. base;4. pad;5. outer six square nuts;6.
Main frame body;7. soket head cap screw;8. first handle;9. positioning key;10. gusset;11. clamp nut;12. clamp nut;13. the
One rotary shaft;14. oil scraper ring;15. gasket ring;16. deep groove ball bearing;17. locking nut;18. the first round nut;19. the second circle
Nut;20. the second taper roll bearing;Sealing shroud before 21.;22. the first taper roll bearing;23. the second rotary shaft;It is 24. close
Seal guide sleeve;25. oil return pipe;26. hinge;27. second handle;28. soket head cap screw;29. main body;A 30. rail level;31.
Bottom plate;32. riser;33. covered on main body.
Embodiment
For the technological means and effect that the utility model is reached predetermined purpose and taken is expanded on further, below in conjunction with accompanying drawing
And embodiment describes in detail as follows to specific embodiment of the present utility model, architectural feature and its effect.
In description of the present utility model, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width
Degree ", " thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer ",
The orientation or position relationship of the instruction such as " clockwise ", " counterclockwise ", " axial direction ", " radial direction ", " circumference " are based on shown in the drawings
Orientation or position relationship, it is for only for ease of description the utility model and simplifies description, rather than indicates or imply signified dress
Put or element there must be specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to the utility model
Limitation.
In addition, term " first ", " second " are only used for describing purpose, and it is not intended that instruction or hint relative importance
Or the implicit quantity for indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can be expressed or
Implicitly include one or more this feature.In description of the present utility model, " multiple " are meant that two or two
More than, unless otherwise specifically defined.
In the utility model, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " Gu
It is fixed " etc. term should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integrally;Can be
Mechanically connect or electrically connect, can also be communication;Can be joined directly together, the indirect phase of intermediary can also be passed through
Even, can be two element internals connection or two elements interaction relationship.For one of ordinary skill in the art
For, concrete meaning of the above-mentioned term in the utility model can be understood as the case may be.
In the utility model, unless otherwise clearly defined and limited, fisrt feature is "above" or "below" second feature
Can be that the first and second features directly contact, or the first and second features pass through intermediary mediate contact.Moreover, first is special
Sign second feature " on ", " top " and " above " can be fisrt feature directly over second feature or oblique upper, or only
Represent that fisrt feature level height is higher than second feature.Fisrt feature second feature " under ", " lower section " and " below " can be with
Be fisrt feature immediately below second feature or obliquely downward, or be merely representative of fisrt feature level height and be less than second feature.
The drill gun system of the Small-Deep Hole Machining of the present embodiment, as Fig. 1 shows, by drill gun 700, horizontal lathe 100, guiding mechanism
200th, power head mechanism 400, oil return filter case 500, machine oil station 600 and the drill gun 700 for driving drill gun 700 form.It is to be added
Work workpiece is clamped with the chuck of horizontal lathe 100, and workpiece is longer relatively thin, when rigidity is insufficient, is pacified using accessory fixture
Dress.Guiding mechanism 200 is fixed on the platform rail level 30 of horizontal lathe 100, helps mechanism 300 to be positioned over the platform rail of horizontal lathe 100
Face, without fixation, power head mechanism 400 is fixed on the middle supporting plate of horizontal lathe 100.
Need the side bus of adjustment power head mechanism 400 parallel with platform rail level 30, the pivot of power head mechanism 400 is with crouching
The pivot of formula lathe 100 is contour, the mode of padded plate can be taken to adjust connection, in the rotation of motivation of adjustment head mechanism 400
After the pivot of the heart and horizontal lathe 100 is concentric, X is to data zero setting, Rapid reset in convenient use, power head mechanism 400
Spindle hole installation connecting rod, the spindle hole mating section of connecting rod front end and power head mechanism 400 takes standard BT40 tapers
Coordinate, to ensure that the high accuracy of higher centering and connecting rod is exchanged, the step pore structures of Φ 25 × 68 are taken in front end, cylindrical to match somebody with somebody two
M10 jackscrew structures, so as to ensure that with the connection of drill gun shank, centering, fixation function, connecting rod afterbody is equipped with rotary high pressure
Joint, chicksan and the oil-out of machine oil station 600 are connected using high-pressure oil pipe.Adjust to guiding mechanism 200, help mechanism
300th, the pivot of power head mechanism 400 and the rotation axis of numerical-control horizontal lathe are concentric.The oil return opening of guiding mechanism 200 uses
Plastic flexible pipe accesses oil return box, and drilling cuttings enters oil return box together with oil return, through double-filtration, flows back into machine oil station 600 in the lump, is formed
Circulate oil supply system.
The bottom of oil return filter case 500 is connected with machine oil station 600 by oil return pipe 25, and top is in opening-wide state, oil return
Filter is provided with filter box 500, the filter is divided into screen pack and lower screen pack, and upper screen pack and lower screen pack are equal
It is more than or equal to 200 stainless steel filter screen for mesh number, and the mesh number of lower filtering expanded metals is more than the mesh number of upper screen pack.The filtering fills
Put and be not less than 200 using upper coarse and lower fine configuration mode laying stainless steel filter screen, most coarse strainer mesh number, so design makes oil return
Rose Box 500 is also equipped with the effect of primary filter except playing the transitional function between guiding mechanism 200 and machine oil station 600.
The drill gun system also includes the support mechanism 300 to be played a supportive role to drill gun 700, helps mechanism 300 to be arranged on platform
On rail level 30, and between power head mechanism 400 and guiding mechanism 200.Help mechanism to be supported drill gun, reduce drill gun
Vibration, ensure that the linearity of drill gun.In elongated hole drilling, according to the cantilevered length of drill gun, mechanism is helped to enter line number
Amount increase and decrease, is not limited to be only applicable to a set of.
Guiding mechanism mainly includes base 3, main frame body 6, main body 29, preceding sealing shroud 21, first as shown in Fig. 2-Fig. 6
Rotary shaft 13, seal guide sleeve 24, the second rotary shaft 23 and clamp nut 12.
Base 3 cooperates and is fixedly connected with platform rail level 30, and platform rail level 30 is chevron rail, to ensure guiding mechanism 200
With that the rotation axis coincident of horizontal lathe 100 and will not relatively move.As shown in Figure 1.The base 3 of the bottom of guiding mechanism 200 is adopted
Take and be engaged mode with 90 ° of positioning rail levels of horizontal lathe, so as to ensure positioning precision of the guiding mechanism 200 on table top.
As shown in figure 3, also having clamping plate 2 between base 3 and platform rail level 30, outer six square bolt 1 sequentially passes through platform rail level
30th, clamping plate 2, base 3 and bottom plate 51, the outer tie spacer 4 of six square bolt 1 and outer six square nuts 5, realize platform rail level 30, base 3
Fixation between main frame body 6.
Main frame body 6 is fixedly mounted on the base 3, and main frame body 6 first passes through positioning key 9 with base 3 and positioned, then body frame
It is fixedly connected between body 6 and base 3 by 4 M16 soket head cap screws 28.
, need to be in the bedroom lathe colonel of practical set after main body 29 installs with main frame body 6 in specific installation
The accurate main side bus of body 29 is parallel with horizontal lathe table top, and the central axis and unit head pivot of main body 29 are contour, same
Main frame body 6 and bottom plate 3 is fixed using SOC.HD. cap screw 28 after the heart.
As shown in Figure 5 and Figure 6, main body 29 is case structure, is positioned over the inside of the upper end of main frame body 6, and with main frame body 6
It is fixedly connected.Specifically, main frame body 6 is by 1 piece of bottom plate, 31,2 pieces of risers 32 and 2 pieces of gussets 10 are integrally molded forms;Riser 32
It is vertically disposed on bottom plate 31, gusset 10 is parallel with bottom plate 31 and is vertically welded on riser 32;The upper end warp of riser 32 is cut
It is processed into semicircle tile structure;Main body 29 is positioned over the inside of the upper end of main frame body 6, passes through half between main frame body 6 and main body 29
Circle tile structure, is fixedly connected using SOC.HD. cap screw 7.
Preceding sealing shroud 21 is arranged on the inside of the main left end of body 29, and the preceding left end of sealing shroud 21 is provided with for before movement manually
The handle 8 of sealing shroud;Before second rotary shaft 23 is inserted inside sealing shroud 21, the center of the second rotary shaft 23 has wears for drill gun 700
The through hole crossed;The left side of second rotary shaft 23 is also equipped with seal guide sleeve 24, and one end of drill gun 700 sequentially passes through the second rotation
The through hole in the center of axle 23 and the through hole in the center of seal guide sleeve 24 are in close contact with workpiece to be processed, and drill gun 700 is oriented to sealing
Set 24 is engaged, and the through-hole diameter that the second sealing is oriented to the center of big envelope 24 approaches with the diameter of drill gun 700, ensures that drill gun 700 passes through
Afterwards, gap is minimum therebetween.Seal guide sleeve 24 is in close contact with workpiece to be processed, so that it is guaranteed that guiding mechanism 200 and work
The sealing of the end face of part;In addition, seal guide sleeve center through hole diameter is engaged with drill gun diameter, gap very little therebetween,
Therefore guide effect is also acted as, ensure that accuracy and linearity that drill gun is oriented to;3rd, the sealing effectiveness of seal guide sleeve is also
It ensure that the oil return effect of system is complete, oil return can be completely into adapter, and then recycles.
The right-hand member of second rotary shaft 23 is fixed on main body 29 by the second round nut 19, and the second rotary shaft 23
Left and right both ends are each passed through the first taper roll bearing 22, the inner ring of the second taper roll bearing 20, the first taper roll bearing
22nd, the second taper roll bearing 20 is all fixed on main body 29, can also carry out reinforcement fixation by fixing nut, thus real
It is existing between second rotary shaft 23 and main body 29 rotate in a circumferential direction be fixedly connected.The reason for selecting taper roll bearing herein
It is, the load of taper roll bearing carrying is higher, radial and axial to bear larger load simultaneously.
Manually rotary handle 8, sealing shroud 21 is movable relative to main body 29 before making, and drives the second rotary shaft 23
It is movable, so as to ensure that seal guide sleeve 24 is in close contact with workpiece to be processed, and ensure the guiding of gun drill.
First rotary shaft 13 is arranged on the right-hand member of main body 29, and the first rotary shaft 13 is coaxially set with the second rotary shaft 23
Put, the right part of the first rotary shaft 13 is provided with the clamp nut 12 of metal, and the rotary shaft 13 of clamp nut 12 and first passes through screw thread
Connection.The other end of drill gun 700 sequentially passes through the through hole in the center of the first rotary shaft 13 and the through hole in the center of clamp nut 12, and first
The through hole in the center of rotary shaft 13 and the through-hole diameter in the center of clamp nut 12, more than drill gun diameter, are protected with drill gun diametric fit
The through hole in the center of the first rotary shaft 13 and the through hole in the center of clamp nut 12 can be passed through by demonstrate,proving drill gun.In first rotary shaft right part
Clamp nut is installed, plays the function of fixing the first rotary shaft and help drill gun, so that it is guaranteed that precision that drill gun is oriented to and straight
Linearly.First rotary shaft 13 passes through the endoporus of deep groove ball bearing 16, and passes through the round nut 18 of locking nut 17 and first and master
Body 29 is fixedly connected, realize jointly between the first rotary shaft 13 and main body 29 rotate in a circumferential direction be fixedly connected.Zanjon
Ball bearing 16 is fixedly connected by clamp nut 11 with main body 29.
From-inner-to-outer is disposed with gasket ring 15 and oil scraper ring 14, gasket ring 15 between first rotary shaft 13 and clamp nut 12
And oil scraper ring 14 is used to realize the sealing between the first rotary shaft 13 and clamp nut 12.Gasket ring and oil scraper ring are ensured in oil circuit
Oil will not be revealed, and total reflux enters adapter, and then recycles.
As shown in Figure 3 and Figure 4, the main bottom of body 29 has the tapped through hole discharged for drilling cuttings and oil return, and screw thread is screw thread
Or internal thread, oil return pipe 25 is connected with tapped through hole, have outside one end of oil return pipe 25 external screw thread that is matched therewith or
Internal thread, the main body 29 of institute are threadedly coupled with oil return pipe 25, and oil return pipe 25 is plastic flexible pipe.Oil return is together with drilling cuttings along plastic flexible pipe
Oil return filter case 500 is back to, oil return after filtering flows back into machine oil station 600, forms circulation oil supply system.
As shown in fig. 7, the main top of body 29 has main body opening, main body opening is provided with lid 33 on main body, main
Lid 33 is movably arranged on main body opening by hinge 26 on body;It is additionally provided with main body outside lid 33 for mobile master
The second handle 27 of lid 33 on body.Set on main body and covered on the main body that can be opened and closed, it is intended that on the one hand,
When installing the drill bit of drill gun, it can be opened by second handle and be covered on main body, so as to observe the drill bit of drill gun in main set
Whether the location status in body, and installation situation of the drill bit in guiding mechanism of drill gun meet the requirements;On the other hand, boring
, can be at any time by main body open view system oil return situation, to monitor the fortune of gun drilling equipment in time during hole
Row state.
Operation principle:
Take lathe three-claw chuck clamping workpiece during real work, workpiece is long, meticulous it is contemplated that spindle hole left end adds
Dress helps mechanism to carry out workpiece clamping, and workpiece exposes scroll chuck 50mm or so, be directed to mechanism move away from workpiece end face 5 to
10mm positions, fastening guiding mechanism is in platform rail level.
Sealing shroud 21 is drawn close to workpiece end face direction before rotary handle 8 makes, until the sealing in the second rotary shaft
Workpiece end face is close in guide sleeve end face, and sealing shroud end face sets O-ring and sealed, and the second sealing is oriented to center through hole in big envelope
Diameter dimension is engaged with the bit diameter specification of drill gun, and fit clearance is not more than 0.02.Seal guide sleeve should be taken at quenching
Reason, ensure that hardness is not less than HRC50.
Place and help mechanism to sequentially pass through drill gun among guiding mechanism and power head mechanism and help mechanism, Guiding machine
Structure, indicate that the pivot of motivation of adjustment head mechanism and lathe pivot are concentric according to machine coordinates, drill gun shank is installed
In in the spindle hole of power head mechanism, drill gun shank termination is sealed using corresponding O-ring, and side uses two M10 jackscrews
Installation is fixed, adjustment gun drill opens machine oil station motor, adjustment machine oil station pressure is extremely away from workpiece end face 2 to 3mm or so
Rational state, oil return is normal, and turn on the power head after each portion's ne-leakage, adjusts Rational Rotation Speed, observation whole system is stable, without exception
After situation, open Machine Tool Feeding System and carry out drilling processing, until drilling is completed.
The requirement of lathe each several part particular technique:
1st, the not small 200mm of lathe center height, to ensure reasonable working depth, land length is not less than 2 meters, most preferably at 3 meters,
Overall precision is preferable, multiple functional.
2nd, guiding mechanism carries out configuration processing according to repacking lathe actual measurement center height, should ensure that Seiko precision quality, front end
Sealing shroud 24, rear end oil scraper ring 14, gasket ring 15 belong to running stores, configured according to product specification difference, depending on abrasion condition should and
Shi Genghuan.
3rd, help mechanism to carry out configuration processing with guiding mechanism actual measurement center height, ensure Seiko precision quality, help set 50
Belong to running stores, configured according to product specification difference, should be changed in time depending on abrasion condition.
4th, power head mechanism can select corresponding power according to design maximum drilling diameter, ensure enough power demands.
Table 1 below and table 2 are the small deep hole performance of machine tooling using the present embodiment and the contrast of Conventional processing methods.
Table 1:The aperture of drill gun system processing and the aperture performance comparison of conventional machining of the present embodiment
Process | Process finish | Linearity |
The drill gun system of the present embodiment | 1.6 or higher | 0.05/200 |
Common process method | 6.3 | 0.30/200 |
Table 2:The drill gun system machining small of the present embodiment and conventional machining aperture efficiency comparative
Process | Process the deep 200mm used times | Most wammel is deep |
The drill gun system of the present embodiment | 2 minutes | ≥800mm |
Common process method | 20 minutes | ≤300mm |
Note:Exemplified by processing diameter 5mm deep holes
By above-mentioned performance comparison, it can be clearly seen that:The drill gun system of the present embodiment, using the mode of working continuously, once
Brill, boring, the three process of hinge of conventional equipment and technique are machined, so as to which processing efficiency and work effect be greatly improved
Rate, and endoporus linearity increases substantially up to the deep reachable >=800mm of 0.05/200, brill, finish, high-volume elongated hole adds
Work is achieved.
Above content is to combine specific preferred embodiment further detailed description of the utility model, it is impossible to
Assert that specific implementation of the present utility model is confined to these explanations.For the ordinary skill of the utility model art
For personnel, without departing from the concept of the premise utility, some simple deduction or replace can also be made, should all be regarded
To belong to the scope of protection of the utility model.
Claims (10)
- A kind of 1. drill gun system of Small-Deep Hole Machining, it is characterised in that:Including drill gun(700), horizontal lathe(100), Guiding machine Structure(200), power head mechanism(400), machine oil station(600)With oil return filter case(500);The guiding mechanism(200)Including base(3), main frame body(6), main body(29), preceding sealing shroud(21), the first rotary shaft (13), seal guide sleeve(24), the second rotary shaft(23)And clamp nut(12);The base(3)With the horizontal lathe(100)Platform rail level(30)Cooperate and be fixedly connected, to ensure Guiding machine The rotation axis coincident of structure and horizontal lathe and it will not relatively move;The main frame body(6)It is fixedly mounted on the base(3)On;The main body(29)It is positioned over the main frame body(6)The inside of upper end, and with the main frame body(6)It is fixedly connected;The preceding sealing shroud(21)Installed in the main body(29)The inside of left end;Second rotary shaft(23)Insert the preceding sealing shroud(21)Inside, second rotary shaft(23)Center has for institute State drill gun(700)The through hole passed through;Second rotary shaft(23)Right-hand member pass through the second round nut(19)It is fixed on main body(29)On, and described second Rotary shaft(23)Left and right both ends be each passed through and be fixed on main body(29)On the first taper roll bearing(22), second circle Taper roller bearing(20)With the main body(29)Realization is rotatably connected;Second rotary shaft(23)Left end is also equipped with seal guide sleeve(24), the drill gun(700)One end sequentially pass through Second rotary shaft(23)The through hole and seal guide sleeve in center(24)The through hole in center is in close contact with workpiece to be processed, institute State seal guide sleeve(24)Through-hole diameter and the drill gun(700)Diameter be engaged;First rotary shaft(13)Installed in the main body(29)Right-hand member, and the first rotary shaft(13)With the second rotation Axle(23)It is coaxially disposed, first rotary shaft(13)Right part is provided with clamp nut(12), the drill gun(700)It is another End sequentially passes through first rotary shaft(13)The through hole and clamp nut in center(12)The through hole in center, the first rotary shaft(13) The through hole and clamp nut in center(12)The through-hole diameter in center is all higher than the drill gun(700)Diameter so that the drill gun (700)The first rotary shaft can be passed through(13)The through hole and clamp nut in center(12)The through hole in center;First rotary shaft(13)Through deep groove ball bearing(16)Endoporus, and pass through locking nut(17)With the first circle spiral shell It is female(18)With main body(29)It is fixedly connected, realizes the first rotary shaft jointly(13)With main body(29)Between rotatable fixation Connection;The power head mechanism(400)It is fixed on the horizontal lathe(100)Middle carriage on, the power head mechanism(400) Spindle hole and the horizontal lathe(100)Pivot be on same axis;The power head mechanism(400)Spindle hole in be provided with connecting rod, the drill gun is fixed in the front end of the connecting rod (700)Shank, the rear end of the connecting rod is fixed with chicksan;The machine oil station(600)The port of export be connected with the chicksan, the machine oil station(600)Entrance point and institute State oil return filter case(500)Bottom is connected;The oil return filter case(500)Pass through oil return pipe(25)With the main body(29)Bottom be connected.
- 2. drill gun system as claimed in claim 1, it is characterised in that the preceding sealing shroud(21)Left end is provided with for manual The first handle of the mobile preceding sealing shroud(8), by rotating first handle(8), make preceding sealing shroud(21)Relative to the master Body(29)It is movable, drive second rotary shaft(23)It is movable, so as to ensure seal guide sleeve(24)With treating Workpieces processing contacts, and ensures the guiding of drill gun.
- 3. drill gun system as claimed in claim 1, it is characterised in that the main frame body(6)By 1 piece of bottom plate(31), 2 pieces of risers (32)With 2 pieces of gussets(10)It is integrally molded to form;The riser(32)It is vertically disposed in the bottom plate(31)On, the gusset (10)With the bottom plate(31)It is parallel and be vertically welded in the riser(32)On;The riser(32)Upper end be processed into semicircle tile structure;The main body(29)It is positioned over main frame body(6)The inside of upper end, the main frame body(6)With the main body(29)Between By semicircle tile structure, SOC.HD. cap screw is used(7)It is fixedly connected.
- 4. drill gun system as claimed in claim 1, it is characterised in that the main frame body(6)With base(3)Pass through positioning key (9)Positioned, the main frame body(6)With base(3)Between pass through 4 soket head cap screws(28)It is fixedly connected.
- 5. drill gun system as claimed in claim 1, it is characterised in that the base(3)With the platform rail level of lathe(30)Between Also there is clamping plate(2), outer six square bolt(1)Sequentially pass through the platform rail level of lathe(30), clamping plate(2), base(3)And bottom plate (51), outer six square bolts(1)Tie spacer(4)With outer six square nuts(5), realize the platform rail level of lathe(30), base(3) And main frame body(6)Between fixation.
- 6. drill gun system as claimed in claim 1, it is characterised in that first rotary shaft(13)With the clamp nut (12)Between from-inner-to-outer be disposed with gasket ring(15)And oil scraper ring(14), the gasket ring(15)And oil scraper ring(14)For reality Existing first rotary shaft(13)With clamp nut(12)Between sealing.
- 7. drill gun system as claimed in claim 1, it is characterised in that the main body(29)The through hole of bottom has external screw thread Or internal thread, the oil return pipe(25)One end outside there is the internal thread or external screw thread that are matched therewith, the main body (29)With oil return pipe(25)Threaded connection.
- 8. drill gun system as claimed in claim 1, it is characterised in that main body(29)Top has main body opening, described Main body opening is provided with main body and covered(33), cover on the main body(33)Pass through hinge(26)It is movably arranged on main body Opening;Covered on the main body(33)Outside is provided with to be covered for moving on the main body(33)Second handle(27).
- 9. the drill gun system as described in claim any one of 1-8, it is characterised in that also include to the drill gun(700)Play branch The support mechanism of support effect(300), the support mechanism(300)It is arranged on described rail level(30)On, and it is located at the power Head mechanism(400)And guiding mechanism(200)Between.
- 10. drill gun system as claimed in claim 9, it is characterised in that the oil return filter case(500)Inside it is provided with filtering dress Put, the filter is divided into screen pack and lower screen pack, and the upper screen pack and lower screen pack are that mesh number is more than or equal to 200 stainless steel filter screen, and the mesh number of the lower filtering expanded metals is more than the mesh number of the upper screen pack.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720464495.2U CN206966706U (en) | 2017-04-28 | 2017-04-28 | A kind of drill gun system of Small-Deep Hole Machining |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720464495.2U CN206966706U (en) | 2017-04-28 | 2017-04-28 | A kind of drill gun system of Small-Deep Hole Machining |
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CN206966706U true CN206966706U (en) | 2018-02-06 |
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CN201720464495.2U Expired - Fee Related CN206966706U (en) | 2017-04-28 | 2017-04-28 | A kind of drill gun system of Small-Deep Hole Machining |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110695409A (en) * | 2019-09-17 | 2020-01-17 | 安徽马钢表面技术股份有限公司 | Drilling method of interpenetrated small-diameter deep and long hole |
-
2017
- 2017-04-28 CN CN201720464495.2U patent/CN206966706U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110695409A (en) * | 2019-09-17 | 2020-01-17 | 安徽马钢表面技术股份有限公司 | Drilling method of interpenetrated small-diameter deep and long hole |
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Granted publication date: 20180206 |