A kind of bender is turned over to shaping dies
Technical field
It the utility model is related to bending equipment field, and in particular to a kind of bender is turned over to shaping dies.
Background technology
Bender is a kind of machine that bending can be carried out to sheet material, common are manual bending machine, hydraulic pressure folding on the market
Bender and numerical control bender, bender are mounted opposite lower mould punching on the table by the mold on sliding block
Sheet material makes sheet material bend to design angle, and sliding block is arranged between the left and right sidesing wall plate of frame and moved up and down by guide rail,
Relative to existing bender upper/lower die(V-type shape), the bending angle of workpiece is typically 30 °, 80 °, 86 °, 88 °, 90 ° etc.
Similar acute angle shape, and lower mould V mouths width is 6~12 times of institute's bending sheets thickness, such as bending 4mm sheet material, needs to select
32 or so notch is selected, is gradually upturned by the groove extrusion plate for moving up and down the lower mould of press-in of mold, so as to come
Realize the operating type of sheet material flexural deformation;User when completing work pieces process, although because this workpiece shape is single, profile
Length and width constantly change, and universal on the sheet material normal length direction processed now is all 3000~6000mm or so, and piece weight is put down
It is 48kg, adds at present in industry in the such sheet material of bending if it were not for full people manual operations, or using robot assisted
Work, manual processing single-piece sheet material need at least be completed with 4 people, and continuous production labor intensity is high, low production efficiency, high-amplitude
Come and go and dig so that all the time there is security hidden trouble in operating area, though using robot assisted bending, shortcoming
The limitation for opening up upset radius when being 4 to 6 meters of section bendings because of robots arm receives limitation.
Utility model content
In order to solve the defects of mentioned above, for reaching 3000~6000mm on length direction, piece weight weighs
48kg large-sized sheet material, the purpose of the application are to provide a kind of bender and turned over to shaping dies, simple structure, bending efficiency high,
Avoid workpiece significantly to dig upwards and the work high intensity of manual work, eliminate the safety of operator in operating area
Potential problem, its technical scheme are as follows:
A kind of bender turns over to shaping dies, including the neck of hook, intermediate connector, front wing panel, rear fender, tongue and holds block, upper mould
Body, lower mold body and under carry body, the Slipper connection of the neck of hook and bender, neck of hook lower end is fixed with intermediate connector,
Front end, rear end and the bottom of the intermediate connector are connected to front wing panel, rear fender and tongue by connector and hold block, before described
Wing plate and tongue are held to be provided among block can hold the upper die body that the relative internal face of block slides up and down, the upper die body along front wing panel and tongue
Be arranged right below can be with the lower mold body of upper die body hydrous water concora crush clamping of workpieces, lower mold body, which is installed on down, carries on body and can be under
Carry the movement of body upper surface, lower mold body and under carry between body formed with the space for accommodating the workpiece after bending, under described
Connect the workbench portion that carrier base is fixed on bender;When upper die body, lower mold body workpiece pressing, tongue is held block bottom and stretched downwards
Outside upper die body, its knuckle between upper die body lower horizontal part forms the set angle of workpiece bending.
Further, dove-tail form side chamber guide rail, lower mold body and side chamber guide rail wedge-like engagement, institute are provided with inside the lower mold body
State side chamber guide rail and be connected with being arranged on down the movable bolt carried on body., can when needing the sheet material of bending different-thickness
The position of side chamber guide rail is adjusted by turn movable bolt, then promotes lower mold body to carry the position on body under, so as to change
Lower mold body and tongue when change workpiece is secured in a press hold the spacing between block.
Further, one section of sliding chamber is provided with inside the upper die body, sliding intracavitary is installed with the head of cylindrical head shaft shoulder screw, should
The afterbody of cylindrical head shaft shoulder screw is fixed on intermediate connector, the socket cap shaft shoulder spiral shell between intermediate connector and upper die body
Nail on and be cased with Rectangular Spring.By setting rectangle bullet on the cylindrical head shaft shoulder screw for connecting upper die body and intermediate connector
Spring, on the one hand when upper die body coordinates lower mold body slowly workpiece pressing, cushioning effect can be played, avoids the stamping press that moment is huge
Destruction is produced to workpiece, upper die body, extends its service life, on the other hand when master cylinder drives upper die body return to reset,
Pressure when upper die body can overcome the workpiece to be compacted state by Rectangular Spring easily resets.
Further, when upper die body coordinates lower mold body workpiece pressing, the bottom part of rear fender, which is fitted in down, carries body
Outside wall surface on.When upper die body, lower mold body is relatively close, contacts until workpiece pressing, rear fender carries body with during being somebody's turn to do
Cooperation abutting relationship can provide guide effect for the motion of upper die body so that upper die body, lower mold body workpiece pressing process more
Add steady.
Further, the connector is screw.
Further, the knuckle that tongue is held between block bottom and upper die body lower horizontal part forms the set angle of workpiece bending
Degree, including 90 °.
According to above-mentioned technical proposal, bender of the present utility model, which turns over, only includes intermediate connector, preceding to shaping dies
Wing plate, rear fender, tongue hold block, upper die body, lower mold body and under carry the simple shapes such as body, the part of structure, held high compared to price
It is expensive, baroque bending apparatus, simple structure, greatly save technological improvement, manufacturing cost;Meanwhile carry out large scale,
Heavy weight sheet material, as reached 3000~6000mm on length direction, piece weight weighs 48kg large-sized sheet material, compared to existing
There is bender when carrying out workpiece bending, the round of high-amplitude for having workpiece always in its working region digs action, and this was both accounted for
With limited plant operation space, also operator is caused all the time all there is security hidden trouble, and this practicality
New workpiece bending operation zone-transfer is turned over to this into the inner space of shaping dies, and the safety for eliminating operating area is hidden
Suffer from problem and space problem.
Brief description of the drawings
The utility model is described in further detail below by embodiment combination accompanying drawing.
Fig. 1 is overall schematic of the present utility model;
Fig. 2 is Fig. 1 sectional view;
Fig. 3 is part A enlarged drawing in Fig. 2.
Wherein, 1, the neck of hook;2nd, intermediate connector;3rd, rear fender;4th, tongue holds block;5th, body is carried under;6th, front wing panel;7th, upper mould
Body;8th, lower mold body;9th, side chamber guide rail;10th, screw;11st, Rectangular Spring;12nd, cylindrical head shaft shoulder screw;13rd, workpiece;14th, sliding chamber;
15th, movable bolt;16th, robot arm;17th, operator;18th, Slipper;19th, workbench portion.
Embodiment
The utility model is described in further detail below by embodiment combination accompanying drawing.
In description of the present utility model, the instruction such as term "front", "rear", " front end ", " rear end ", " bottom ", " front "
Orientation or position relationship be the finger for not limiting reality based on orientation shown in the drawings or position relationship only for convenient description
The orientation or position relationship shown, unless otherwise specifically limited.
As shown in Figure 1 and Figure 2, a kind of bender is turned over to shaping dies, including the neck of hook 1, intermediate connector 2, front wing panel 6, after
Wing plate 3, tongue hold block 4, upper die body 7, lower mold body 8 and under carry body 5, the neck of hook 1 is connected with the Slipper 18 of bender, hook
The lower end of handle 1 is fixed with intermediate connector 2, before front end, rear end and the bottom of the intermediate connector 2 are connected to by screw 10
Wing plate 6, rear fender 3 and tongue hold block 4, and the front wing panel 6 and tongue are held relative provided with that can hold block 4 along front wing panel 6 and tongue among block 4
The upper die body 7 that internal face slides up and down, being arranged right below for the upper die body 7 can be with the hydrous water concora crush clamping of workpieces 13 of upper die body 7
Lower mold body 8, lower mold body 8, which is installed on down, carries on body 5 and can be carried under the upper surface of body 5 and move, and lower mold body 8 carries body with
Formed with the space for accommodating the workpiece 13 after bending between 5, the workbench that the bottom of body 5 is fixed on bender is carried under described
Part 19;When upper die body 7,8 workpiece pressing 13 of lower mold body, tongue is held the bottom of block 4 and extended downwardly from outside upper die body 7, its with it is upper
Knuckle α between the lower horizontal part of die body 7 forms the set angle of the bending of workpiece 13.Tongue holds the bottom of block 4 and the bottom of upper die body 7
Knuckle α between horizontal component forms the set angle of the bending of workpiece 13, including 90 °, and the bottom of block 4 is held by rationally designing change tongue
The geomery in portion, itself and the lower horizontal part of upper die body 7 is formed workpiece 13, other need the bending angle of bending, including
30°、80°、86°、88°。
As shown in Fig. 2 the inside of lower mold body 8 is provided with dove-tail form side chamber guide rail 9, lower mold body 8 is matched somebody with somebody with the wedge shape of side chamber guide rail 9
Close, the side chamber guide rail 9 is connected with being arranged on down the movable bolt 15 carried on body 5.
As shown in figure 3, the inside of upper die body 7 is provided with one section of sliding chamber 14, cylindrical head shaft shoulder screw 12 is installed with sliding chamber 14
Head, the afterbody of the cylindrical head shaft shoulder screw 12 is fixed on intermediate connector 2, between intermediate connector 2 and upper die body 7
Cylindrical head shaft shoulder screw 12 on be cased with Rectangular Spring 11.
Further, when upper die body 7 coordinates 8 workpiece pressing 13 of lower mold body, the bottom part of rear fender 3, which is fitted in down, to be connect
In the outside wall surface of carrier 5.
It is of the present utility model it is specific turn over as follows to Forming Theory, comprise the following steps:
A, robot arm 16 captures sheet material workpiece 13, is placed horizontally at the top of lower mold body 8, and mixes up and need the of bending
One segment length, now operator 17 be located at the front 4-6 rice of lower mold body 8;One kind that robot arm 16 represents Mechanical course is grabbed
Take, handling device, be prior art.
B, the master cylinder work of bender, upper die body 7 and tongue is driven to hold block 4 and slowly move downward by the stroke of setting;
C, upper die body 7 contacts lower mold body 8 and coordinates workpiece pressing 13 with lower mold body 8, now the rectangle bullet of the top of upper die body 7
Spring 11 is changed into contraction state from tensioning state, while tongue holds block 4 and squeezes curved workpiece 13 downwards and shapes, and the bending angle of workpiece 13 is by tongue
The knuckle α held between the bottom of block 4 and the lower horizontal part of upper die body 7 is formed;
D, the master cylinder of bender is retracted, and drives upper die body 7 and tongue to hold block 4 and return to original position;
E, operator 17 mixes up the second segment length for needing bending, and repeat the above steps b, c, d, until completing final stage
The bending of length.
Use above specific case is illustrated to the utility model, is only intended to help and is understood the utility model, and
Not limiting the utility model.For the utility model person of ordinary skill in the field, according to think of of the present utility model
Think, some simple deductions, deformation can also be made or replaced.