CN206960943U - Gate-type cutting machine binder cylinder and shear cylinder laser ranging control device - Google Patents
Gate-type cutting machine binder cylinder and shear cylinder laser ranging control device Download PDFInfo
- Publication number
- CN206960943U CN206960943U CN201720955383.7U CN201720955383U CN206960943U CN 206960943 U CN206960943 U CN 206960943U CN 201720955383 U CN201720955383 U CN 201720955383U CN 206960943 U CN206960943 U CN 206960943U
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- China
- Prior art keywords
- cylinder
- binder
- shear
- oil cylinder
- range sensor
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Abstract
The utility model discloses gate-type cutting machine binder cylinder and shear cylinder laser ranging control device, shearing oil cylinder and binder oil cylinder are separately installed with main frame crossbeam, the shear cylinder laser range sensor for detecting shear cylinder stroke is installed in the position that shearing oil cylinder and main frame crossbeam intersect, the binder cylinder laser range sensor for detecting binder cylinder stroke is installed in binder oil cylinder and the position to be intersected with main frame crossbeam, shear cylinder laser range sensor and binder the cylinder laser range sensor is connected by the first signal wire and secondary signal line with PLC respectively, and the stroke signal detected by distance measuring sensor is transferred to PLC, the PLC is connected by shear cylinder control valve group and binder cylinder control valve group with shearing oil cylinder and binder oil cylinder respectively, and the stroke of difference control cylinder.Laser range sensor small volume, easy for installation, fast response time, measurement accuracy is high, so as to avoid the generation of more idle stroke.
Description
Technical field
The utility model is related to a kind of processing steel scrap regeneration equipment, and in particular to for gate-type cutting machine binder cylinder and
The laser ranging control device of shear cylinder travel position positioning.
Background technology
The movement travel of the binder cylinder and shear cylinder of traditional gate-type cutting machine is by on-off model(Proximity switch)Control,
When realizing that shear cylinder follows the floating positioning of binder thickness, required proximity switch is more, and binder, the floating position of shearing are bad
Adjustment, so as to cause two oil cylinders certain idle stroke to be in the process of running present, have impact on every point of cutting machine to a certain extent
The shearing number of clock, also just have impact on the production efficiency of complete machine.Simultaneously as proximity switch is more, so that sender positions
Installing space needed for device is larger, and installation and positioning are more time-consuming.And laser range sensor small volume, it is easy for installation, ring
Answer speed fast, measurement accuracy is high, so as to avoid the generation of more idle stroke, and the relative position of convenient adjustment shear cylinder.
The content of the invention
The purpose of this utility model is to provide for a kind of reliable operation, accurate positioning, door easy to adjust, production efficiency is high
Formula cutting machine binder cylinder and the laser ranging control device of shear cylinder stroke positioning, so as to save installing space, when reducing installation
Between, shorten idle stroke working time of cutting machine, improve the production efficiency of cutting machine.
In order to realize above-mentioned technical characteristic, what the purpose of this utility model was realized in:Gate-type cutting machine binder cylinder
With shear cylinder laser ranging control device, it includes main frame crossbeam, and shearing oil cylinder and pressure are separately installed with the main frame crossbeam
Material oil cylinder, the shear cylinder Laser Measuring for detecting shear cylinder stroke is installed in the position that shearing oil cylinder and main frame crossbeam intersect
Away from sensor, it is provided with binder oil cylinder and the position to be intersected with main frame crossbeam and swashs for detecting the binder cylinder of binder cylinder stroke
Ligh-ranging sensor, shear cylinder laser range sensor and binder the cylinder laser range sensor pass through the first signal wire respectively
It is connected with secondary signal line with PLC, and the stroke signal detected by distance measuring sensor is transferred to PLC,
The PLC is connected by shear cylinder control valve group and binder cylinder control valve group with shearing oil cylinder and binder oil cylinder respectively,
And the stroke of difference control cylinder.
The shear cylinder laser range sensor is fixedly mounted on the bottom of main frame crossbeam by the first L-type support plate.
The binder cylinder laser range sensor is fixedly mounted on the bottom of main frame crossbeam by the second L-type support plate.
The piston-rod end of the shearing oil cylinder is provided with shear knife.
The piston-rod end of the binder oil cylinder is provided with binder head.
The utility model has the advantages that:
1st, the utility model installation is extremely easy, and reliable operation, accurate positioning, precision is high, and later maintenance cost is low, can have
Effect is obviously improved work limitation and the service life of cutting machine.
2nd, by using above-mentioned control device, in the course of work, shear cylinder laser range sensor and binder cylinder are passed through
Laser range sensor can gather the stroke of shearing oil cylinder and binder oil cylinder, and by the analog signal transmission detected to PLC
Controller, diverse location of two oil cylinders in motion process can be judged respectively by PLC;When binder oil cylinder compresses downwards
After material, now location signal will be transferred to PLC by binder cylinder laser range sensor, when shearing oil cylinder
When making drawback movement after cutting material, PLC passes through internal logic computing, matches somebody with somebody together with shear cylinder laser range sensor
Control is closed, when making shearing oil cylinder Backhaul stroke, is stopped at when binder head compresses material on present position;And binder oil cylinder
Backhaul is then to coordinate control by PLC and binder cylinder laser range sensor, controls it to raise binder position a bit of
Just stop after distance, then turn next link;In this way, pass through 2 laser range sensors so that stop during shearing oil cylinder backhaul
Stop bit puts the binder position that can accurately follow binder oil cylinder, floating dynamic change, effectively avoids its longer null
Journey, the number of having one's hair trimmed of unit interval is improved, ensure that efficiency of having one's hair trimmed, extends the service life of cutter.
3rd, above-mentioned shear cylinder laser range sensor and the installation positioning of binder cylinder laser range sensor are convenient, and work can
Lean on, and installation volume is small, and shared space is small, shortens the set-up time, and during the idle stroke work of shortening cutting machine
Between, improve the production efficiency of cutting machine.
Brief description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and examples.
Fig. 1 is overall structure diagram of the present utility model.
Fig. 2 is course of work structural representation of the present utility model.
In figure:PLC 1, shear cylinder control valve group 2, shearing oil cylinder 3, binder cylinder control valve group 4, binder oil cylinder 5,
First signal wire 6, secondary signal line 7, main frame crossbeam 8, shear cylinder laser range sensor 9, the first L-type support plate 10, binder
Cylinder laser range sensor 11, the second L-type support plate 12, shear knife 13, binder are first 14, material to be sheared 15, to shear material
16。
Embodiment
Embodiment of the present utility model is described further below in conjunction with the accompanying drawings.
As shown in Figure 1-2, gate-type cutting machine binder cylinder and shear cylinder laser ranging control device, it includes main frame crossbeam 8,
Shearing oil cylinder 3 and binder oil cylinder 5 are separately installed with the main frame crossbeam 8, is intersected in shearing oil cylinder 3 and main frame crossbeam 8
Position is provided with the shear cylinder laser range sensor 9 for detecting shear cylinder stroke, binder oil cylinder 5 and with main frame crossbeam 8
The position to intersect is provided with the binder cylinder laser range sensor 11 for detecting binder cylinder stroke, the shear cylinder Laser Measuring
Pass through the first signal wire 6 and secondary signal line 7 and PLC 1 respectively away from sensor 9 and binder cylinder laser range sensor 11
It is connected, and the stroke signal detected by distance measuring sensor is transferred to PLC 1, the PLC 1 passes through respectively
Shear cylinder control valve group 2 and binder cylinder control valve group 4 are connected with shearing oil cylinder 3 and binder oil cylinder 5, and the row of control cylinder respectively
Journey.
Further, the shear cylinder laser range sensor 9 is fixedly mounted on main frame horizontal stroke by the first L-type support plate 10
The bottom of beam 8.Fixed shear cylinder laser range sensor 9 wherein in one of portrait of L-type support plate, another piece is then welded
It is fixed on the bottom of main frame crossbeam 8.
Further, the binder cylinder laser range sensor 11 is fixedly mounted on main frame by the second L-type support plate 12
The bottom of crossbeam 8.Binder cylinder laser range sensor 11 is wherein fixed in one of portrait of L-type support plate, another piece then
It is weldingly fixed on the bottom of main frame crossbeam 8.
Further, the piston-rod end of the shearing oil cylinder 3 is provided with shear knife 13.Pass through the described energy of shear knife 13
It is enough that material is sheared.
Further, the piston-rod end of the binder oil cylinder 5 is provided with binder first 14.Pass through described first 14 energy of binder
Enough material 15 to be sheared is compressed, and then facilitates follow-up shear action.
Specific work process and operation principle of the present utility model are:
First, by the range of the total travel of binder oil cylinder 5 and shearing oil cylinder 3, being respectively disposed with one and determining for position
The laser range sensor of position, due to laser range sensor small volume, therefore need to only make the L-type support of one piece of 90 ° of bending
Plate can be completed to install, and one end of installing plate is used for install sensor fixing screws, and the other end is then weldingly fixed on to be slided with binder
On block or the vertical main frame crossbeam of scissors slide;The current output signal of two such laser range sensor is defeated by analog quantity
Enter the real-time processing of module and PLC 1, just show respectively diverse location of two oil cylinders in movement travel;Establishment
Equipment operation control routine, position when making the position that stops during shearing 3 backhaul of oil cylinder compress material with binder oil cylinder 5 are relative
Should.
The specific work process of the utility model method is as follows:As shown in figure 1, during cutting machine automatic running, when
When equipment runs to the compression material of binder oil cylinder 5, the position of binder oil cylinder 5 is defeated by the electric current of binder cylinder laser range sensor 11
Go out signal to be passed in Analog input mModule, current signal is converted into the position numerical value of oil cylinder, PLC 1 by processing
Pass through logical operation again, corresponding position numerical value when specifying this backhaul stopping of shearing oil cylinder 3.When shearing oil cylinder 3 cuts material downwards
When completion turns drawback movement, shearing oil cylinder 3 moves to corresponding position numerical value, and PLC 1 controls its to stop backhaul, this
The backhaul of secondary shearing oil cylinder 3 is highly exactly the open height of scissors next time;After shearing the stopping of oil cylinder 3, PLC 1 controls
Binder oil cylinder 5 stops after leaving the current segment distance of binder position one according to the stroke backhaul of setting;So circulation is achieved that every
Secondary shearing oil cylinder all automatic and accurates follow the control method stopped after the position Backhaul stroke of binder oil cylinder 5.
Above-described embodiment is used for illustrating the utility model, rather than the utility model is limited, in this practicality
New spirit and any modifications and changes in scope of the claims, made to the utility model, both fall within this reality
With new protection domain.
Claims (5)
1. gate-type cutting machine binder cylinder and shear cylinder laser ranging control device, it is characterised in that:It includes main frame crossbeam(8),
The main frame crossbeam(8)On be separately installed with shearing oil cylinder(3)With binder oil cylinder(5), in shearing oil cylinder(3)With main frame crossbeam
(8)The position to intersect is provided with the shear cylinder laser range sensor for detecting shear cylinder stroke(9), in binder oil cylinder
(5)With main frame crossbeam(8)The position to intersect is provided with the binder cylinder laser range sensor for detecting binder cylinder stroke
(11), the shear cylinder laser range sensor(9)With binder cylinder laser range sensor(11)Pass through the first signal wire respectively
(6)With secondary signal line(7)With PLC(1)It is connected, and the stroke signal detected by distance measuring sensor is transferred to
PLC(1), the PLC(1)Pass through shear cylinder control valve group respectively(2)With binder cylinder control valve group(4)With cutting
Cut oil cylinder(3)With binder oil cylinder(5)It is connected, and the stroke of control cylinder respectively.
2. gate-type cutting machine binder cylinder according to claim 1 and shear cylinder laser ranging control device, it is characterised in that:
The shear cylinder laser range sensor(9)Pass through the first L-type support plate(10)It is fixedly mounted on main frame crossbeam(8)Bottom.
3. gate-type cutting machine binder cylinder according to claim 1 and shear cylinder laser ranging control device, it is characterised in that:
The binder cylinder laser range sensor(11)Pass through the second L-type support plate(12)It is fixedly mounted on main frame crossbeam(8)Bottom.
4. gate-type cutting machine binder cylinder according to claim 1 and shear cylinder laser ranging control device, it is characterised in that:
The shearing oil cylinder(3)Piston-rod end shear knife is installed(13).
5. gate-type cutting machine binder cylinder according to claim 1 and shear cylinder laser ranging control device, it is characterised in that:
The binder oil cylinder(5)Piston-rod end binder head is installed(14).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720955383.7U CN206960943U (en) | 2017-08-02 | 2017-08-02 | Gate-type cutting machine binder cylinder and shear cylinder laser ranging control device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720955383.7U CN206960943U (en) | 2017-08-02 | 2017-08-02 | Gate-type cutting machine binder cylinder and shear cylinder laser ranging control device |
Publications (1)
Publication Number | Publication Date |
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CN206960943U true CN206960943U (en) | 2018-02-02 |
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Application Number | Title | Priority Date | Filing Date |
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CN201720955383.7U Expired - Fee Related CN206960943U (en) | 2017-08-02 | 2017-08-02 | Gate-type cutting machine binder cylinder and shear cylinder laser ranging control device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109709808A (en) * | 2018-12-29 | 2019-05-03 | 江苏华宏科技股份有限公司 | Scrap shearing machine shears oil cylinder stroke Fuzzy control system and method |
CN111300868A (en) * | 2019-12-18 | 2020-06-19 | 江苏万事达液压机械有限公司 | L-shaped cohesion type packing and shearing machine |
-
2017
- 2017-08-02 CN CN201720955383.7U patent/CN206960943U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109709808A (en) * | 2018-12-29 | 2019-05-03 | 江苏华宏科技股份有限公司 | Scrap shearing machine shears oil cylinder stroke Fuzzy control system and method |
CN111300868A (en) * | 2019-12-18 | 2020-06-19 | 江苏万事达液压机械有限公司 | L-shaped cohesion type packing and shearing machine |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180202 |