CN206960290U - The online rheological analysis device of polymer solution high pressure - Google Patents

The online rheological analysis device of polymer solution high pressure Download PDF

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Publication number
CN206960290U
CN206960290U CN201720639029.3U CN201720639029U CN206960290U CN 206960290 U CN206960290 U CN 206960290U CN 201720639029 U CN201720639029 U CN 201720639029U CN 206960290 U CN206960290 U CN 206960290U
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China
Prior art keywords
outlet
rotating shaft
pump
high pressure
polymer solution
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Expired - Fee Related
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CN201720639029.3U
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Chinese (zh)
Inventor
魏钦磊
袁闻雪
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Individual
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Individual
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Priority to CN201720639029.3U priority Critical patent/CN206960290U/en
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Abstract

The utility model discloses a kind of online rheological analysis device of polymer solution high pressure, solve the problems, such as that existing on-line viscosity measurement device is not suitable for high-tension measurement, specifically include high-pressure hose, filter, impeller pump, flow sensor, differential pressure pick-up, capillary coil pipe, accumulator and computer, sealing ring wherein is set between the servomotor and the pump housing of impeller pump, the centrally disposed annular seal space of the seal ring body, interior note sealing fluid, rotating shaft passes through from the sealing ring center, and the both ends joint of rotating shaft and seal ring body sets O-ring seal.The setting of the O-ring, there is sealing and bear the double action of high pressure, realize to high pressure line on-line viscosity measurement, and measurement result is authentic and valid.

Description

The online rheological analysis device of polymer solution high pressure
Technical field
It the utility model is related to polymer solution viscosity analytical equipment in a kind of high pressure line.
Background technology
Viscosity of the polymer solution in high pressure line is detected at this stage, and laboratory inspection is delivered to after mainly using manual sampling Survey.Due to pressure drop in sampling process be present and requiring high to sampling human users' gimmick, mechanical shearing easily is produced to sample, Acquired results error is big, therefore manual sampling detection can not realize easy, continuous, quick, accurate data analysis.
In order to overcome the shortcomings of that manual sampling detects, the current on-line viscosity measurement device for having diversified forms, wherein making The pressure that convention rotor pump can bear is typically in below 4MPa.Main cause is usually ensure liquid in pump close Envelope property in rotating shaft and pump housing joint, it is necessary to install seal, and the seal uses framework type sealing ring more, by reality Test, when pressure reaches 2MPa in pump, liquid can be from sealing ring and rotating shaft joint seepage in pump;Conventional a kind of seal in addition For mechanical seal, mechanical seal is used for water pump, if mechanical seal is arranged on impeller pump, pressure reaches 4MPa in pump When, also there is phenomenon of leakage appearance, so this two classes seal e insufficient to allow impeller pump to bear high pressure, and framework type sealing ring Can not completely isolated air, polymer solution contact oxygen after, chemical degradation can be produced.So solving impeller pump bears high pressure And completely isolated oxygen problem, it is the key for realizing polymer solution high pressure on-line viscosity measurement.
The content of the invention
In order to overcome the shortcomings of in background technology, the utility model provides a kind of online rheological analysis of polymer solution high pressure Device, the device can realize the viscosity measurement more than 20MPa pressure, and measured result is the true viscosity of polymer solution.
For achieving the above object, the technical solution adopted in the utility model is:A kind of polymer solution high pressure is online Rheological analysis device, including high-pressure hose, filter, impeller pump, flow sensor, differential pressure pick-up, capillary coil pipe, accumulator And computer, the high-pressure hose include access flexible pipe and pick out flexible pipe, wherein access flexible pipe and polymer solution high pressure line It is tightly connected, the outlet for accessing flexible pipe connects the first triple valve, and the another two interface of the first triple valve connects filter respectively, this The outlet of two filters is connected with the second triple valve pipeline, and in parallel between the entrance of the two filters and outlet One differential pressure pick-up;Another interface pipeline connection impeller pump of second triple valve, the outlet line connection traffic sensing of impeller pump Device, the other end of flow sensor are connected with capillary coil pipe pipeline, the outlet line connection ball valve of capillary coil pipe, and in capillary disk Second differential pressure pick-up in parallel between the entrance of pipe and outlet, branch line is set on the pipeline between capillary coil pipe and ball valve, should The outlet connection accumulator of branch line, the outlet of ball valve are connected with picking out flexible pipe, pick out outlet and the polymer solution high pressure of flexible pipe Pipeline is tightly connected;It is characterized in that:The impeller pump, including servomotor, rotating shaft, rotor, sealing ring, the pump housing and bearing, Wherein rotor is made up of internal rotor and outer rotor, and the pump housing Left-side center sets pump chamber, sets what is connected with pump chamber in the pump housing Feed liquor runner and discharge opeing runner;The sealing ring, its diameter is identical with pump housing diameter, its centrally disposed annular seal space, in annular seal space Sealing fluid is injected, sealing fluid inlet is set on seal ring body, the Left-side center of sealing ring sets seal groove;The sealing ring is right End is fixedly connected between the pump housing by bolt and alignment pin, and sealing ring left end is bolted to connection in servomotor side Face;Rotating shaft passes through along the central shaft of sealing ring, and the both ends joint of rotating shaft and seal ring body sets O-ring respectively, preferably each Place sets two O-rings, if first leakage second continues to play a part of sealing;Internal rotor and outer rotor are mounted in It is placed in rotating shaft in pump chamber, bearing is placed in seal groove in rotating shaft, and rotating shaft is fixed with servomotor by shaft coupling Connection, the signal that the first differential pressure pick-up, the second differential pressure pick-up and flow sensor are gathered are sent to computer, computer The viscosity number of flowed through liquid is calculated according to formula, the calculation formula is:
Wherein, μ is viscosity, unit Pas;R is capillary coil radius, unit m;Δ P is capillary coil pipe two Side pressure is poor, unit Pa;L is capillary coil lengths, unit m;Q be capillary coil pipe in flow, unit m3/s。
The beneficial effects of the utility model:
1st, the on-line viscosity measurement to positions such as high pressure line, well heads is realized;
2nd, measurement result is authentic and valid;
3rd, device is removable, easy for installation, simple to operate, is easy to measure different test points.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model device.
Fig. 2 is the structural representation of impeller pump.
Fig. 3 is the side view of impeller pump.
Embodiment
Below in conjunction with the accompanying drawings by being elaborated to the utility model device:
As shown in Figure 1:A kind of online rheological analysis device of polymer solution high pressure, including high-pressure hose, filter, rotor Pump 7, flow sensor 8, differential pressure pick-up, capillary coil pipe 9, accumulator 12 and computer, it is soft that the high-pressure hose includes access Pipe 2 is with picking out flexible pipe 14, wherein access flexible pipe 2 is sealedly connected on polymer solution high pressure line 1 respectively with picking out flexible pipe 14, The outlet for accessing flexible pipe 2 connects the first triple valve 3, and the another two interface of the first triple valve 3 connects first filter 4 and the respectively Tow filtrator 5, the outlet of the filter 5 of first filter 4 and second are connected with the pipeline of the second triple valve 6, and in the first filtering First differential pressure pick-up 10 in parallel between the entrance of the filter 5 of device 4 and second and outlet, the first differential pressure pick-up 10 are used to detect Filter pressure at two ends, judges whether filter has stopping state;Another interface pipeline connection impeller pump 7 of second triple valve 6, The outlet line connection traffic sensor 8 of impeller pump 7, flow sensor 8 are used for flow in monitoring device, flow sensor 8 Other end pipeline connection capillary coil pipe 9, the outlet of capillary coil pipe 9 is connected with the pipeline of ball valve 13, and capillary coil pipe 9 entrance and Second differential pressure pick-up 11 in parallel between outlet, branch line is set on the pipeline between capillary coil pipe 9 and ball valve 13, the branch line Outlet connection accumulator 12, the outlet of ball valve 13 are connected with picking out flexible pipe 14, and outlet and the polymer solution for picking out flexible pipe 14 are high Pressure pipeline 1 is tightly connected;As shown in Fig. 2 combinations Fig. 3:The impeller pump 7, including servomotor, rotating shaft 7-2, rotor, sealing ring 7-13, pump housing 7-11 and bearing 7-3, wherein rotor are made up of internal rotor 7-8 and outer rotor 7-9, in the pump housing 7-11 left sides The heart sets pump chamber, and pump body sets the feed liquor runner 7-12 and discharge opeing runner 7-7 connected with pump chamber;The sealing ring 7-13, Its diameter is identical with pump housing 7-11 diameters, injection sealing fluid in its centrally disposed annular seal space 7-5, annular seal space 7-5, on seal ring body Set sealing fluid inlet 7-4, sealing ring 7-13 Left-side center that seal groove is set;Sealing ring 7-13 be arranged on pump housing 7-11 with Between servomotor 7-1, it is fixedly connected between sealing ring right-hand member and the pump housing by the first bolt 7-15 and alignment pin 7-10 positioning, Sealing ring left end is fixedly connected on servomotor 7-1 sides by the second bolt 7-14;Centers of the rotating shaft 7-2 along sealing ring 7-13 Axle passes through, and the both ends joint of rotating shaft 7-2 and seal ring body sets O-ring 7-6 respectively, and preferably each joint sets two O Type circle 7-6, second O-ring continues to play a part of sealing if first O-ring is revealed;Internal rotor 7-8 and outer Rotor 7-9 is placed in pump chamber on the rotating shaft 7-2, and bearing 7-3 is placed in seal groove on rotating shaft 7-2, rotating shaft 7-2 with Servomotor 7-1 is fixedly connected by shaft coupling, the first differential pressure pick-up 10, the second differential pressure pick-up 11 and flow sensor 8 The signal gathered is conveyed directly to computer, and computer calculates the viscosity number of flowed through liquid, the meter according to formula automatically Calculating formula is:
Wherein, μ is viscosity, unit Pas;R is capillary coil radius, unit m;Δ P is capillary coil pipe two Side pressure is poor, unit Pa;L is capillary coil lengths, unit m;Q be capillary coil pipe in flow, unit m3/s。
The principle explanation of technical solutions of the utility model:
Annular seal space, interior note sealing fluid, it can be ensured that polymer solution is completely isolated with air are set in seal ring body;Rotating shaft with The O-ring that seal ring body both sides are set, on the one hand with sealing function, on the other hand, because O-ring is that a kind of extrusion pressing type is close Envelope, the basic functional principle of extrusion pressing type sealing are that elastic deformation occurs by seal, cause contact to press on sealing contact surface Power, the internal pressure that contact is more than sealed medium does not leak then, on the contrary then leak;Through measuring and calculating, O-ring and rotating shaft Between contact be more than 20MPa, so ensure that apparatus of the present invention can work under high pressure for a long time.
The flow of the online rheological device measurement liquid viscosity of high pressure described in the utility model is described below:
It is connected to 1. flexible pipe will be accessed and pick out flexible pipe on polymer solution pipeline;
2. open two triple valves and ball valve;
3. polymer solution to be measured flows through whole device by high-pressure hose;
4. after impeller pump is stable, the first differential pressure pick-up of observation, the second differential pressure pick-up, and flow sensing Device, it is ensured that equipment operation is normal;
5. system records surveyed capillary pressure at two ends value Δ P2 and flow value Q automatically, and by monitoring filter both ends Pressure value Δ P1 judges whether filter has stopping state;
6. computer is according to formula automatic measurement & calculation polymer solution viscosity value to be measured.
It is described above, only specific embodiment of the utility model, it is impossible to which the scope that utility model implemented, institute are limited with it With the displacement of its equivalent assemblies, or the equivalent variations made according to the utility model patent protection domain and modification, it should all still fall within The category that this patent is covered.

Claims (2)

1. a kind of online rheological analysis device of polymer solution high pressure, including high-pressure hose, filter, impeller pump, flow sensing Device, differential pressure pick-up, capillary coil pipe, accumulator and computer, the high-pressure hose include access flexible pipe and pick out flexible pipe, wherein Access flexible pipe to be tightly connected with polymer solution high pressure line, the outlet for accessing flexible pipe connects the first triple valve, the first triple valve Another two interface connect filter respectively, the outlet of the two filters is connected with the second triple valve pipeline, and this two First differential pressure pick-up in parallel between the entrance of individual filter and outlet;Another interface pipeline connection rotor of second triple valve Pump, the outlet line connection traffic sensor of impeller pump, the other end of flow sensor are connected with capillary coil pipe pipeline, capillary disk The outlet line connection ball valve of pipe, and the second differential pressure pick-up in parallel between the entrance of capillary coil pipe and outlet, in capillary disk Branch line is set on pipeline between pipe and ball valve, the outlet connection accumulator of the branch line, the outlet of ball valve is connected with picking out flexible pipe, The outlet and polymer solution high pressure line for picking out flexible pipe are tightly connected;Ha Gen-poiseuille flow side is pre-deposited in computer Journey;It is characterized in that:The impeller pump, including servomotor, rotating shaft, rotor, sealing ring, the pump housing and bearing, wherein rotor by Internal rotor and outer rotor composition, the pump housing Left-side center set pump chamber, set in the pump housing feed liquor runner that is connected with pump chamber and Discharge opeing runner;The sealing ring, its diameter is identical with pump housing diameter, its centrally disposed annular seal space, injection sealing fluid in annular seal space, Sealing fluid inlet is set on seal ring body, and the Left-side center of sealing ring sets seal groove;The sealing ring right-hand member and the pump housing it Between be fixedly connected by bolt and alignment pin, sealing ring left end is bolted to connection in servomotor side;Rotating shaft is along close The central shaft of seal ring passes through, and the both ends joint of rotating shaft and seal ring body sets O-ring respectively;Internal rotor and outer rotor, which are mounted in, to be turned It is placed on axle in pump chamber, bearing is placed in seal groove in rotating shaft, and rotating shaft is fixed with servomotor by shaft coupling to be connected Connect, the signal that the first differential pressure pick-up, the second differential pressure pick-up and flow sensor are gathered is sent to computer, computer root The viscosity number of flowed through liquid is calculated according to internal memory equation.
2. the online rheological analysis device of polymer solution high pressure according to claim 1, it is characterised in that:Rotating shaft and sealing The both ends joint of ring body sets two O-rings respectively.
CN201720639029.3U 2017-06-01 2017-06-01 The online rheological analysis device of polymer solution high pressure Expired - Fee Related CN206960290U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720639029.3U CN206960290U (en) 2017-06-01 2017-06-01 The online rheological analysis device of polymer solution high pressure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720639029.3U CN206960290U (en) 2017-06-01 2017-06-01 The online rheological analysis device of polymer solution high pressure

Publications (1)

Publication Number Publication Date
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106990020A (en) * 2017-06-01 2017-07-28 魏钦磊 The online rheological analysis device of polymer solution high pressure
CN110161219A (en) * 2019-05-31 2019-08-23 中冶建工集团有限公司 Judge the method and device of grouting material fluidity

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106990020A (en) * 2017-06-01 2017-07-28 魏钦磊 The online rheological analysis device of polymer solution high pressure
CN110161219A (en) * 2019-05-31 2019-08-23 中冶建工集团有限公司 Judge the method and device of grouting material fluidity

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Granted publication date: 20180202

Termination date: 20210601