CN206957716U - A kind of push-bench stirs spoil hopper pressure air cushion adjusting device - Google Patents

A kind of push-bench stirs spoil hopper pressure air cushion adjusting device Download PDF

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Publication number
CN206957716U
CN206957716U CN201720878786.6U CN201720878786U CN206957716U CN 206957716 U CN206957716 U CN 206957716U CN 201720878786 U CN201720878786 U CN 201720878786U CN 206957716 U CN206957716 U CN 206957716U
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China
Prior art keywords
pressure
spoil hopper
deck board
hopper plate
mud
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CN201720878786.6U
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Chinese (zh)
Inventor
吕庆洲
辛翰文
马允郑
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Anhui Tangxing Equipment Technology Co Ltd
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Anhui Tangxing Machinery Equipment Co Ltd
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Abstract

The utility model discloses a kind of push-bench stirring spoil hopper pressure air cushion adjusting device, including housing, is provided with spoil hopper plate and pressure deck board in the housing, mud discharging mouth is provided with the downside of pressure deck board, air inlet pipe and blast pipe are provided with the upside of pressure deck board;Spoil hopper plate opening is provided with the downside of the spoil hopper plate, the side of spoil hopper plate opening is provided with sieve aperture Turbogrid plates, and sieve aperture Turbogrid plates one end is fixed on spoil hopper plate, and the other end is fixed on case inside, is provided between sieve aperture Turbogrid plates and spoil hopper plate opening into mud passage.Pressure in the utility model in pressure chamber can be continued to monitor, more more accurate than traditional single storehouse pressure-measuring system;Air cushion can compensate for the mud as caused by emergency situations quickly loss and pressure drop caused by water burst phenomenon, under the conditions of non-homogeneous geology, pressure and volume fluctuation even if very little can also be precisely controlled, more preferable control thus can be made to the protuberance of earth's surface and sedimentation, the protuberance of earth's surface and sedimentation should avoid, especially in the case of earthing very little.

Description

A kind of push-bench stirs spoil hopper pressure air cushion adjusting device
Technical field
A kind of push-bench is the utility model is related to, specifically a kind of push-bench stirring spoil hopper pressure-regulating device.
Background technology
With the popularization and development of pipe jacking construction method at home, the jacking construction of a variety of compound stratums is passed through in engineering Application in construction is more and more extensive, and it is for example unstable unavoidably to run into discontinuous a variety of stratum during pipeline is planned Sandy pear variety, closely knit gummy formation or hard ground consisting of hard rock, the jacking construction under bad ground, a variety of differences The soil body and rock of character can bring strong fluctuation to the earth pressure balance of cutterhead face, make passed through Important building or Road is produced beyond defined protuberance or sedimentation, therefore reduces the fluctuation of cutterhead face earth pressure balance in jacking construction, It is a problem for needing in push-bench design process to solve to reduce to ground disturbance so as to reduce engineering risk.
Utility model content
The purpose of this utility model is to provide a kind of push-bench stirring spoil hopper pressure-regulating device, to reduce jacking construction The fluctuation of middle cutterhead face earth pressure balance, while reduce and bottom is disturbed so as to reduce engineering risk.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of push-bench stirs spoil hopper pressure air cushion adjusting device, including housing, and spoil hopper plate and pressure are provided with the housing Power deck board, pressure deck board downside are provided with mud discharging mouth, air inlet pipe and blast pipe are provided with the upside of pressure deck board.
Spoil hopper plate opening is provided with the downside of the spoil hopper plate, the side of spoil hopper plate opening is provided with sieve aperture Turbogrid plates, sieve aperture grid Plate one end is fixed on spoil hopper plate, and the other end is fixed on case inside, is provided between sieve aperture Turbogrid plates and spoil hopper plate opening into mud Passage;One end of the housing is provided with more stratum cutterheads.
The spoil hopper plate, more stratum cutterheads and housing form stirring spoil hopper, and spoil hopper plate, pressure deck board and housing form pressure Cabin.
It is provided with cutter plate driver motor in the housing, the rotating shaft on cutter plate driver motor passes through pressure deck board and spoil hopper plate, Rotating shaft is provided with agitating shaft, and agitating shaft is in stirring spoil hopper.
Pressure sensor and liquid level sensor are provided with the pressure chamber.
The beneficial effects of the utility model:
1st, the pressure in the utility model in pressure chamber can be continued to monitor, than traditional single storehouse pressure-measuring system more To be accurate;Air cushion can compensate for the mud as caused by emergency situations quickly loss and pressure drop caused by water burst phenomenon, non-equal Under even geological conditions, pressure and volume fluctuation even if very little can also be precisely controlled, thus can be to the protuberance of earth's surface More preferable control is made with sedimentation, the protuberance of earth's surface and sedimentation should avoid, especially in the case of earthing very little.
2nd, the air cushion pressure data that are collected by sensor, air mud balanced surface altitude information are transmitted to compressed air Supply and discharge equipment, by being balanced to automatically controlling for air cushion pressure to buffer, compensate in caving ground and a variety of mixing stratum The fluctuation of pressure, prevent that slurries spray is quick-fried and dregs gushes cabin.
Brief description of the drawings
The utility model is further described below in conjunction with the accompanying drawings.
Fig. 1 is stirring spoil hopper pressure air cushion adjusting device structural representation in the utility model.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The all other embodiment obtained, belong to the scope of the utility model protection.
In description of the present utility model, it is to be understood that term " perforate ", " on ", " under ", " thickness ", " top ", " in ", " length ", " interior ", indicating position or the position relationship such as " surrounding ", be for only for ease of description the utility model and simplification Description, rather than the component or element of instruction or hint meaning must have specific orientation, with specific azimuth configuration and behaviour Make, therefore it is not intended that to limitation of the present utility model.
A kind of push-bench stirs spoil hopper pressure air cushion adjusting device, including housing 14, as shown in figure 1, being provided with housing 14 Spoil hopper plate 6 and pressure deck board 9, the downside of pressure deck board 9 are provided with mud discharging mouth 8, and the upside of pressure deck board 9 is provided with air inlet pipe 12 and blast pipe 13;The downside of spoil hopper plate 6 is provided with spoil hopper plate opening 5, and the side of spoil hopper plate opening 5 is provided with sieve aperture Turbogrid plates 3, sieve aperture Turbogrid plates 3 one End is fixed on spoil hopper plate 6, and the other end is fixed on the inner side of housing 14, is formed between sieve aperture Turbogrid plates 3 and spoil hopper plate opening 5 into mud Passage 4;One end of housing 14 is provided with more stratum cutterheads 1, and more stratum cutterheads 1 are used for the broken and cutting of rock or the soil body.
Spoil hopper plate 6, more stratum cutterheads 1 and housing 14 form stirring spoil hopper 2, spoil hopper plate 6, pressure deck board 9 and the shape of housing 14 Into pressure chamber 7, the pressure in pressure chamber 7 is measured by pressure sensor;Cutter plate driver motor 10, knife are provided with housing 14 Rotating shaft 16 on disk-drive motor 10 passes through pressure deck board 9 and spoil hopper plate 6, and rotating shaft 16 is provided with agitating shaft 15, agitating shaft 15 In in stirring spoil hopper 2.
During work, entered by more attrition crushings of stratum cutterhead 1 or the rock or the soil body of cutting in stirring spoil hopper 2, to stirring Work mud is injected in mud 2 and water is stirred mixing, is screened, filtered out by sieve aperture Turbogrid plates 3 after being stirred Meet the suspended mud that the rock fragment of size and improvement dregs mud are mixed to form, suspended mud passes through by entering mud passage 4 Spoil hopper plate opening 5 enters pressure chamber 7, and the compressed air of the top of suspended mud and pressure chamber 7 in pressure chamber 7 is put down in air mud The interaction of weighing apparatus face 11 forms air cushion, controls the pressure of more faces of stratum cutterhead 1 by adjusting the pressure of air cushion, and air cushion Pressure be controlled by the compressed air supply and discharge equipment connected with air inlet pipe 12, blast pipe 13.
In unstable stratum such as flour sand, gravel soil property, the pressure of stirring spoil hopper 2 can be controlled by air cushion, can be more Safely, the earth pressure balance of front face is accurately controlled, while to can compensate for the mud as caused by emergency situations quick for air cushion Pressure drop caused by loss and water burst phenomenon, reduce the risk that emergency case is brought to construction.
In the stable for example fully hard rock in stratum or closely knit clay, the air in pressure chamber 7 is discharged by 13 blast pipes Afterwards, 12 air inlet pipe, 13 blast pipes are blocked, is converted into common slurry-water balance type push-bench.
The spoil hopper in single cabin is distinguished into separate two sections by spoil hopper plate 6 and pressure deck board 9, leading portion is full of Pressure Slurry Stirring spoil hopper 2, back segment is pressure chamber 7.The first half of pressure chamber 7 is compressed air area, is formed and pressed in air mud balanced surface 11 Contracting mattress, lower half are mud area, the soil of slurry cabin, rock etc. mixed with water under high pressure after by sieve aperture Turbogrid plates 3 and spoil hopper Plate opening 5 enters pressure chamber 7 in the form of suspended mud.In pressure chamber 7, gas pressure is acted on mud.
Because the gas in pressure chamber 7 is identical with the pressure of liquid, therefore only need to adjust air pressure, it is possible to flat Weigh corresponding soil pressure on more faces of stratum cutterhead 1;When push-bench tunnels, loss and jacking speed due to mud Change, the mud amount of disengaging will disequilibrium, the pressure stirred in spoil hopper 2 changes, and air mud balanced surface 11 is just Fluctuation up and down can be produced.According to the change of liquid level, the rotating speed of supply and discharge slush pump is controlled, adjusted by sensor, can be adjusted at any time Pressure in section stirring spoil hopper 2, realize the Pressure behaviour balance of stirring spoil hopper 2;When air mud balanced surface 11 reaches highest pole During extreme position, it can be automatically stopped for dredge pump and stop jacking, when air mud balanced surface 11 reaches lowest limit position When, sludge pump can be automatically stopped.
Pressure in the utility model in pressure chamber can be continued to monitor, than traditional single storehouse pressure-measuring system more Accurately;Air cushion can compensate for the mud as caused by emergency situations quickly loss and pressure drop caused by water burst phenomenon, non-homogeneous Under geological conditions, pressure and volume fluctuation even if very little can also be precisely controlled, thus can to the protuberance of earth's surface and More preferable control is made in sedimentation, and the protuberance of earth's surface and sedimentation should avoid, especially in the case of earthing very little.
Air pressure, pressure regulation cabin liquid level, the mud pressure data transfer to air adjustment collected by sensor Equipment, by balancing pressure in caving ground and a variety of mixing stratum to automatically controlling for air pressure to buffer, compensate Fluctuation, prevent that the quick-fried and dregs of slurries spray gushes cabin.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means It is contained in reference to specific features, structure, material or the feature that the embodiment or example describe of the present utility model at least one In embodiment or example.In this manual, the schematic representation of above-mentioned term is not necessarily referring to identical embodiment or Example.Moreover, specific features, structure, material or the feature of description can be in any one or more embodiments or example In combine in an appropriate manner.
The advantages of general principle of the present utility model, principal character and the utility model has been shown and described above.One's own profession The technical staff of industry is it should be appreciated that the utility model is not restricted to the described embodiments, described in above-described embodiment and specification Simply illustrate principle of the present utility model, on the premise of the spirit and scope of the utility model is not departed from, the utility model is also Various changes and modifications are had, these changes and improvements are both fallen within claimed the scope of the utility model.

Claims (3)

1. a kind of push-bench stirs spoil hopper pressure air cushion adjusting device, including housing (14), it is characterised in that the housing (14) It is interior to be provided with spoil hopper plate (6) and pressure deck board (9), mud discharging mouth (8) is provided with the downside of pressure deck board (9), is provided with the upside of pressure deck board (9) Air inlet pipe (12) and blast pipe (13);
Spoil hopper plate opening (5) is provided with the downside of the spoil hopper plate (6), the side of spoil hopper plate opening (5) is provided with sieve aperture Turbogrid plates (3), Sieve aperture Turbogrid plates (3) one end is fixed on spoil hopper plate (6), and the other end is fixed on the inside of housing (14), sieve aperture Turbogrid plates (3) and mud It is provided between deck board opening (5) into mud passage (4);One end of housing (14) is provided with more stratum cutterheads (1);
The spoil hopper plate (6), more stratum cutterheads (1) and housing (14) form stirring spoil hopper (2), spoil hopper plate (6), pressure deck board (9) and housing (14) forms pressure chamber (7).
A kind of 2. push-bench stirring spoil hopper pressure air cushion adjusting device according to claim 1, it is characterised in that the shell It is provided with cutter plate driver motor (10) in body (14), the rotating shaft (16) on cutter plate driver motor (10) passes through pressure deck board (9) and mud Deck board (6), rotating shaft (16) are provided with agitating shaft (15), and agitating shaft (15) is in stirring spoil hopper (2).
A kind of 3. push-bench stirring spoil hopper pressure air cushion adjusting device according to claim 1, it is characterised in that the pressure Pressure sensor and liquid level sensor are provided with power cabin (7).
CN201720878786.6U 2017-07-19 2017-07-19 A kind of push-bench stirs spoil hopper pressure air cushion adjusting device Active CN206957716U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720878786.6U CN206957716U (en) 2017-07-19 2017-07-19 A kind of push-bench stirs spoil hopper pressure air cushion adjusting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720878786.6U CN206957716U (en) 2017-07-19 2017-07-19 A kind of push-bench stirs spoil hopper pressure air cushion adjusting device

Publications (1)

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CN206957716U true CN206957716U (en) 2018-02-02

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107178371A (en) * 2017-07-19 2017-09-19 安徽唐兴机械装备有限公司 A kind of push-bench stirs spoil hopper pressure air cushion adjusting device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107178371A (en) * 2017-07-19 2017-09-19 安徽唐兴机械装备有限公司 A kind of push-bench stirs spoil hopper pressure air cushion adjusting device

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Address after: 232000 Shangyao Town Industrial Zone, Datong District, Huainan City, Anhui Province

Patentee after: Anhui tangxing Equipment Technology Co.,Ltd.

Address before: 232009 Shangyao Town Industrial Zone, Datong District, Huainan City, Anhui Province

Patentee before: ANHUI TANGXING MACHINERY Co.,Ltd.