CN206948104U - A powertrain with shock and noise reduction functions - Google Patents

A powertrain with shock and noise reduction functions Download PDF

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Publication number
CN206948104U
CN206948104U CN201720600662.1U CN201720600662U CN206948104U CN 206948104 U CN206948104 U CN 206948104U CN 201720600662 U CN201720600662 U CN 201720600662U CN 206948104 U CN206948104 U CN 206948104U
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bearing
ring
shaft
motor
axle
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钟相富
陈泽豪
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Dongguan Lingyue Transmission Technology Co ltd
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Dongguan Lingyue Transmission Technology Co ltd
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Abstract

The utility model discloses a power assembly with shock absorption and noise reduction functions, which comprises a motor, a shaft, a speed changer, a bearing assembly and an O-shaped ring, wherein the speed changer is arranged on one side of the motor in a manner of being close to the end surface of the motor; two ends of the shaft are respectively connected to the motor and the transmission, and the shaft is connected with the output end of the motor; the bearing assembly comprises a first bearing and a second bearing, the first bearing and the second bearing are respectively sleeved on the shaft at intervals along the axial direction of the shaft, and outer rings of the first bearing and the second bearing are connected with the transmission shell so as to enable the shaft to freely rotate in the transmission shell; o type circle sets up between second bearing and derailleur casing, and O type circle is the elasticity material to shock attenuation and noise reduction when the axle is rotatory. The utility model discloses a duplex bearing structure, the subshaft both ends are supported spacingly, have effectively reduced because of the rocking problem that the axle overlength leads to, simultaneously, carry out elastic buffer through elastomeric element between bearing and gearbox housing, effectively reduce vibrations and abnormal sound.

Description

一种具备减震降噪功能的动力总成A powertrain with shock and noise reduction functions

技术领域technical field

本实用新型涉及电机制造领域,特别指一种具备减震降噪功能的动力总成。The utility model relates to the field of motor manufacturing, in particular to a power assembly with the function of shock absorption and noise reduction.

背景技术Background technique

电机泛指能使机械能转化为电能、电能转化为机械能的一切机器;特指发电机、电能机、电动机;是指依据电磁感应定律实现电能的转换或传递的一种电磁装置,电动机也称俗称马达,它的主要作用是产生驱动转矩,作为用电器或各种机械的动力源,电机在现代工业生产中使用普遍,常与变速器配套设计,通过变速器实现对电机输出轴转速控制,以满足各种不同的使用场合;传统电机与变速器一般采用双轴装配结构,即电机输出轴与变速器输入轴独立设置,两轴通过联轴器或键连接;由于双轴装配结构在实际使用过程中两输出轴由于受装配精度影响及长时间使用磨损后,同轴度下降,导致出现传动误差,且故障排查难度大,无法直接得出是电机输出轴或变速器输入轴出现故障;且传动路径长,传动效率低,制造成本高;因此,出现了一种将电机输出轴和变速器输入轴合并于一体,通过一体化的轴设计可有效解决上述问题;但是,该种采用一体化轴设计,在试验验证过程中随之出现的问题是轴旋转时震动和异响较大,经过问题排查发现出现上述问题的原因是一体化轴的长度较长,在转动时轴两端易出现晃动,轴在旋转时其两端摆动角度或距离不一致。Motor generally refers to all machines that can convert mechanical energy into electrical energy, and electrical energy into mechanical energy; it refers specifically to generators, electrical energy machines, and motors; it refers to an electromagnetic device that realizes the conversion or transmission of electrical energy according to the law of electromagnetic induction. Motors are also commonly known as Motor, its main function is to generate driving torque. As the power source of electrical appliances or various machinery, motors are widely used in modern industrial production. They are often designed in conjunction with transmissions. The speed control of the output shaft of the motor is realized through the transmission to meet Various use occasions; traditional motors and transmissions generally adopt a dual-shaft assembly structure, that is, the output shaft of the motor and the input shaft of the transmission are set independently, and the two shafts are connected by couplings or keys; Due to the impact of assembly accuracy and wear and tear of the output shaft after long-term use, the coaxiality decreases, resulting in transmission errors, and the troubleshooting is difficult. It is impossible to directly conclude that the motor output shaft or the transmission input shaft is faulty; and the transmission path is long. The transmission efficiency is low and the manufacturing cost is high; therefore, there has been a kind of combination of the motor output shaft and the transmission input shaft, which can effectively solve the above problems through the integrated shaft design; however, this kind of integrated shaft design, in the test The problem that occurred during the verification process was that the vibration and abnormal noise were large when the shaft was rotating. After troubleshooting, it was found that the reason for the above problems was that the length of the integrated shaft was long, and the two ends of the shaft were prone to shaking when rotating, and the shaft was rotating. When the swing angle or distance at both ends is inconsistent.

实用新型内容Utility model content

本实用新型要解决的技术问题是针对上述现有技术的不足,提供一种采用双轴承结构,从轴两端进行支撑限位,有效降低了因轴过长而导致的晃动问题,同时,在轴承与变速器壳体之间通过弹性部件进行弹性缓冲,有效降低震动和异响的具备减震降噪功能的动力总成。The technical problem to be solved by the utility model is to provide a double-bearing structure for the above-mentioned deficiencies in the prior art, and support and limit from both ends of the shaft, which effectively reduces the shaking problem caused by the shaft being too long. Elastic cushioning is performed between the bearing and the transmission housing through elastic components, which effectively reduces vibration and abnormal noise, and is a powertrain with shock and noise reduction functions.

本实用新型采取的技术方案如下:一种具备减震降噪功能的动力总成,包括电机、轴、变速器、轴承组件及O型圈,其中,上述变速器贴紧电机端面设置于电机的一侧;上述轴的两端分别连接在电机与变速器上,轴与电机的输出端连接,并穿过电机插入变速器内;上述轴承组件包括第一轴承及第二轴承,第一轴承及第二轴承分别沿轴的轴向方向间隔套设在轴上,第一轴承及第二轴承的外圈与变速器壳体连接,以便使轴在变速器壳体内自由旋转运动;上述O型圈设置于第二轴承与变速器壳体之间,O型圈为弹性材质,以便轴旋转时减震和降噪。The technical scheme adopted by the utility model is as follows: a power assembly with the function of shock absorption and noise reduction, including a motor, a shaft, a transmission, a bearing assembly and an O-ring, wherein the above-mentioned transmission is arranged on one side of the motor close to the end face of the motor The two ends of the above-mentioned shaft are respectively connected to the motor and the transmission, the shaft is connected to the output end of the motor, and inserted into the transmission through the motor; the above-mentioned bearing assembly includes a first bearing and a second bearing, and the first bearing and the second bearing are respectively Sleeved on the shaft at intervals along the axial direction of the shaft, the outer rings of the first bearing and the second bearing are connected with the transmission case so that the shaft can rotate freely in the transmission case; the above-mentioned O-ring is arranged between the second bearing and the transmission case Between the transmission housings, the O-rings are made of elastic material for shock absorption and noise reduction when the shaft rotates.

优选地,所述的轴上设有台阶支撑环面,上述第一轴承或第二轴承套设在该台阶支撑环面上,并通过台阶支撑环面支撑。Preferably, the shaft is provided with a stepped support ring surface, and the above-mentioned first bearing or the second bearing is sleeved on the stepped support ring surface and supported by the stepped support ring surface.

优选地,所述的变速器壳体的内侧壁上设有环形嵌槽,第二轴承嵌设在环形嵌槽内,第二轴承的右端面贴紧台阶支撑环面,并经台阶支撑环面从右侧方向轴向限位,第二轴承的左端面与环形嵌槽的端面之间设有弹性圈,以便环形嵌槽从左侧方向轴向限位第二轴承的同时,通过弹性圈提供第一次弹性缓冲力。Preferably, the inner side wall of the transmission housing is provided with an annular slot, the second bearing is embedded in the annular slot, the right end surface of the second bearing is close to the step support ring surface, and passes through the step support ring surface from the Axial limit in the right direction, an elastic ring is provided between the left end face of the second bearing and the end face of the annular socket, so that the annular socket axially restricts the second bearing from the left direction and at the same time provides the second bearing through the elastic ring One elastic cushioning force.

优选地,第二轴承的左侧设有油封。Preferably, an oil seal is provided on the left side of the second bearing.

优选地,所述的环形嵌槽与第二轴承之间的配合间隙为0.05mm至0.08mm。Preferably, the fit gap between the annular slot and the second bearing is 0.05mm to 0.08mm.

优选地,所述的环形嵌槽的槽壁上开设有环形槽,上述O型圈嵌设在环形槽内,且0型圈的圈体直径大于环形槽的高度,O型圈的内圈壁延伸至环形槽外,并抵住第二轴承的外圈侧壁。Preferably, an annular groove is provided on the groove wall of the annular socket, the above-mentioned O-ring is embedded in the annular groove, and the ring body diameter of the O-ring is greater than the height of the annular groove, and the inner ring wall of the O-ring Extends out of the annular groove and against the outer ring sidewall of the second bearing.

本实用新型的有益效果在于:The beneficial effects of the utility model are:

本实用新型针对现有技术存在的缺陷和不足进行改进创新,设计了一种采用双轴承结构,从轴两端进行支撑限位,有效降低了因轴过长而导致的晃动问题,同时,在轴承与变速器壳体之间通过弹性部件进行弹性缓冲,有效降低震动和异响的具备减震降噪功能的动力总成;本实用新型针对新出现的电机与变速器一体化轴进行辅助性设计,其针对性地解决了一体轴旋转过程中出现的震动和异响问题;首先,通过在轴向方向间隔设置第一轴承及第二轴承作为轴的支撑限位部件,轴通过第一轴承及第二轴承在变速器壳体内自由旋转运动;位于轴左端的第一轴承采用刚性安装方式,第一轴承固定卡合在变速器外壳与轴之间,靠近电机的第二轴承采用柔性安装方式,第二轴承的右端面与轴的台阶支撑环面的端面刚性接触,第二轴承的左端面与变速器壳体上的环形嵌槽端面之间设有弹性圈,以便通过弹性圈进行支撑,以提供第二轴承的弹性支撑,第二轴承的左侧还设有油封,以便密封;另外,本实用新型将第二轴承与环形嵌槽之间的配合间隙在提高至0.05mm-0.08mm之间,并在环形嵌槽的槽壁上开设环形槽,并将圈体直径大于环形槽的O型圈嵌设在环形槽内,O型圈的内圈侧壁延伸出环形槽,并抵住第二轴承的外侧壁,以便提供第二轴承的弹性支撑力,O型圈可采用橡胶材质;经过试验验证通过上述设计可有效解决一体化轴在旋转过程中产生的震动和异响,有效地提升了使用寿命。The utility model improves and innovates the defects and insufficiencies of the existing technology, and designs a double-bearing structure, which supports and limits the two ends of the shaft, effectively reducing the shaking problem caused by the shaft being too long. Elastic cushioning is performed between the bearing and the transmission housing through elastic components, which can effectively reduce vibration and abnormal noise. The powertrain with the function of shock absorption and noise reduction; It specifically solves the problem of vibration and abnormal noise during the rotation of the integrated shaft; firstly, by setting the first bearing and the second bearing at intervals in the axial direction as the supporting and limiting parts of the shaft, the shaft passes through the first bearing and the second bearing. The second bearing rotates freely in the transmission housing; the first bearing located at the left end of the shaft adopts a rigid installation method, and the first bearing is fixedly engaged between the transmission housing and the shaft, and the second bearing close to the motor adopts a flexible installation method, and the second bearing The right end face of the shaft is in rigid contact with the end face of the stepped support ring of the shaft, and an elastic ring is provided between the left end face of the second bearing and the end face of the annular slot on the transmission housing, so as to be supported by the elastic ring to provide the second bearing Elastic support, the left side of the second bearing is also equipped with an oil seal for sealing; in addition, the utility model increases the matching clearance between the second bearing and the annular slot to 0.05mm-0.08mm, and in the ring An annular groove is set on the groove wall of the slot, and an O-ring with a ring body diameter larger than the annular groove is embedded in the annular groove. The side wall of the inner ring of the O-ring extends out of the annular groove and is against the outside of the second bearing. In order to provide the elastic support force of the second bearing, the O-ring can be made of rubber; it has been verified by experiments that the above design can effectively solve the vibration and abnormal noise generated by the integrated shaft during rotation, and effectively improve the service life.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为图1中A处放大结构示意图。FIG. 2 is a schematic diagram of the enlarged structure at A in FIG. 1 .

具体实施方式detailed description

下面将结合附图对本实用新型作进一步描述:The utility model will be further described below in conjunction with accompanying drawing:

如图1至图2所示,本实用新型采取的技术方案如下:一种具备减震降噪功能的动力总成,包括电机1、轴2、变速器3、轴承组件及O型圈6,其中,上述变速器2贴紧电机1端面设置于电机1的一侧;上述轴2的两端分别连接在电机1与变速器3上,轴2与电机1的输出端连接,并穿过电机1插入变速器3内;上述轴承组件包括第一轴承4及第二轴承5,第一轴承4及第二轴承5分别沿轴2的轴向方向间隔套设在轴2上,第一轴承4及第二轴承5的外圈与变速器壳体连接,以便使轴2在变速器壳体内自由旋转运动;上述O型圈6设置于第二轴承5与变速器壳体之间,O型圈6为弹性材质,以便轴2旋转时减震和降噪。As shown in Figures 1 to 2, the technical solution adopted by the utility model is as follows: a power assembly with a function of shock absorption and noise reduction, including a motor 1, a shaft 2, a transmission 3, a bearing assembly and an O-ring 6, wherein , the above-mentioned transmission 2 is arranged on one side of the motor 1 close to the end face of the motor 1; the two ends of the above-mentioned shaft 2 are respectively connected to the motor 1 and the transmission 3, and the shaft 2 is connected to the output end of the motor 1 and inserted into the transmission through the motor 1 3; the above-mentioned bearing assembly includes a first bearing 4 and a second bearing 5, the first bearing 4 and the second bearing 5 are respectively sleeved on the shaft 2 along the axial direction of the shaft 2, and the first bearing 4 and the second bearing The outer ring of 5 is connected with the transmission housing so that the shaft 2 can rotate freely in the transmission housing; the above-mentioned O-ring 6 is arranged between the second bearing 5 and the transmission housing, and the O-ring 6 is made of elastic material so that the shaft 2 Shock and noise reduction when rotating.

轴2上设有台阶支撑环面7,上述第一轴承4或第二轴承5套设在该台阶支撑环面7上,并通过台阶支撑环面7支撑。The shaft 2 is provided with a stepped support ring surface 7 , and the first bearing 4 or the second bearing 5 is sleeved on the stepped support ring surface 7 and supported by the stepped support ring surface 7 .

变速器壳体的内侧壁上设有环形嵌槽9,第二轴承5嵌设在环形嵌槽9内,第二轴承5的右端面贴紧台阶支撑环面7,并经台阶支撑环面7从右侧方向轴向限位,第二轴承5的左端面与环形嵌槽9的端面之间设有弹性圈10,以便环形嵌槽9从左侧方向轴向限位第二轴承5的同时,通过弹性圈10提供第一次弹性缓冲力。The inner side wall of the transmission housing is provided with an annular slot 9, and the second bearing 5 is embedded in the annular slot 9. The right end surface of the second bearing 5 is close to the step support ring surface 7, and passes through the step support ring surface 7 from the Axial limit in the right direction, an elastic ring 10 is provided between the left end face of the second bearing 5 and the end face of the annular socket 9, so that the annular socket 9 axially restricts the second bearing 5 from the left direction, The first elastic buffering force is provided by the elastic ring 10 .

第二轴承5的左侧设有油封11。The left side of the second bearing 5 is provided with an oil seal 11 .

环形嵌槽9与第二轴承5之间的配合间隙为0.05mm至0.08mm。The matching gap between the annular slot 9 and the second bearing 5 is 0.05mm to 0.08mm.

环形嵌槽9的槽壁上开设有环形槽8,上述O型圈6嵌设在环形槽8内,且0型圈6的圈体直径大于环形槽8的高度,O型圈6的内圈壁延伸至环形槽8外,并抵住第二轴承5的外圈侧壁。An annular groove 8 is opened on the groove wall of the annular socket 9, and the above-mentioned O-ring 6 is embedded in the annular groove 8, and the ring body diameter of the O-ring 6 is greater than the height of the annular groove 8, and the inner ring of the O-ring 6 The wall extends out of the annular groove 8 and against the side wall of the outer ring of the second bearing 5 .

进一步,本实用新型设计了一种采用双轴承结构,从轴两端进行支撑限位,有效降低了因轴过长而导致的晃动问题,同时,在轴承与变速器壳体之间通过弹性部件进行弹性缓冲,有效降低震动和异响的具备减震降噪功能的动力总成;本实用新型针对新出现的电机与变速器一体化轴进行辅助性设计,其针对性地解决了一体轴旋转过程中出现的震动和异响问题;首先,通过在轴向方向间隔设置第一轴承及第二轴承作为轴的支撑限位部件,轴通过第一轴承及第二轴承在变速器壳体内自由旋转运动;位于轴左端的第一轴承采用刚性安装方式,第一轴承固定卡合在变速器外壳与轴之间,靠近电机的第二轴承采用柔性安装方式,第二轴承的右端面与轴的台阶支撑环面的端面刚性接触,第二轴承的左端面与变速器壳体上的环形嵌槽端面之间设有弹性圈,以便通过弹性圈进行支撑,以提供第二轴承的弹性支撑,第二轴承的左侧还设有油封,以便密封;另外,本实用新型将第二轴承与环形嵌槽之间的配合间隙在提高至0.05mm-0.08mm之间,并在环形嵌槽的槽壁上开设环形槽,并将圈体直径大于环形槽的O型圈嵌设在环形槽内,O型圈的内圈侧壁延伸出环形槽,并抵住第二轴承的外侧壁,以便提供第二轴承的弹性支撑力,O型圈可采用橡胶材质;经过试验验证通过上述设计可有效解决一体化轴在旋转过程中产生的震动和异响,有效地提升了使用寿命。Further, the utility model has designed a double-bearing structure, which supports and limits the two ends of the shaft, which effectively reduces the shaking problem caused by the shaft being too long. Elastic cushioning, effectively reducing the vibration and abnormal noise of the powertrain with the function of shock absorption and noise reduction; Vibration and abnormal noise problems; First, by setting the first bearing and the second bearing at intervals in the axial direction as the supporting and limiting parts of the shaft, the shaft can freely rotate in the transmission housing through the first bearing and the second bearing; The first bearing at the left end of the shaft adopts a rigid installation method. The first bearing is fixedly engaged between the transmission casing and the shaft. The second bearing close to the motor adopts a flexible installation method. The right end surface of the second bearing is in contact with the stepped support ring surface of the shaft The end faces are in rigid contact, and an elastic ring is provided between the left end face of the second bearing and the end face of the annular slot on the transmission housing, so as to be supported by the elastic ring to provide elastic support for the second bearing. The left side of the second bearing is also An oil seal is provided for sealing; in addition, the utility model increases the matching gap between the second bearing and the annular slot to 0.05mm-0.08mm, and sets an annular groove on the groove wall of the annular slot, and Embed an O-ring with a diameter larger than the ring groove in the ring groove, and the side wall of the inner ring of the O-ring extends out of the ring groove and is against the outer wall of the second bearing to provide elastic support for the second bearing , The O-ring can be made of rubber; it has been verified by experiments that the above design can effectively solve the vibration and abnormal noise generated by the integrated shaft during rotation, and effectively improve the service life.

本实用新型的实施例只是介绍其具体实施方式,不在于限制其保护范围。本行业的技术人员在本实施例的启发下可以作出某些修改,故凡依照本实用新型专利范围所做的等效变化或修饰,均属于本实用新型专利权利要求范围内。The embodiment of the utility model is only to introduce its specific implementation, not to limit its protection scope. Those skilled in the industry can make some modifications under the inspiration of this embodiment, so all equivalent changes or modifications made according to the patent scope of the utility model all belong to the scope of the patent claims of the utility model.

Claims (6)

  1. A kind of 1. power assembly for possessing shock-absorbing denoising function, it is characterised in that:Including motor(1), axle(2), speed changer(3)、 Bearing assembly and O-ring(6), wherein, above-mentioned speed changer(3)It is adjacent to motor(1)End face is arranged at motor(1)Side;It is above-mentioned Axle(2)Both ends be connected to motor(1)With speed changer(3)On, axle(2)With motor(1)Output end connection, and through electricity Machine(1)Insert speed changer(3)It is interior;Above-mentioned bearing assembly includes clutch shaft bearing(4)And second bearing(5), clutch shaft bearing(4)And the Two bearings(5)Respectively along axle(2)Axial direction interval be set in axle(2)On, clutch shaft bearing(4)And second bearing(5)It is outer Circle is connected with case of transmission, to make axle(2)Motion is rotated freely in transmission case body;Above-mentioned O-ring(6)It is arranged at Two bearings(5)Between case of transmission, O-ring(6)For flexible material, so as to axle(2)Damping and noise reduction during rotation.
  2. A kind of 2. power assembly for possessing shock-absorbing denoising function according to claim 1, it is characterised in that:Described axle (2)It is provided with step support anchor ring(7), above-mentioned clutch shaft bearing(4)Or second bearing(5)It is set in step support anchor ring(7) On, and anchor ring is supported by step(7)Support.
  3. A kind of 3. power assembly for possessing shock-absorbing denoising function according to claim 2, it is characterised in that:Described speed change The madial wall of device housing is provided with annular caulking groove(9), second bearing(5)It is embedded in annular caulking groove(9)It is interior, second bearing(5)'s Right side is adjacent to step support anchor ring(7), and support anchor ring through step(7)From right direction axial limiting, second bearing(5)'s Left side and annular caulking groove(9)End face between be provided with elastic ring(10), so as to annular caulking groove(9)From left direction axial limiting Second bearing(5)While, pass through elastic ring(10)First time elastic buffer power is provided.
  4. A kind of 4. power assembly for possessing shock-absorbing denoising function according to claim 3, it is characterised in that:Described second Bearing(5)Left side be provided with oil sealing(11).
  5. A kind of 5. power assembly for possessing shock-absorbing denoising function according to claim 4, it is characterised in that:Described annular Caulking groove(9)With second bearing(5)Between fit clearance be 0.05mm to 0.08mm.
  6. A kind of 6. power assembly for possessing shock-absorbing denoising function according to claim 4, it is characterised in that:Described annular Caulking groove(9)Cell wall on offer annular groove(8), above-mentioned O-ring(6)It is embedded in annular groove(8)It is interior, and 0 type circle(6)Circle body Diameter is more than annular groove(8)Height, O-ring(6)Inner ring wall extend to annular groove(8)Outside, and second bearing is propped up(5)'s Outer ring side wall.
CN201720600662.1U 2017-05-26 2017-05-26 A powertrain with shock and noise reduction functions Expired - Fee Related CN206948104U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110071592A (en) * 2019-05-23 2019-07-30 浙江金轴电气有限公司 A kind of anti-skidding connection structure of shaft bearing
CN111938353A (en) * 2020-09-07 2020-11-17 惠州市金力智能科技有限公司 Electric telescopic mechanism

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110071592A (en) * 2019-05-23 2019-07-30 浙江金轴电气有限公司 A kind of anti-skidding connection structure of shaft bearing
CN111938353A (en) * 2020-09-07 2020-11-17 惠州市金力智能科技有限公司 Electric telescopic mechanism

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