CN206935163U - AES dilutes integrated system - Google Patents
AES dilutes integrated system Download PDFInfo
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- CN206935163U CN206935163U CN201720756169.9U CN201720756169U CN206935163U CN 206935163 U CN206935163 U CN 206935163U CN 201720756169 U CN201720756169 U CN 201720756169U CN 206935163 U CN206935163 U CN 206935163U
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- aes
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- dilutes
- water inlet
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Abstract
A kind of AES dilutes integrated system, it includes base and the control cabinet on base, water inlet system, AES induction systems, pipeline tracing heat-insulation system and the homogeneous system with control cabinet control connection are also equipped with the base, water inlet system and the AES induction system is connected with homogeneous system respectively, and the heat tracing pipeline of pipeline tracing heat-insulation system is additionally provided with the pipeline of water inlet system and AES induction systems；The control cabinet includes electronic box and PLC control modules, and the PLC control modules electrically connect with valve, pump, temperature sensor, pressure gauge, flowmeter and the electric heater unit in water inlet system, AES induction systems, pipeline tracing heat-insulation system and homogeneous system.The utility model is compact-sized, convenient and flexible installation, operation and control high efficient and reliable, can be adjusted control to the temperature in AES diluted concentrations, dilution and flow, and not only automaticity is high, stability is good, and dilution efficiently and accurately, significantly improve the efficiency that AES dilutes.
Description
Technical field
It the utility model is related to AES diluent facilities, more particularly to a kind of AES dilution integrated systems.
Background technology
AES (fatty alcohol polyoxyethylene ether sulfate) is most important anion surfactant in surfactant, it
It is a kind of new chemical product risen since the 1950s with the rapid development of petrochemical industry, is fine chemistry industry
Staple product, enjoy the laudatory title of " industrial monosodium glutamate ".It almost penetrates into all Technological Economy departments.Now, surfactant
Yield is big, and kind exceedes ten thousand kinds.With the development of World Economics and the developing of science and technology field, the development of surfactant is more
Add rapidly, its application field develops into the technologies such as oil, food, agricultural, health, environment, new material from daily chemical industry
Department.
The AES excellent combination properties such as have good good decontamination, foaming properties, resistance to hard water, low-temperature water-soluble good, turn into
Yield occupies deputy anion surfactant after LAS.AES productions are for original with AEO (AEO)
Material obtains through sulphation, neutralization.AES initiation material fatty alcohol can be divided into fat-based, petroleum base according to the difference of raw material sources
With coal base three major types, the country mainly uses fat-based and petroleum base fatty alcohol.AES is most important product in alcohol system surfactant
Kind, the country is mainly used in detergent for household use (liquid detergent, dish washing detergent), personal-care supplies (shampoo, body lotion, hand cleanser)
Deng field, multiple industrial circles such as industry cleaning link, weaving, oil are applied also in addition.Recently as the upper of oil price
Rising, the fatty alcohol and its derived product using natural oil as raw material are quickly grown, and also promote the development of alcohol system surfactant,
In recent years AES keeps 10% or so growth every year.
Due to consideration that AES performance and the economy AES that most enterprises use now are 70% concentration, in life
The AES of concentration 70% is added in a certain amount of water during production dissolving, such dissolution mechanism are stirred to it simultaneously
Speed is slow, and the uniformity of dissolving is poor, and efficiency comparison is low；When winter, during being conveyed using pipeline to AES
Mobility is poor, easily forms the situation of line clogging and influences production.
Particularly in actual production, easily formed between being 30% to 60% in concentration due to AES surfactants solidifying
Glue, and for its solubility below 3, addition water and AES are stirred to it in pot makes what it dissolved in the water of normal temperature
Speed is slow, and the ratio that AES surfactants account in industry is washed is bigger, belongs to bulk raw material, its side of feeding intake
Formula is essentially all using pipeline.The congealing point of AES surfactants is at 5 DEG C --- 10 DEG C or so, flowed when temperature is low
Dynamic property will be poor, raw material stop conveying during, particularly evening stopping production temperature than it is relatively low when be deposited in pipeline
The easy retrogradation of AES surfactants so that block pipeline.The AES typically freezed often need to be at 50 DEG C --- 60 DEG C of heating and thermal insulations
Use could be melted within 24 hours to 48 hours.As heating and temperature control is improper or hot-spot AES surfactants will occur
Hydrolysis, sulfuric acid caused by hydrolysis understands further catalytic hydrolysis reaction again causes the irreversible decomposition of product, ultimately result in product without
Method uses, and the acid decomposed also easily causes the corrosion and damage of pipeline, pump, storage tank.
Utility model content
The purpose of this utility model is to provide a kind of AES dilution integrated system, it have it is compact-sized, it is easy to operate and
AES dilutes the advantages of efficient stable.
The utility model is achieved like this, a kind of AES dilute integrated system, and it includes base and installed in base
On control cabinet, it is characterised in that be also equipped with the base and control cabinet control connection water inlet system, AES delivery systems
System, pipeline tracing heat-insulation system and homogeneous system, water inlet system and the AES induction system are connected with homogeneous system, entered respectively
The heat tracing pipeline of pipeline tracing heat-insulation system is additionally provided with the pipeline of water system and AES induction systems.
AES of the homogeneous system including pipeline Homogenizing pump and the AES exits for being connected to pipeline Homogenizing pump is defeated
Go out pipeline, homogeneous check valve, pipeline viewing mirror and homogeneous Hand-operated butterfly valve are sequentially provided with the AES output pipes.
The AES exits of the pipeline Homogenizing pump are additionally provided with sample tap, and it is cold that pipeline Homogenizing pump is also associated with Homogenizing pump
But device and surge tank.
The water inlet system includes inlet pipeline and the water inlet being connected in turn on inlet pipeline starting Pneumatic butterfly valve, increased
Press pump, inlet gage, feed water flow gauge, regulating valve, water inlet end Pneumatic butterfly valve and water feeding one-way valve, close to water feeding one-way valve
One end of inlet pipeline connected with pipeline Homogenizing pump.
The AES induction systems include AES feeding pipes and the AES being connected in turn on AES feeding pipes starting gas
Dynamic butterfly valve, impeller pump, AES pressure gauges, AES flowmeters, AES ends Pneumatic butterfly valve and AES check valves, close to AES check valves
One end of AES feeding pipes connects with pipeline Homogenizing pump；Set respectively on the AES feeding pipes of the AES flowmeters both sides
One AES Hand-operated butterfly valve.
Preferably：The impeller pump is also parallel with safety valve.
The pipeline tracing heat-insulation system includes the tracing thermal-insulating circulation pipe being wrapped on inlet pipeline and AES feeding pipes
Road, the both ends of the tracing thermal-insulating circulation line at the top and bottom of hot-water cylinder respectively with being connected, on tracing thermal-insulating circulation line
Also it is connected with circulation line pressure gauge, external circulation line Pneumatic butterfly valve, temperature sensor and centrifugal pump in turn；On the hot-water cylinder
It is additionally provided with electric heater unit.
Preferably：The hot-water cylinder is also communicated with inner loop pipeline, and inner circulating tube is sequentially provided with the inner loop pipeline
Road Pneumatic butterfly valve, temperature sensor and centrifugal pump.
The control cabinet includes electronic box and PLC control modules, the PLC control modules and water inlet system, AES delivery systems
System, pipeline tracing heat-insulation system and valve, pump, temperature sensor, pressure gauge, flowmeter and electric heater unit in homogeneous system
Electrical connection.
Preferably：The lower surface of the base is provided with several removable support feets.
The beneficial effects of the utility model are：The utility model is compact-sized, convenient and flexible installation, and operation and control are efficient
Reliably, it can ensure the mobility of AES under low temperature, avoid the clogging of AES pipelines, while AES can be diluted dense
Control is adjusted in degree, the temperature in dilution and flow, and not only automaticity is high, stability is good, and dilutes efficient
Accurately, the efficiency of AES dilutions is significantly improved.
Brief description of the drawings
Fig. 1 is that the management of the utility model one embodiment controls connection diagram.
Fig. 2 is Fig. 1 administration detail connection diagram.
Fig. 3 is embodiment illustrated in fig. 1 structural representation.
In figure, 1, base 2, control cabinet 3, removable support feet 4, water inlet system 5, AES induction systems 6, pipeline
Tracing thermal-insulating system 7, homogeneous system.
Embodiment
Specific embodiment of the present utility model is described further below in conjunction with the accompanying drawings.
As Figure 1-3, the utility model is achieved in that the AES dilutions integrated system includes base 1 and peace
Control cabinet 2 on base 1, it is structurally characterized in that, the water inlet with the control connection of control cabinet 2 is also equipped with the base 1
System 4, AES induction systems 5, pipeline tracing heat-insulation system 6 and homogeneous system 7, the water inlet system 4 and AES induction systems 5 are divided
Do not connected with homogeneous system 7, the companion of pipeline tracing heat-insulation system 6 is additionally provided with the pipeline of water inlet system 4 and AES induction systems 5
Pipe line；For the utility model under the control of control cabinet 2, ratio as required passes through water inlet system 4 and AES delivery systems respectively
The control of system 5 enters the water and AES flows of homogeneous system 7, then breaks up the AES diluted by homogeneous system 7, during dilution
AES flows are its ratio is reached dynamic equilibrium according to what water-carrying capacity automatically adjusted, and in actual control, AES material concentrations are
70%, the AES concentration after homogeneous system 7 is processed is 25%~30% so that AES mobility is more preferable, and is protected by pipeline tracing
Warm system 6 controls the operating temperature of water inlet system 4 and AES induction systems 5, and the AES for avoiding concentration higher blocks pipe at low temperature
Road, while also avoid the too high caused AES hydrolysis of temperature；So, by AES dilutions and temperature control, realize AES and add
Work production is smoothed out so that the high efficient and reliable of AES dilutions.
In order to improve the convenience of control, meet the reliability in actual production and high efficiency requirement, it is of the present utility model
Each key structure is improved and optimizated, wherein the homogeneous system 7 includes pipeline Homogenizing pump 701 and is connected to pipeline
The AES output pipes 703 in the AES exits of formula Homogenizing pump 701, homogeneous check valve is sequentially provided with the AES output pipes 703
704th, pipeline viewing mirror 707 and homogeneous Hand-operated butterfly valve 705；The AES exits of the pipeline Homogenizing pump 701 are additionally provided with sample tap
702, pipeline Homogenizing pump 701 is also associated with homogeneous pump refrigerating device 706 and surge tank；From water inlet system 4 and AES delivery systems
The pure water and high concentration AES of system 5 enter in pipeline Homogenizing pump 701, are diluted after pure water and high concentration AES mixings
Low concentration AES is excluded by ES output pipes 703, is sampled and is observed by sample tap 702 and pipeline viewing mirror 707 and be low dense
AES stirring states and concentration monitor are spent, and controls qualified low concentration AES to discharge by homogeneous Hand-operated butterfly valve 705.
With the homogeneous system 7 coordinate water inlet system 4 and the structure of AES induction systems 5 it is as follows, wherein, it is described enter water system
System 4 include inlet pipeline 405 and be connected in turn on inlet pipeline 405 water inlet starting Pneumatic butterfly valve 401, booster pump 402,
Inlet gage 403, feed water flow gauge 404, regulating valve 406, water inlet end Pneumatic butterfly valve 407 and water feeding one-way valve 408, it is close
One end of the inlet pipeline 405 of water feeding one-way valve 408 connects with pipeline Homogenizing pump 701；Under the control of control cabinet 2, increasing
Pure water originates Pneumatic butterfly valve 401, regulating valve 406, water inlet through water inlet successively by inlet pipeline 405 under the driving of press pump 402
End Pneumatic butterfly valve 407 and water feeding one-way valve 408 enter pipeline Homogenizing pump 701, while inlet gage 403 and flow of inlet water
The pure water pressure and flow signal real-time delivery of the collection of meter 404 originate pneumatic butterfly to control cabinet 2, then by control cabinet 2 by water
Valve 401, regulating valve 406 and water inlet end Pneumatic butterfly valve 407 control the flow of pure water and adding for pipeline tracing heat-insulation system 6
The thermal efficiency.
Wherein, the AES induction systems 5 include AES feeding pipes 505 and are connected in turn on AES feeding pipes 505
AES starting Pneumatic butterfly valve 502, impeller pump 501, AES pressure gauges 504, AES flowmeters 507, the and of AES ends Pneumatic butterfly valve 508
AES check valves 509, connected close to one end of the AES feeding pipes 505 of AES check valves 509 with pipeline Homogenizing pump 701；It is described
One AES Hand-operated butterfly valve 506 is set respectively on the AES feeding pipes 505 of the both sides of AES flowmeters 507.The impeller pump 501 is also
Safety valve 503 is parallel with, to improve the reliability of the work of impeller pump 501；Under the control of control cabinet 2, in impeller pump 501
The lower high concentration AES of driving originates Pneumatic butterfly valve 502, AES ends Pneumatic butterfly valve 508 through AES successively by AES feeding pipes 505
Enter pipeline Homogenizing pump 701, while the AES fluids that AES pressure gauges 504 and AES flowmeters 507 gather with AES check valves 509
Pressure and flow signal real-time delivery originate Pneumatic butterfly valve 502 and AES ends gas to control cabinet 2, then by control cabinet 2 by AES
Dynamic butterfly valve 508 controls AES flow, and is realized by control pipeline tracing thermal-insulating system 6 to the AES in AES feeding pipes 505
The regulation of temperature.
Another key structure of the utility model is pipeline tracing heat-insulation system 6, and it includes being wrapped in inlet pipeline
Tracing thermal-insulating circulation line 603 on 405 and AES feeding pipes 505, the both ends of the tracing thermal-insulating circulation line 603 respectively with
The top and bottom of hot-water cylinder 601 are connected, and are also connected with circulation line pressure gauge on tracing thermal-insulating circulation line 603 in turn
606th, external circulation line Pneumatic butterfly valve 607, temperature sensor 605 and centrifugal pump 604；Electricity is additionally provided with the hot-water cylinder 601 to add
Thermal 602.In order to improve heat exchange efficiency, the difficulty of control is reduced, the hot-water cylinder 601 is also communicated with inner loop pipeline 608,
Inner loop pipeline Pneumatic butterfly valve 609, temperature sensor 605 and centrifugal pump 604 are sequentially provided with the inner loop pipeline 608；It is described
Control cabinet 2 includes electronic box and PLC control modules, in the specific implementation, the PLC control modules and entering in water inlet system 4
Water starting Pneumatic butterfly valve (401), booster pump (402), inlet gage (403), feed water flow gauge (404), regulating valve (406) and
Intake end Pneumatic butterfly valve (407), impeller pump (501), AES starting Pneumatic butterfly valves (502), safety valve in AES induction systems 5
(503), AES pressure gauges (504), AES flowmeters (507) and AES ends Pneumatic butterfly valve (508), in pipeline tracing heat-insulation system 6
Electric heater unit (602), centrifugal pump (604), temperature sensor (605), circulation line pressure gauge (606), external circulation line
Pneumatic butterfly valve (607) and inner loop pipeline Pneumatic butterfly valve (609), and pipeline Homogenizing pump (701) in homogeneous system 7 and
Matter pump refrigerating device (706)；When temperature is too low or temperature is too high, the temperature sensor 605 will pass to signal
PLC control modules, PLC control modules will drive the heat energy medium in hot-water cylinder (601) by centrifugal pump 604, and be added by electricity
Thermal (602) adjusts the temperature of heat energy medium, and heat energy medium is through tracing thermal-insulating circulation line (603) respectively to inlet pipeline
Pure water and high concentration AES in 405 and AES feeding pipes 505 carry out temperature control, by external circulation line Pneumatic butterfly valve
(607) temperature controlled efficiency is controlled；When heat energy medium temperature can not meet needs, then inner loop pipeline (608) is first passed through
Electric heater unit (602) is coordinated to cause the heat energy media implementation uniform high-efficiency heating in hot-water cylinder (601), band heat energy medium reaches
It is required that when, restart inner loop pipeline (608), thus realize AES inputs, output, pure water input and temperature control certainly
Dynamicization is with intelligent, easy to operate, high efficient and reliable.
Simultaneously, in order to preferably meet to be actually needed, as shown in figure 3, the lower surface of the base 1 be provided with it is some
Individual removable support feet 3, the movement that so can carry out equipment according to being actually needed, in addition, in the specific implementation, this system is adopted
Made of all steel, be 316L materials with material contact portion, to meet sanitation-grade standard；Flowmeter uses mass flow
Meter, more stability is good, the degree of accuracy is high.
Claims (10)
1. a kind of AES dilutes integrated system, it includes base (1) and the control cabinet (2) on base (1), its feature
It is, water inlet system (4), AES induction systems (5), pipe with control cabinet (2) control connection is also equipped with the base (1)
Road tracing thermal-insulating system (6) and homogeneous system (7), the water inlet system (4) and AES induction systems (5) respectively with homogeneous system
(7) connect, the heat tracing pipe of pipeline tracing heat-insulation system (6) is additionally provided with the pipeline of water inlet system (4) and AES induction systems (5)
Road.
2. AES as claimed in claim 1 dilutes integrated system, it is characterised in that it is equal that the homogeneous system (7) includes pipeline
Matter pump (701) and be connected to pipeline Homogenizing pump (701) AES exits AES output pipes (703), the AES efferent ducts
Homogeneous check valve (704), pipeline viewing mirror (707) and homogeneous Hand-operated butterfly valve (705) are sequentially provided with road (703).
3. AES as claimed in claim 2 dilutes integrated system, it is characterised in that the AES of the pipeline Homogenizing pump (701)
Exit is additionally provided with sample tap (702), and pipeline Homogenizing pump (701) is also associated with homogeneous pump refrigerating device (706) and surge tank.
4. AES as claimed in claim 3 dilutes integrated system, it is characterised in that the water inlet system (4) includes inlet pipeline
(405) and be connected in turn on inlet pipeline (405) water inlet starting Pneumatic butterfly valve (401), booster pump (402), influent pressure
Power table (403), feed water flow gauge (404), regulating valve (406), water inlet end Pneumatic butterfly valve (407) and water feeding one-way valve (408),
Connected close to one end of the inlet pipeline (405) of water feeding one-way valve (408) with pipeline Homogenizing pump (701).
5. AES as claimed in claim 4 dilutes integrated system, it is characterised in that the AES induction systems (5) are entered including AES
Expects pipe road (505) and AES starting Pneumatic butterfly valves (502), the impeller pump being connected in turn on AES feeding pipes (505)
(501), AES pressure gauges (504), AES flowmeters (507), AES ends Pneumatic butterfly valve (508) and AES check valves (509), it is close
One end of the AES feeding pipes (505) of AES check valves (509) connects with pipeline Homogenizing pump (701)；The AES flowmeters
(507) an AES Hand-operated butterfly valve (506) is set respectively on the AES feeding pipes (505) of both sides.
6. AES as claimed in claim 5 dilutes integrated system, it is characterised in that the impeller pump (501) is also parallel with safety
Valve (503).
7. AES as claimed in claim 6 dilutes integrated system, it is characterised in that the pipeline tracing heat-insulation system (6) includes
The tracing thermal-insulating circulation line (603) being wrapped on inlet pipeline (405) and AES feeding pipes (505), tracing thermal-insulating circulation
The both ends of pipeline (603) are connected with the top and bottom of hot-water cylinder (601) respectively, on tracing thermal-insulating circulation line (603) also
It is connected with circulation line pressure gauge (606), external circulation line Pneumatic butterfly valve (607), temperature sensor (605) and centrifugal pump in turn
(604)；
Electric heater unit (602) is additionally provided with the hot-water cylinder (601).
8. AES as claimed in claim 7 dilutes integrated system, it is characterised in that the hot-water cylinder (601) is also communicated with interior follow
Endless tube road (608), inner loop pipeline Pneumatic butterfly valve (609), temperature sensor are sequentially provided with the inner loop pipeline (608)
And centrifugal pump (604) (605).
9. AES as claimed in claim 8 dilutes integrated system, it is characterised in that the control cabinet (2) include electronic box and
PLC control modules, the PLC control modules and water inlet system (4), AES induction systems (5), pipeline tracing heat-insulation system (6) and equal
Valve, pump, temperature sensor, pressure gauge, flowmeter and electric heater unit electrical connection in matter system (7).
10. the AES dilution integrated systems as described in any one in claim 1-9, it is characterised in that the base (1)
Lower surface is provided with several removable support feets (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720756169.9U CN206935163U (en) | 2017-06-27 | 2017-06-27 | AES dilutes integrated system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720756169.9U CN206935163U (en) | 2017-06-27 | 2017-06-27 | AES dilutes integrated system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206935163U true CN206935163U (en) | 2018-01-30 |
Family
ID=61367276
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720756169.9U Active CN206935163U (en) | 2017-06-27 | 2017-06-27 | AES dilutes integrated system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206935163U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107096412A (en) * | 2017-06-27 | 2017-08-29 | 广州新浪爱拓化工机械有限公司 | AES dilutes integrated system |
| CN112279941A (en) * | 2020-10-21 | 2021-01-29 | 浙江传化合成材料有限公司 | Continuous aging device and continuous aging process for ternary rare earth catalyst |
-
2017
- 2017-06-27 CN CN201720756169.9U patent/CN206935163U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107096412A (en) * | 2017-06-27 | 2017-08-29 | 广州新浪爱拓化工机械有限公司 | AES dilutes integrated system |
| CN112279941A (en) * | 2020-10-21 | 2021-01-29 | 浙江传化合成材料有限公司 | Continuous aging device and continuous aging process for ternary rare earth catalyst |
| CN112279941B (en) * | 2020-10-21 | 2024-04-30 | 浙江传化合成材料股份有限公司 | Continuous ageing device and continuous ageing process for ternary rare earth catalyst |
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