CN206935160U - One kind production rubber and plastics auxiliaries low resistance static mixer - Google Patents
One kind production rubber and plastics auxiliaries low resistance static mixer Download PDFInfo
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- CN206935160U CN206935160U CN201720341022.3U CN201720341022U CN206935160U CN 206935160 U CN206935160 U CN 206935160U CN 201720341022 U CN201720341022 U CN 201720341022U CN 206935160 U CN206935160 U CN 206935160U
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Abstract
The utility model discloses one kind to produce rubber and plastics auxiliaries low resistance static mixer, including cylinder, is respectively equipped with upper cover plate and lower cover in cylinder two-port, cylinder interior edge cylinder is axially downwardly sequentially provided with more than 2 groups of deflection plate;Every group of deflection plate includes first baffle and second baffle, the length of first baffle is one times of the length of second baffle, one end side wall of first baffle and second baffle is both secured on the inwall of cylinder, the plate face of first baffle and second baffle is relative and tilts down, and the gap that the free end of first baffle and second baffle is located in same horizontal line and between free end is liquid or gas communication hole road;The top of the corresponding second baffle positioned at N+1 group deflection plates of the first baffle of N group deflection plates;The upper portion side wall of cylinder is provided with two liquid inlet openings;Upper cover plate is provided with gas feed, and lower cover is provided with discharge port.Resistance drop is smaller, simple in construction, and manufacturing cost is low.
Description
Technical field
It the utility model is related to a kind of production rubber chemicals blender, and in particular to one kind production rubber and plastics auxiliaries low-resistance
Power static mixer.
Background technology
Static mixer is a kind of high-efficiency mixing device without moving component, and its groundwork mechanism is to utilize to be fixed on
Flow regime of the mixed cell structural reform fluid in pipe in pipe, to reach fine dispersion between different fluid and be sufficiently mixed
Purpose.The equipment application is extensive, non-dismountable.Static mixer is a kind of advanced unit, different with agitator
It is that its inside does not have moving component, it is main to realize the full mixing of various streams and structure with flow of fluid and internal element
Special design rationality.At present, static mixer species is various existing in the market, but blender is all duct type mostly,
And design complex, material is single, and cemented sediment or solidification group can be produced for chemical reaction occurs after some mixing
Point fluid and do not apply to, caused cemented sediment or coagulating component have that part residual is glutinous to be bonded in blender, day the product moon
Tired blender to be caused to block, dismounting cleaning is difficult.Static mixer at present, complicated, wing angle conference be present and bring
Flow resistance is big, and fin processing request is high, and manufacture inconvenience, resistance drop is big, there is dead angle, the larger shortcoming of energy consumption.Therefore prior art
It is to be improved with perfect, to design the new type static mixer of more industrial application value.
Utility model content
Technical problem to be solved in the utility model is that static mixer structure is complicated in the prior art, wing angle is big
Flow resistance can be brought big, fin processing request is high, and manufacture inconvenience, resistance drop is big, there is a dead angle, and energy consumption is larger, it is therefore intended that carries
Rubber and plastics auxiliaries low resistance static mixer is produced for one kind, resistance drop is smaller, simple in construction, and manufacturing cost is low.
The utility model is achieved through the following technical solutions:
One kind produces rubber and plastics auxiliaries low resistance static mixer, including cylinder, is respectively equipped with the cylinder two-port
Upper cover plate and lower cover, the cylinder interior edge cylinder are axially downwardly sequentially provided with N group deflection plates, and the N is just whole more than 2
Number;Every group of deflection plate includes first baffle and second baffle, and the length of the first baffle is one times of the length of second baffle,
One end side wall of first baffle and second baffle is both secured on the inwall of cylinder, the plate face phase of first baffle and second baffle
To and tilt down, the free end of first baffle and second baffle is located at the gap in same horizontal line and between the free end
For liquid or gas communication hole road;The first baffle of N group deflection plates corresponds to the upper of the second baffle positioned at N+1 group deflection plates
Side;The upper portion side wall of the cylinder is provided with two liquid inlet openings, and the liquid inlet opening is located at first group of folding respectively
Above the first baffle and second baffle of flowing plate;The upper cover plate is provided with gas feed, and the lower cover is provided with discharge port.
Cylinder of the present utility model, upper cover plate and lower cover form the work chamber of static mixer, by cylinder during use
Right angle setting, available for gas-liquid static mixing, gas is set to be completely dissolved in liquid.In use, by liquid by cylinder upper side
Two liquid inlet openings on wall add simultaneously, form two strands of feed liquid streams, the liquid added simultaneously by two liquid inlet openings
Body is respectively fallen on corresponding first baffle and second baffle, is then flowed diagonally downward along first baffle and second baffle, most
Collided eventually at the passage that first baffle and second baffle free end are formed, converge after by passage to falling in second group of folding
On the first baffle of flowing plate, change liquid flow direction, flow with the first baffle at place after liquid, finally exist diagonally downward
Passage between the free end of first baffle and second baffle by falling on the first baffle of the 3rd group of deflection plate, weighing successively
Multiple downward baffling, is exported finally by the discharge port on lower cover;Gas is then by the gas feed introducing cylinder body on upper cover plate
Mixed, dissolved with the liquid to be circulated in cylinder.
First, the length of the first baffle is arranged to one times of the length of second baffle, pass through set it is two kinds different long
The deflection plate of degree, the different two fluids of flow velocity can be advantageously formed, and first baffle can also be used to extend liquid in cylinder
Residence time, make gas in cylinder and the abundant contact lysis of liquid;The two plumes different liquid of speed is in first baffle and the
Collide, converge at the gap of the free end of two baffle plates or passage, form disturbance by a relatively large margin and bumpy flow, promote in cylinder
The gas flowed along liquid communication track is fully dissolved;By setting multigroup deflection plate, it can constantly change liquids and gases
Circulating direction, be advantageous to speed up gas and liquid mixing.
Preferably, the free end of the second baffle of the N group deflection plates is located at horizontal line where first baffle free end
Lower section, the N be >=2 positive integer.
By the way that in several groups of deflection plates after second group, the free end of second baffle is located at into first baffle free end institute
In horizontal lower section, second baffle is set to play drainage.
Preferably, the inclination angle of the inwall of the first baffle and cylinder is 60 °;The inwall of the second baffle and cylinder
Inclination angle be 30 °.
The first baffle and cylinder inboard wall inclination angle are too small, then residence time of the fluid on first baffle is shorter, and compare
The length of the baffle plate of larger angle will lengthen, and make the reduced capability of first baffle endurance fluid impact;When first baffle and cylinder
Internal wall inclination angle is excessive, then the flow velocity for the liquid that makes to flow downward on first baffle slows down significantly, so as in first baffle and the
Liquid collision and perturbation action on two baffle plates also weaken significantly, reduce gas-liquid mix dissolution efficiency, and first baffle is resistance to
Impact property weakens significantly.Second baffle primarily serves booster action, if inclination angle is too small, booster action weakens, if inclination angle is too
Greatly, then it can greatly shorten liquid flow path in cylinder, be unfavorable for gas-liquid and be sufficiently mixed.
Preferably, the first baffle of first group of deflection plate and second baffle are sector structure, the sector structure
Drainage trough is uniformly provided with first baffle and second baffle.
By the way that the first baffle on first group of deflection plate and second baffle are set into sector structure, and drainage trough is set, from
And promote to be uniformly distributed on the first baffle and second baffle plate face of sector structure by the liquid that liquid inlet opening enters, and edge
Plate face flows diagonally downward, prevents liquids and gases at gap or the passage between first baffle free end and second baffle free end
Shunt, reduce gas-liquid mixed effect.
Preferably, it is equipped with reinforcement between the side wall of the first baffle and second baffle and cylinder.
Because liquid is during flowing downward, first baffle and second baffle will undertake larger hydraulic shock effect
Power, by setting reinforcement between first baffle and cylinder madial wall, second baffle and cylinder madial wall respectively, be advantageous to increase
The mechanical strength of first baffle and second baffle, increases the service life.
Preferably, the output end of the gas feed is provided with gas distributor.
By the output end in gas feed, i.e., gas distributor is set on the port that gas feed is located in cylinder, such as
The structures such as shower nozzle, carry out gas dispersed, strengthen gas-liquid mixed effect.
The utility model compared with prior art, has the following advantages and advantages:
1st, a kind of production rubber and plastics auxiliaries low resistance static mixer of the utility model, in use, by liquid by cylinder
Two liquid inlet openings in portion's side wall add simultaneously, form two strands of feed liquid streams, are added simultaneously by two liquid inlet openings
Liquid respectively fall in corresponding on first baffle and second baffle, then be tilted towards flowing down along first baffle and second baffle
It is dynamic, finally collided at the passage that first baffle and second baffle free end are formed, converge after by passage to falling the
On the first baffle of two groups of deflection plates, change liquid flow direction, flowed diagonally downward with the first baffle at place after liquid,
Finally the passage between the free end of first baffle and second baffle by fall on the first baffle of the 3rd group of deflection plate,
Downward baffling is repeated in, is exported finally by the discharge port on lower cover;Gas is then imported by the gas feed on upper cover plate
Mixed, dissolved with the liquid of circulation in cylinder in cylinder.First, the length of the first baffle is arranged to second baffle
One times of length, by setting the deflection plate of two kinds of different lengths, the different two fluids of flow velocity, and first can be advantageously formed
Baffle plate can also be used to extend residence time of the liquid in cylinder, make the gas in cylinder and the abundant contact lysis of liquid;Two strands
The different liquid of flow velocity is collided at the gap of first baffle and the free end of second baffle or passage, converged, and forms larger amplitude
The disturbance of degree and bumpy flow, promote fully to be dissolved in the gas flowed along liquid communication track in cylinder;It is more by setting
It group deflection plate, can constantly change the circulating direction of liquids and gases, be advantageous to speed up gas and liquid mixing;
2nd, a kind of production rubber and plastics auxiliaries low resistance static mixer of the utility model, the first baffle and cylinder inboard wall
Inclination angle is too small, then residence time of the fluid on first baffle is shorter, and the length for comparing the baffle plate of wide-angle will lengthen, and makes
One baffle plate withstands forces the reduced capability of fluid impact;When first baffle and cylinder inboard wall inclination angle are excessive, then make on first baffle
The flow velocity of liquid of flowing downward slows down significantly, so as to which the liquid collision on first baffle and second baffle and perturbation action are also big
It is big to weaken, gas-liquid mix dissolution efficiency is reduced, and the impact resistance of first baffle weakens significantly.Second baffle primarily serves
Booster action, if inclination angle is too small, booster action weakens, if inclination angle is too big, making liquid, flow path is significantly in cylinder
Shorten, be unfavorable for gas-liquid and be sufficiently mixed;
3rd, a kind of production rubber and plastics auxiliaries low resistance static mixer of the utility model, by by first group of deflection plate
First baffle and second baffle are set to sector structure, and set drainage trough, so as to promote the liquid by liquid inlet opening entrance equal
On the even first baffle for being distributed in sector structure and second baffle plate face, and flowed diagonally downward along plate face, prevent first baffle
Liquids and gases shunt at gap or passage between free end and second baffle free end, reduce gas-liquid mixed effect.
Brief description of the drawings
Accompanying drawing described herein is used for providing further understanding the utility model embodiment, forms the one of the application
Part, the restriction to the utility model embodiment is not formed.In the accompanying drawings:
Fig. 1 is that the utility model faces cross section structure schematic diagram;
Fig. 2 is the utility model top view cross section structural representation.
Mark and corresponding parts title in accompanying drawing:1- cylinders, 2- upper cover plates, 3- lower covers, 4- first baffles, 5-
Two baffle plates, 6- liquid inlet openings, 7- gas feeds, 8- discharge ports, 9- drainage troughs, 10- gas distributors.
Embodiment
For the purpose of this utility model, technical scheme and advantage is more clearly understood, with reference to embodiment and accompanying drawing,
The utility model is described in further detail, and exemplary embodiment of the present utility model and its explanation are only used for explaining this
Utility model, it is not intended as to restriction of the present utility model.
Embodiment 1
As shown in figure 1, a kind of production rubber and plastics auxiliaries low resistance static mixer of the utility model, including cylinder 1, cylinder
Upper cover plate 2 and lower cover 3 are respectively equipped with 1 two-port.The interior edge cylinder 1 of cylinder 1 axially downwardly welds six groups of deflection plates successively;
Every group of deflection plate includes first baffle 4 and second baffle 5, and the length of first baffle 4 is one times of the length of second baffle 5, the
One end side wall of one baffle plate 4 and second baffle 5 is fixedly welded on the inwall of cylinder 1, first baffle 4 and second baffle 5
Plate face is relative and tilts down, and the free end of first baffle 4 and second baffle 5 is located in same horizontal line and the free end
Between gap be liquid or gas communication hole road;The first baffle 4 of any group of deflection plate is corresponding positioned at the of next group of deflection plate
The top of two baffle plates 5;The upper portion side wall of cylinder 1 is provided with two liquid inlet openings 6, and liquid inlet opening 6 is located at first group respectively
The first baffle 4 of deflection plate and the top of second baffle 5;Upper cover plate 2 is provided with gas feed 7, and lower cover 3 is provided with discharge port 8.
The free end of the 2nd group of second baffle 5 to the 6th group of deflection plate is located at horizontal lower section where the free end of first baffle 4.
Embodiment 2
Further improved on the basis of embodiment 1, a kind of production rubber and plastics auxiliaries of the utility model are static mixed with lower resistance
The inclination angle of clutch, first baffle 4 and the inwall of cylinder 1 is 60 °;The inclination angle of second baffle 5 and the inwall of cylinder 1 is 30 °.
Embodiment 3
As shown in Fig. 2 further improved on the basis of embodiment 2, a kind of production rubber and plastics auxiliaries of the utility model are with low
Resistance static mixer, the first baffle 4 and second baffle 5 of first group of deflection plate are sector structure, the first gear of sector structure
Drainage trough 9 is uniformly provided with plate 4 and second baffle 5.
Reinforcement is equipped between first baffle 4 and the side wall of second baffle 5 and cylinder 1.
The output end of gas feed 7 is shower nozzle provided with gas distributor 10.
Above-described embodiment, the purpose of this utility model, technical scheme and beneficial effect are entered
One step describes in detail, should be understood that and the foregoing is only specific embodiment of the present utility model, is not used to limit
Determine the scope of protection of the utility model, it is all within the spirit and principles of the utility model, any modification for being made, equally replace
Change, improve, should be included within the scope of protection of the utility model.
Claims (6)
1. one kind produces rubber and plastics auxiliaries low resistance static mixer, including cylinder (1), distinguish in cylinder (1) two-port
Provided with upper cover plate (2) and lower cover (3), it is characterised in that cylinder (1) the interior edge cylinder (1) is axially downwardly sequentially provided with N groups
Deflection plate, the N are the positive integer more than 2;Every group of deflection plate includes first baffle (4) and second baffle (5), the first gear
The length of plate (4) is one times of the length of second baffle (5), and one end side wall of first baffle (4) and second baffle (5) is fixed
In on the inwall of cylinder (1), the plate face of first baffle (4) and second baffle (5) is relative and tilts down, first baffle (4) and
The gap that the free end of second baffle (5) is located in same horizontal line and between the free end is liquid or gas communication hole road;
The top of the corresponding second baffle (5) positioned at N+1 group deflection plates of the first baffle (4) of N group deflection plates;The cylinder (1)
Upper portion side wall be provided with two liquid inlet openings (6), the liquid inlet opening (6) is located at cylinder (1) interior edge cylinder (1) respectively
Above the first baffle (4) and second baffle (5) of the first group of deflection plate axially downwardly set gradually;On the upper cover plate (2)
Provided with gas feed (7), the lower cover (3) is provided with discharge port (8).
2. a kind of production rubber and plastics auxiliaries low resistance static mixer according to claim 1, it is characterised in that described the
The free end of the second baffle (5) of N group deflection plates is located at horizontal lower section where first baffle (4) free end, the N for >=
2 positive integer.
3. a kind of production rubber and plastics auxiliaries low resistance static mixer according to claim 1, it is characterised in that described the
The inclination angle of one baffle plate (4) and the inwall of cylinder (1) is 60 °;The second baffle (5) and the inclination angle of the inwall of cylinder (1)
For 30 °.
4. a kind of production rubber and plastics auxiliaries low resistance static mixer according to claim 1, it is characterised in that described the
The first baffle (4) and second baffle (5) of one group of deflection plate are sector structure, the first baffle (4) of the sector structure and
Drainage trough (9) is uniformly provided with two baffle plates (5).
5. a kind of production rubber and plastics auxiliaries low resistance static mixer according to claim 1, it is characterised in that described the
Reinforcement is equipped between one baffle plate (4) and the side wall of second baffle (5) and cylinder (1).
A kind of 6. production rubber and plastics auxiliaries low resistance static mixer according to claim 1, it is characterised in that the gas
The output end of body import (7) is provided with gas distributor (10).
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CN201720341022.3U CN206935160U (en) | 2017-04-01 | 2017-04-01 | One kind production rubber and plastics auxiliaries low resistance static mixer |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106902664A (en) * | 2017-04-01 | 2017-06-30 | 四川群青新材料科技有限公司 | One kind production rubber and plastics auxiliaries simple type static mixer |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106902664A (en) * | 2017-04-01 | 2017-06-30 | 四川群青新材料科技有限公司 | One kind production rubber and plastics auxiliaries simple type static mixer |
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