CN206894449U - A kind of stator cage, brush carrier and extension spring assembly machine - Google Patents
A kind of stator cage, brush carrier and extension spring assembly machine Download PDFInfo
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- CN206894449U CN206894449U CN201720748945.0U CN201720748945U CN206894449U CN 206894449 U CN206894449 U CN 206894449U CN 201720748945 U CN201720748945 U CN 201720748945U CN 206894449 U CN206894449 U CN 206894449U
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- extension spring
- assemble mechanism
- casing
- stator
- brush carrier
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Abstract
Automatic assembly technique field is the utility model is related to, discloses a kind of stator cage, brush carrier and extension spring assembly machine.Including casing assemble mechanism, left assemble mechanism, right assemble mechanism, load carrier and control circuit;Load carrier is used to place and fixed stator, left assemble mechanism and right assemble mechanism are symmetrically distributed in load carrier both sides, and casing assemble mechanism is located at the surface of load carrier;Casing assemble mechanism is responsible for stator being pressed into casing, and left and right assemble mechanism is responsible for being pressed into brush carrier and extension spring in the left and right sides of casing;Control circuit controls casing assemble mechanism, left assemble mechanism and right assemble mechanism to work by auxiliary reclay and the time relay.Casing, brush carrier and the process of press in of extension spring are integrated on same assembly machine, assembling accuracy is high by the utility model by setting the assemble mechanism of difference in functionality.Manual labor can be effectively reduced, improves production efficiency and final product quality.Simple in construction, easily maintenance is changed, and floor space is small, is readily transported.
Description
Technical field
It the utility model is related to automatic assembly technique field, more particularly to a kind of stator cage, brush carrier and extension spring assembling
The design of machine.
Background technology
In automatic assembling machine, complete press-fitting step as:The assembly machines such as bushing, pad, last item, pressure jam are pressed, due to
Connected mode is simple, it is not necessary to has additional fastener and assembling movement locus simple, is obtained in the industries such as machinery wider
General application.Manpower is substituted using assembly machine, output can greatly be improved, effective control product quality, reduce labor intensity.
But prior art it is common assembly machine function it is more single, mainly in the assembling of a certain workpiece, causing a production
Line needs more machines, it is also contemplated that the connection between different machines, using trouble, transport inconvenience, space are larger.Can
The assembly machine for completing various workpieces assembling can typically be only used to a certain particular kind of workpiece assembling, be applicable faciostenosis.Therefore work as
Run into when being required to stator, brush carrier and the assembly machine of extension spring, assembly machine on the market can not meet to require.
Utility model content
The shortcomings that the utility model is for no suitable assembly machine in the prior art, there is provided a kind of stator cage, brush
Hold and extension spring assembly machine.
The present invention solves the problems, such as no suitable assembly machine, and it is special that present design is directed to the workpiece to be assembled
Assembly machine is devised, make use of load carrier to place and fix workpiece, by the assemble mechanism of difference in functionality on load carrier
Different positions is assembled on workpiece, has reached purpose of the erector for multiple functions.All assemble mechanisms are all
It is controlled by control circuit by relay, assembling process can be performed fully automatic, and considerably reduce manpower burden, improve
Production efficiency and safety coefficient, effectively control the assembling quality of workpiece.
In order to solve the above-mentioned technical problem, the utility model is addressed by following technical proposals:
A kind of stator cage, brush carrier and extension spring assembly machine, including casing assemble mechanism, left assemble mechanism, right assemble mechanism,
Load carrier and control circuit;Load carrier is used to place and fixed stator, and left assemble mechanism and right assemble mechanism are symmetrical
In the both sides of load carrier, casing assemble mechanism is located at the surface of load carrier;Casing assemble mechanism is responsible for stator being pressed into
Casing, left assemble mechanism and right assemble mechanism are responsible for being pressed into brush carrier and extension spring in the left and right sides of casing;Casing assemble mechanism, a left side
Assemble mechanism and right assemble mechanism are electrically connected with control circuit respectively, and start button is provided with control circuit.
The utility model is by setting the assemble mechanism of difference in functionality, using modular thought, by casing, brush carrier and drawing
The process of press in of spring is integrated on same assembly machine, is not interfere with each other between different assemble mechanisms, and control process is simple and clear, control
Circuit structure processed is easy and effective.
Preferably, load carrier includes bottom plate, guide pillar, guide pin bushing, stator positioning seat, upper clamping plate and set extension spring structure,
Bottom plate is the flat board of horizontal setting, and guide pillar is fixedly mounted on bottom plate and perpendicular with bottom plate, and guide pin bushing is enclosed on guide pillar, is connected on guide pin bushing
Spring is connected to, spring wrap is connected in guide post surface and with bottom plate;Upper clamping plate is provided between guide pillar, upper clamping plate is consolidated with guide pin bushing
Fixed connection is simultaneously parallel with bottom plate;Stator positioning seat is provided between guide pillar, stator positioning seat is fixedly mounted on bottom plate, covers extension spring knot
Structure is fixedly mounted on stator positioning seat top, and the space placed for stator is left on stator positioning seat top, and set extension spring structure is upward
Through upper clamping plate;Moved down when upper clamping plate is by downward active force.
Stator to be pressed into is fixed on stator positioning seat top, by fixed stator against set extension spring structure, when casing pressure
After entering, casing is enclosed on extension spring structure, extension spring structure support machine casing is covered, now again by left and right assembling structure in casing or so two
Side pressure enters brush carrier.Upper clamping plate and the spring between bottom plate produce deformation when upper clamping plate stress pushes, and work as pressure
After stator enters the piston rod retraction of the cylinder of casing, spring promotes upper clamping plate to rise, and drives the workpiece pressed to leave fixed
Sub- positioning seat, is easy to user to take, and rapidly and efficiently, manual labor is few for process, very safe.
Preferably, set extension spring structure, which includes set extension spring support, extension spring sleeve and extension spring gear cylinder, set extension spring support, fixes peace
Mounted in stator positioning seat top;Extension spring gear cylinder is fixedly mounted on set extension spring top, and extension spring gear cylinder is hollow circuit cylinder, and extension spring sleeve is put
Kept off in extension spring in cylinder internal hollow channel;Extension spring sleeve includes being used for two sliding blocks for placing extension spring and the bullet for connecting two sliding blocks
Spring, two sliding blocks are respectively positioned at the left and right ends of extension spring gear cylinder internal hollow channel and beyond the left and right end face of extension spring gear cylinder.
Before process of press in starts, extension spring is enclosed on two sliding blocks by user, and the internal diameter size of extension spring is more than extension spring
Cylinder internal hollow channel internal diameter is kept off, therefore when both sides assemble mechanism is pressed into casing both sides, the brush carrier and shoe contact of press-in
And sliding block is pushed into passage, due to sliding block can enter passage in and extension spring can not, in sliding block moving process on sliding block
Extension spring can come off and fall on brush carrier from sliding block.The design structure is simply easy to implement, small volume to can be put into casing,
So as to coordinate brush carrier assembling process.
It is fixedly mounted on preferably, load carrier also includes gag lever post, casing positioning core and auxiliary backer, gag lever post
On bottom plate and perpendicular with bottom plate, gag lever post is symmetrically distributed in stator positioning seat both sides;Casing positioning core is determined installed in stator
Position seat top and the edge for being distributed in the region placed for stator;Auxiliary backer is arranged on upper clamping plate upper surface, symmetrical
In set extension spring structure both sides.Gag lever post, nail locating core and auxiliary backer play position-limiting action, are easy to user to carry out workpiece
Placement and fixation, while ensure that the accuracy of assembling process.
Preferably, left assemble mechanism includes fixed support, pressure brush carrier cylinder and brush carrier pressure head, pressure brush carrier cylinder is arranged on
On fixed support, the pressure brush carrier cylinder piston rod direction of motion is parallel with bottom plate all the time and points to load carrier, pressure brush carrier cylinder
Piston rod top is connected with brush carrier pressure head;Right assemble mechanism structure is identical with left assemble mechanism.Left and right assemble mechanism passes through level
The piston rod of motion and being used cooperatively for pressure head, brush carrier fast and accurately can be simultaneously pressed into the both sides of casing, improve life
Produce efficiency and final product quality.
Preferably, casing assemble mechanism includes press sheath gas cylinder and casing pressure head, press sheath gas cylinder piston rod motion side
It is connected to vertical with bottom plate all the time and sensing load carrier, casing pressure head with press sheath gas cylinder piston rod top.Casing is from up to
It is lower to be pressed into stator, while serve the effect of the workpiece pressing in brush carrier process of press in, casing assemble mechanism process of press in and
The brush carrier process of press in of the left and right sides does not conflict mutually.
Preferably, being provided with auxiliary reclay and the time relay in control circuit, control circuit passes through auxiliary reclay
With time relay control casing assemble mechanism, left assemble mechanism and the work of right assemble mechanism.Whole assembling process is by relay
Control, step will not rationally malfunction, and reach automatic assembling, effectively liberate manual labor, improve operating efficiency and final product quality.
The utility model has significant technique effect as a result of above technical scheme:Automatic assembling stator cage,
Brush carrier and extension spring, assembling process automatically controls and accuracy is high, effectively reduces manual labor, improves production efficiency and into quality
Amount.Simple in construction, easily maintenance is changed, and floor space is small, is readily transported.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model embodiment 1.
Fig. 2 is the load carrier structural representation of the utility model embodiment 1.
The toponym that each number designation is referred in the figures above is as follows:Wherein, 1-casing assemble mechanism, 2-left side
Assemble mechanism, 3-right assemble mechanism, 4-load carrier, 21-fixed support, 22-pressure brush carrier cylinder, 23-brush carrier pressure head,
41-bottom plate, 42-guide pillar, 43-guide pin bushing, 44-stator positioning seat, 45-upper clamping plate, 46-set extension spring structure, 47-limit
Position bar, 48-casing positioning core, 49-auxiliary backer, 461-set extension spring support, 462-extension spring sleeve, 463-extension spring gear
Cylinder.
Embodiment
The utility model is described in further detail with embodiment below in conjunction with the accompanying drawings.
Embodiment 1
As shown in figure 1, a kind of stator cage, brush carrier and extension spring assembly machine, including casing assemble mechanism 1, left assemble mechanism
2nd, right assemble mechanism 3, load carrier 4 and control circuit;Load carrier 4 is used to place and fixed stator, left assemble mechanism 2 and the right side
Assemble mechanism 3 is symmetrically distributed in the both sides of load carrier 4, and casing assemble mechanism 1 is located at the surface of load carrier 4;Casing fills
Fitting mechanism 1 is responsible for stator being pressed into casing, and left assemble mechanism 2 and right assemble mechanism 3 are responsible for being pressed into brush in the left and right sides of casing
Hold and extension spring;Casing assemble mechanism 1, left assemble mechanism 2 and right assemble mechanism 3 electrically connect with control circuit respectively, control circuit
In be provided with start button.
Wherein, left assemble mechanism 2 includes fixed support 21, pressure brush carrier cylinder 22 and brush carrier pressure head 23, pressure brush carrier cylinder 22
On fixed support 21,22 piston rod movement directions of pressure brush carrier cylinder are parallel with bottom plate 41 all the time and point to load carrier
4, the piston rod top of pressure brush carrier cylinder 22 is connected with brush carrier pressure head 23;The right structure of assemble mechanism 3 is identical with left assemble mechanism 2.
Casing assemble mechanism 1 includes press sheath gas cylinder and casing pressure head, the press sheath gas cylinder piston rod direction of motion all the time with
Bottom plate 41 is vertical and points to load carrier 4, and casing pressure head is connected with press sheath gas cylinder piston rod top.
As shown in Fig. 2 load carrier 4 includes bottom plate 41, guide pillar 42, guide pin bushing 43, stator positioning seat 44, the upper and of clamping plate 45
Extension spring structure 46 is covered, bottom plate 41 is the flat board of horizontal setting, and guide pillar 42 is fixedly mounted on bottom plate 41 and perpendicular with bottom plate 41, led
Set 43 is enclosed on guide pillar 42, spring is connected with guide pin bushing 43, spring wrap is connected on the surface of guide pillar 42 and with bottom plate 41;Guide pillar 42
Between be provided with upper clamping plate 45, upper clamping plate 45 is fixedly connected and parallel with bottom plate 41 with guide pin bushing 43;It is fixed to be provided between guide pillar 42
Sub- positioning seat 44, stator positioning seat 44 are fixedly mounted on bottom plate 41, and set extension spring structure 46 is fixedly mounted on stator positioning seat 44
The space placed for stator is left on top, the top of stator positioning seat 44, and set extension spring structure 46 is upward through clamping plate 45;Upper dress
Moved down when clamping plate 45 is by downward active force.
Load carrier 4 also includes gag lever post 47, casing positioning core 48 and auxiliary backer 49, gag lever post 47 and is fixedly mounted
On bottom plate 41 and perpendicular with bottom plate 41, gag lever post 47 is symmetrically distributed in the both sides of stator positioning seat 44;Casing positioning core 48
Installed in the top of stator positioning seat 44 and be distributed in for stator place region edge;Auxiliary backer 49 is arranged on upper clamping plate
45 upper surfaces, it is symmetrically distributed in set extension spring structure 46 both sides.
Covering extension spring structure 46 includes set extension spring support 461, extension spring sleeve 462 and extension spring gear cylinder 463, set extension spring support 461
It is fixedly mounted on the top of stator positioning seat 44;Extension spring gear cylinder 463 is fixedly mounted on set extension spring top, and extension spring gear cylinder 463 is hollow
Cylinder, extension spring sleeve 462 are placed in the extension spring gear internal hollow channel of cylinder 463;Extension spring sleeve 462 includes being used to place the two of extension spring
The spring of two sliding blocks of individual sliding block and connection, two sliding blocks are respectively positioned at the left and right ends of the extension spring gear internal hollow channel of cylinder 463
And beyond the left and right end face of extension spring gear cylinder 463.
In a word, preferred embodiment of the present utility model is the foregoing is only, it is all according to present utility model application the scope of the claims institute
The equivalent changes and modifications of work, it should all belong to the covering scope of the utility model patent.
Claims (7)
1. a kind of stator cage, brush carrier and extension spring assembly machine, it is characterised in that:Including casing assemble mechanism (1), left assemble mechanism
(2), right assemble mechanism (3), load carrier (4) and control circuit;Load carrier (4) is used to place and fixed stator, left assembling
Mechanism (2) and right assemble mechanism (3) are symmetrically distributed in the both sides of load carrier (4), and casing assemble mechanism (1) is located at load carrier
(4) surface;Casing assemble mechanism (1) is responsible for stator being pressed into casing, and left assemble mechanism (2) and right assemble mechanism (3) are negative
Blame and be pressed into brush carrier and extension spring in the left and right sides of casing;Casing assemble mechanism (1), left assemble mechanism (2) and right assemble mechanism (3)
Electrically connected respectively with control circuit, start button is provided with control circuit.
2. a kind of stator cage according to claim 1, brush carrier and extension spring assembly machine, it is characterised in that:Load carrier (4)
Including bottom plate (41), guide pillar (42), guide pin bushing (43), stator positioning seat (44), upper clamping plate (45) and set extension spring structure (46), bottom
Plate (41) is the flat board of horizontal setting, and guide pillar (42) is fixedly mounted on bottom plate (41) and, guide pin bushing (43) perpendicular with bottom plate (41)
It is enclosed on guide pillar (42), spring is connected with guide pin bushing (43), spring wrap is connected on guide pillar (42) surface and with bottom plate (41);Lead
It is provided with upper clamping plate (45) between post (42), upper clamping plate (45) is fixedly connected and parallel with bottom plate (41) with guide pin bushing (43);Lead
Stator positioning seat (44) is provided between post (42), stator positioning seat (44) is fixedly mounted on bottom plate (41), covers extension spring structure
(46) stator positioning seat (44) top is fixedly mounted on, the space placed for stator is left on stator positioning seat (44) top, and set is drawn
Spring structure (46) is upward through clamping plate (45);Moved down when upper clamping plate (45) is by downward active force.
3. a kind of stator cage according to claim 2, brush carrier and extension spring assembly machine, it is characterised in that:Cover extension spring structure
(46) set extension spring support (461), extension spring sleeve (462) and extension spring gear cylinder (463) are included, set extension spring support (461) is fixedly mounted
On stator positioning seat (44) top;Extension spring gear cylinder (463) is fixedly mounted on set extension spring top, and extension spring gear cylinder (463) is hollow circle
Post, extension spring sleeve (462) are placed in extension spring gear cylinder (463) internal hollow channel;Extension spring sleeve (462) includes being used to place extension spring
Two sliding blocks and connection two sliding blocks spring, two sliding blocks respectively positioned at extension spring gear cylinder (463) internal hollow channel a left side
Right both ends and the left and right end face that cylinder (463) is kept off beyond extension spring.
4. a kind of stator cage according to claim 2, brush carrier and extension spring assembly machine, it is characterised in that:Load carrier (4)
Also include gag lever post (47), casing positioning core (48) and auxiliary backer (49), gag lever post (47) and be fixedly mounted on bottom plate (41)
Upper and perpendicular with bottom plate (41), gag lever post (47) is symmetrically distributed in stator positioning seat (44) both sides;Casing positioning core (48)
Installed in stator positioning seat (44) top and be distributed in for stator place region edge;Auxiliary backer (49) is arranged on upper dress
Clamping plate (45) upper surface, it is symmetrically distributed in set extension spring structure (46) both sides.
5. a kind of stator cage according to claim 1, brush carrier and extension spring assembly machine, it is characterised in that:Left assemble mechanism
(2) fixed support (21), pressure brush carrier cylinder (22) and brush carrier pressure head (23) are included, pressure brush carrier cylinder (22) is arranged on fixed support
(21) on, pressure brush carrier cylinder (22) piston rod movement direction is parallel with bottom plate (41) all the time and points to load carrier (4), presses brush carrier
The piston rod top of cylinder (22) is connected with brush carrier pressure head (23);Right assemble mechanism (3) structure is identical with left assemble mechanism (2).
6. a kind of stator cage according to claim 1, brush carrier and extension spring assembly machine, it is characterised in that:Casing assembly machine
Structure (1) includes press sheath gas cylinder and casing pressure head, and the press sheath gas cylinder piston rod direction of motion is vertical with bottom plate (41) all the time and refers to
To load carrier (4), casing pressure head is connected with press sheath gas cylinder piston rod top.
7. a kind of stator cage according to claim 1, brush carrier and extension spring assembly machine, it is characterised in that:In control circuit
Provided with auxiliary reclay and the time relay, control circuit controls casing assemble mechanism by auxiliary reclay and the time relay
(1), left assemble mechanism (2) and right assemble mechanism (3) work.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720748945.0U CN206894449U (en) | 2017-06-26 | 2017-06-26 | A kind of stator cage, brush carrier and extension spring assembly machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720748945.0U CN206894449U (en) | 2017-06-26 | 2017-06-26 | A kind of stator cage, brush carrier and extension spring assembly machine |
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Publication Number | Publication Date |
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CN206894449U true CN206894449U (en) | 2018-01-16 |
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ID=61317105
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CN201720748945.0U Active CN206894449U (en) | 2017-06-26 | 2017-06-26 | A kind of stator cage, brush carrier and extension spring assembly machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110936140A (en) * | 2019-12-30 | 2020-03-31 | 横店集团英洛华电气有限公司 | Press mounting device for brush holder bracket and rear end cover |
CN112165224A (en) * | 2020-08-28 | 2021-01-01 | 东莞市海科智能科技有限公司 | Tooling clamp of automatic carbon brush installing equipment of motor |
-
2017
- 2017-06-26 CN CN201720748945.0U patent/CN206894449U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110936140A (en) * | 2019-12-30 | 2020-03-31 | 横店集团英洛华电气有限公司 | Press mounting device for brush holder bracket and rear end cover |
CN112165224A (en) * | 2020-08-28 | 2021-01-01 | 东莞市海科智能科技有限公司 | Tooling clamp of automatic carbon brush installing equipment of motor |
CN112165224B (en) * | 2020-08-28 | 2021-06-22 | 东莞市海科智能科技有限公司 | Tooling clamp of automatic carbon brush installing equipment of motor |
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Address after: 321000 Zhejiang Province, Jinhua city Wucheng District LongQian 1158 South Street Patentee after: Zhejiang Kaichuang Electrical Co., Ltd. Address before: 321000 Zhejiang Province, Jinhua city Wucheng District LongQian 1158 South Street Patentee before: Zhejiang Pioneer Electric Co., Ltd. |