CN206893450U - A kind of electric capacity encapsulates injection device - Google Patents
A kind of electric capacity encapsulates injection device Download PDFInfo
- Publication number
- CN206893450U CN206893450U CN201720180716.3U CN201720180716U CN206893450U CN 206893450 U CN206893450 U CN 206893450U CN 201720180716 U CN201720180716 U CN 201720180716U CN 206893450 U CN206893450 U CN 206893450U
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- China
- Prior art keywords
- glue pouring
- electric capacity
- injection device
- pedestal
- pouring system
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
A kind of electric capacity encapsulation injection device, the automated production manufacture field applied to capacitor package disclosed in the utility model;Including raw material system, glue pouring system, cleaning systems, PLC control panels, pedestal and shipping platform；Wherein raw material system vavuum pump, measurement gear pump and heating stirring motor composition, is fixedly mounted on pedestal by storage vat；Glue pouring system is made up of syringe, dynamic model block, cross beam frame and driving frame；The present apparatus can accurately gel quantity and encapsulating position, substituted with intelligence artificial, reduce labour cost, improve processing efficiency, it is ensured that the yield rate and quality of capacitor product, compatible with capacitance device automatic production line workpiece.
Description
Technical field
It the utility model is related to the automated production manufacture field of capacitor, more particularly to a kind of capacitor package injection dress
Put.
Background technology
At present, growing with electronic industry, the demand of capacitor in every respect gradually increases.In capacitor
In processing, the housing top end of capacitor is all often to keep seal location；Sealing needs to be filled with epoxy resin, strengthens
The globality and crushing resistance of capacitor, prevent capacitor internal from exposing.Generally all it is by artificial in entirely injection encapsulation process
Operation by epoxy resin be injected into capacitor shell seal, occupy the more time in whole production process, not only into
Improved on this, while production efficiency is also more low, the working strength of worker is big；Artificial injecting glue is in quality assurance simultaneously
There is certain flaw, it may appear that leakage envelope stomata, influence final product quality and qualification rate.
Therefore, improve and optimize the process of capacitor injecting glue encapsulation with automatic technology, be current capacitor
Main trend in large-scale mass production.
Utility model content
The purpose of this utility model is in view of the deficienciess of the prior art, providing a kind of electric capacity encapsulation injection dress
Put, with automation operating system and process to solve the encapsulation of capacitor case, reduce labor strength, improve production effect
Rate, reduces processing cost, and automation mechanized operation also enhances machining accuracy.
In order to solve the above-mentioned technical problem, the utility model uses following technical scheme.
A kind of electric capacity encapsulates injection device, including raw material system, glue pouring system, cleaning systems, PLC control panels, pedestal
And shipping platform；The raw material system is set up and is located in the top levels of the pedestal, and empty by the base interior
Between connecting pipe docked with the glue pouring system, form material channel；The cleaning systems are formed to be carried on the back with the glue pouring system
The interblock space casing that side is connected, and it is collectively disposed at the glue pouring system surface of the shipping platform, the fortune
Defeated platform is then placed adjacent with the pedestal；The opposite side abutting joint of pedestal control cabinet, for the PLC control panels
Installation, and the raw material system, the glue pouring system, the cleaning are respectively communicated with by the PLC control panels and cable wire
System and the shipping platform, reach centralized Control and workflow management；Wherein described raw material system includes storage vat, vacuum
Pump, measurement gear pump and heating stirring motor；The glue pouring system includes syringe, cross beam frame, dynamic model block and driving frame,
The epoxy resin handled well is mainly mixed into the capacitor bank on perfusion to shipping platform.
As a preferred embodiment, the storage vat configures heating stirring motor, the thing of epoxy resin is maintained under certain condition
Reason state；The vavuum pump is connected to above the storage vat, and the vacuum environment of storage vat is kept by vacuum valve and sebific duct,
Prevent bubble.
As a preferred embodiment, the measurement gear pump is connected by inner connecting tube with storage vat, with reference to Material valve and PLC systems
System, is conveyed by material logistics prepared material.
As a preferred embodiment, the storage vat configuration liquid level sensor and temperature sensor, reflect and according in case immediately
Amount of epoxy makes corresponding adjustment behave with real time temperature.
As a preferred embodiment, the syringe of the glue pouring system is arranged on the dynamic model block, the dynamic model is packaged in institute
State on cross beam frame, and coupled telescopic band to protect the circuit wire rod of connection dynamic model block；The cross beam frame is connected to the driving
Above frame.
As a preferred embodiment, two tracks on the cross beam frame be present, make x-axis for dynamic model block and z-axis direction is moved, institute
State bogie and have track, make the motion of y-axis direction for cross beam frame.
As a preferred embodiment, the syringe in the glue pouring system includes multiple spray guns, cylinder, rifle valve, feed pipe is described
Rifle valve is for connecting the feed pipe and the spray gun, and control epoxy resin liquid material conveys, finally sharp under Pneumatic pressure power
It is irrigated with the spray gun.
As a preferred embodiment, the cleaning systems include purge valve, automatic cleaning pipe and clean liquid tank, after processing
Each pipeline is cleaned, prevents each pipe from colloid blocking occur.
Described above is only the general introduction of technical solutions of the utility model, in order to better understand skill of the present utility model
Art means, and being practiced according to the content of specification, with preferred embodiment of the present utility model and coordinate accompanying drawing detailed below
Describe in detail bright as after.
Brief description of the drawings
The following drawings is only intended to, in doing the utility model schematic illustration and explanation, not limit model of the present utility model
Enclose.
Wherein：Fig. 1 is that electric capacity encapsulates injection device schematic diagram；Fig. 2 is the cleaning systems schematic diagram of syringe.
Embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.
A kind of electric capacity encapsulation injection device as shown in Figure 1, includes raw material system（1）, the raw material system is arranged at
Pedestal（5）Top levels on, pass through the pedestal（5）Inner space existing for connecting pipe and glue pouring system（2）It is right
Connect, form material channel；The raw material system（1）Including storage vat（11）, the storage vat（11）Upside is equipped with vavuum pump
（12）, the storage vat is kept by vacuum valve and sebific duct（11）Vacuum environment, prevent bubble from producing；The storage vat
（11）The heating stirring motor for maintaining epoxy resin physical state is configured with, and a measurement gear pump be present（13）By interior
Adapter and the storage vat（11）Connection, with reference to Material valve and PLC system, is conveyed by material logistics prepared material；The encapsulating
System（2）Dorsal surface and cleaning systems（3）It is connected, includes syringe（21）, the syringe（21）It is dynamic to be installed on one
Module（23）On, and it is commonly connected to a cross beam frame（22）, and coupled telescopic band to protect and the dynamic model block（23）Connection
Circuit wire rod；The cross beam frame（22）Then it is connected to a driving frame（24）Top, wherein the cross beam frame（23）Upper presence
Two tracks, for the dynamic model block（22）Make x-axis and the motion of z-axis direction, the driving frame（24）Track is had, for described
Cross beam frame（22）Make the motion of y-axis direction；The cleaning systems（3）The shipping platform is collectively disposed at the glue pouring system（6）
Surface, the shipping platform（6）Then with the pedestal（5）It is placed adjacent the pedestal（5）Opposite side abutting joint
Control cabinet, for the PLC control panels（4）Installation, and by the PLC control panels（4）It is respectively communicated with cable wire described
Raw material system（1）, the glue pouring system（2）, the cleaning systems（3）With the shipping platform（6）, reach centralized Control and stream
Thread management.
As shown in Fig. 2 the cleaning systems（3）Including purge valve（32）, automatic cleaning pipe（31）With clean liquid tank, it is used for
The each pipeline of cleaning after processing, prevents each pipe from colloid blocking occur.
A kind of electric capacity encapsulation injection device, its operation principle disclosed in the utility model：When device start-up operation, pass through
PLC control panels（4）Preset data processing；Heating stirring electric motor starting, to storage vat（11）In epoxy resin agitating and heating,
Maintain state of the epoxy resin under preset temperature；Vavuum pump（12）Operating, open the air in vacuum valve extraction storage vat；
After forming vacuum space, negative pressure is formed in storage vat, closes vacuum valve, opens material valve, it is processed due to Pneumatic pressure power
Epoxy resin through measurement gear pump（13）Limitation enters materail tube, and finally transports glue pouring system（2）In feed pipe；This
When, glue pouring system（2）In dynamic model block（23）With cross beam frame（22）Predeterminated position is moved to by program, meanwhile, capacitor bank square
Battle array is also by shipping platform（6）Reach predeterminated position；Rifle valve is opened, the epoxy resin in feed pipe enters cylinder, and spray gun starts
Encapsulating；When meeting a deal, rifle valve is closed, spray gun and dynamic model block（23）Reset, cross beam frame（22）Y-axis is to a pitch is moved, again
Multiple encapsulating action；Hereafter dynamic model block（23）With reference to cross beam frame（22）Three-axis moving is done, completes whole road encapsulating process；Rifle valve is closed,
Glue pouring system（2）Each component resets, and opens cleaning valve（32）, cleaning solution by cleaning pipe automatically（31）Into feed pipe, pass through
Material clean in pipe and in spray gun by spray gun and is discharged to trash receptacle by chemical reaction.
The utility model discloses a kind of electric capacity to encapsulate injection device, and its advantage is：By automated production plus
Work, the labour cost and intensity of worker are greatly reduced, improve the operating efficiency of capacitor case encapsulating process, improved and add
The precision of work process；Because under vacuum conditions, epoxy resin is handled through deaeration, thus product quality and yield rate also with
Increase；Meanwhile the utility model streamline that also compatible cooperation capacitor processes.
A kind of electric capacity encapsulation injection device provided by the utility model, only specific embodiment of the present utility model,
But the scope of protection of the utility model is not limited thereto, any one skilled in the art takes off in the utility model
In the technical scope of dew, change or replacement can be readily occurred in, should all be covered within scope of protection of the utility model；Therefore, originally
The protection domain of utility model should be based on the protection scope of the described claims.
Claims (6)
1. a kind of electric capacity encapsulates injection device, including raw material system（1）, glue pouring system（2）, cleaning systems（3）, PLC chains of command
Plate (4), pedestal（5）And shipping platform（6）, it is characterised in that：The raw material system（1）Set up and be located at the pedestal（5）'s
In top levels, and pass through the pedestal（5）The connecting pipe of inner space and the glue pouring system（2）Docking, form former
Expect passage；The cleaning systems（3）Form and the glue pouring system（2）The interblock space casing that dorsal surface is connected, and with institute
State glue pouring system（2）It is collectively disposed at the shipping platform（6）Surface, the shipping platform（6）Then with the pedestal（5）Phase
Neighbour places；The pedestal（5）Opposite side abutting joint control cabinet, for the PLC control panels（4）Installation, and by described
PLC control panels（4）The raw material system is respectively communicated with cable wire（1）, the glue pouring system（2）, the cleaning systems
（3）With the shipping platform（6）, reach centralized Control and workflow management；Wherein described raw material system（1）Include storage vat
（11）, vavuum pump（12）, measurement gear pump（13）With heating stirring motor；The glue pouring system（2）Include syringe（21）、
Cross beam frame（22）, dynamic model block（23）With driving frame（24）, the epoxy resin handled well is mainly mixed into perfusion to shipping platform
On capacitor bank.
A kind of 2. electric capacity encapsulation injection device according to claim 1, it is characterised in that：The storage vat（11）Configuration adds
Thermal agitation motor, maintain the physical state of epoxy resin；The vavuum pump（12）It is connected to above the storage vat, passes through vacuum
Valve keeps the vacuum environment of storage vat with sebific duct, prevents bubble.
A kind of 3. electric capacity encapsulation injection device according to claim 1, it is characterised in that：The measurement gear pump（13）It is logical
Cross inner connecting tube to be connected with storage vat, with reference to material valve and PLC system, conveyed by material logistics prepared material.
A kind of 4. electric capacity encapsulation injection device according to claim 1, it is characterised in that：Injection in the glue pouring system
Device (21) is arranged on the dynamic model block (23), and the dynamic model block (23) has coupled flexible on the cross beam frame (22)
Bring the circuit wire rod of protection connection dynamic model block；The cross beam frame (22) is connected to above the driving frame (24).
A kind of 5. electric capacity encapsulation injection device according to claim 1, it is characterised in that：Exist on the cross beam frame (22)
Two tracks, make x-axis for dynamic model block and z-axis direction is moved, the driving frame（24）Track is had, makees y-axis for cross beam frame
Move in direction.
A kind of 6. electric capacity encapsulation injection device according to claim 1, it is characterised in that：In the glue pouring system (2)
Syringe includes multiple spray guns, cylinder, rifle valve, feed pipe, the rifle valve be for connecting the feed pipe and the spray gun,
The conveying of epoxy resin liquid material is controlled, finally carries out encapsulating using the spray gun under Pneumatic pressure power.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720180716.3U CN206893450U (en) | 2017-02-28 | 2017-02-28 | A kind of electric capacity encapsulates injection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720180716.3U CN206893450U (en) | 2017-02-28 | 2017-02-28 | A kind of electric capacity encapsulates injection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206893450U true CN206893450U (en) | 2018-01-16 |
Family
ID=61328394
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720180716.3U Expired - Fee Related CN206893450U (en) | 2017-02-28 | 2017-02-28 | A kind of electric capacity encapsulates injection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206893450U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109841429A (en) * | 2019-02-26 | 2019-06-04 | 刘秋妹 | A kind of lateral endpoint overturning encapsulating Preparation equipment of electrolytic capacitor |
| CN113782351A (en) * | 2021-10-15 | 2021-12-10 | 常州联威自动化设备有限公司 | Mechanism for automatically plugging end part of hard core rod film capacitor |
| CN115910610A (en) * | 2023-03-09 | 2023-04-04 | 成都宏明电子股份有限公司 | High-voltage film capacitor for space traveling wave tube and filling and sealing mold |
-
2017
- 2017-02-28 CN CN201720180716.3U patent/CN206893450U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109841429A (en) * | 2019-02-26 | 2019-06-04 | 刘秋妹 | A kind of lateral endpoint overturning encapsulating Preparation equipment of electrolytic capacitor |
| CN113782351A (en) * | 2021-10-15 | 2021-12-10 | 常州联威自动化设备有限公司 | Mechanism for automatically plugging end part of hard core rod film capacitor |
| CN113782351B (en) * | 2021-10-15 | 2022-02-18 | 常州联威自动化设备有限公司 | Mechanism for automatically plugging end part of hard core rod film capacitor |
| CN115910610A (en) * | 2023-03-09 | 2023-04-04 | 成都宏明电子股份有限公司 | High-voltage film capacitor for space traveling wave tube and filling and sealing mold |
| CN115910610B (en) * | 2023-03-09 | 2023-09-15 | 成都宏明电子股份有限公司 | High-voltage film capacitor for space traveling wave tube and filling and sealing mould |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180116 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |