CN206881951U - It is a kind of to be flowed back supersonic cyclone separator from ejection circulation - Google Patents

It is a kind of to be flowed back supersonic cyclone separator from ejection circulation Download PDF

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CN206881951U
CN206881951U CN201720715997.8U CN201720715997U CN206881951U CN 206881951 U CN206881951 U CN 206881951U CN 201720715997 U CN201720715997 U CN 201720715997U CN 206881951 U CN206881951 U CN 206881951U
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gas
pipe
deflection cone
chamber
section
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胡大鹏
王荧光
于洋
刘培启
任文文
朱彻
代玉强
武锦涛
王泽武
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Dalian University of Technology
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Dalian University of Technology
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Abstract

One kind be the utility model is related to from ejection circulation backflow supersonic cyclone separator, belong to supersonic condensing separator technical field.This separator increases backflow tubular construction in exhaust chamber and deflection cone center, using containing pressure difference of the humid gas in exhaust chamber Yu deflection cone exit, makes to enter return duct from injection containing humid gas, forms external reflux circulation.Backflow gas can promote the condensation process in la farr pipe diffuser, and swirl flow separation can be achieved, reduce the fluid flow into pressure recover section, improve the separative efficiency of supersonic speed separator and the conformability to tolerance.Deflection cone of the utility model with return flow line has the tangential opening of band and without tangential two kinds of opening, can be respectively suitable for high pressure and low-pressure system.The utility model can be widely applied to natural gas, coal bed gas, shale gas and tight gas etc. it is aqueous, it is hydrocarbon-containifirst gas be dehydrated, the field such as de- hydrocarbon.

Description

It is a kind of to be flowed back supersonic cyclone separator from ejection circulation
Technical field
One kind be the utility model is related to from ejection circulation backflow supersonic cyclone separator, belong to supersonic condensing separation dress Technical field is put, is widely used in that natural gas, coal bed gas, shale gas and tight gas etc. are aqueous, hydrocarbon-containifirst gas are dehydrated, take off Hydrocarbon.
Background technology
Supersonic speed separator has no-rotary part, high pressure resistant, low and reliable etc. without external impetus driving, cost Advantage.There is very strong applicability in gas dehydration, de- heavy hydrocarbon and lighter hydrocarbons recovery field.At present, ultrasonic dehydration technology is in state It is inside and outside all still in experiment and preliminary field application stage, although the example of existing business application, separate and imitate in supersonic speed Rate and operating flexibility scope etc. still suffer from some limitations.Supersonic speed separator mainly has U-shaped, eddy flow postposition type and eddy flow The class of prefix type three.Garret etc. is the U-shaped supersonic speed separator of representative, and the device is by Laval jet pipes and a rectangular cross-section U-shaped passage be connected form(US3528217).The type device structure is excessively complicated, and part needs assistant electromagnetic field or note Enter inhibitor to solve the problems, such as hydrate and frozen block.The Twister Mark I that Twister BV companies develop are the rotation of representative Postpositional blade type supersonic speed separator is flowed, the eddy current model that the type equipment is established is when increasing blade incidence, the interception effect of blade Fruit and vortex are asymmetric.And when supersonic gas and swirl vane are collided, strong shock wave can be produced, this can cause very big Energy loss, or even influence flow field, required low-temp low-pressure environment when destroying water vapour Spontaneous Condensation, so that condensing Drop segregation section due to temperature, pressure rise occur secondary volatilization, ultimately result in larger and from efficiency the drop of the pressure loss It is low.Before the 3S that the Twister Mark II and Translang companies that Twister BV companies develop develop is the eddy flow of representative Put formula supersonic speed separator(US6372019)Although the shortcomings that overcoming eddy flow postposition type separator, because fluid is entering Just have begun to rotate before entering jet pipe, though the intensity of rotation is high, when reaching gas-liquid separation outlet by jet pipe and straight length, rotation Turn intensity to have declined, separation can be caused not thorough enough, and with the continuous change of operating parameter, swashing for this device can be caused Ripple occur position scope constantly change, very big probability can enter jet pipe in, can to service behaviour produce dramatic impact.This Outside, the problem of what the type equipment still suffered from can not adapt to actual continually changing inlet pressure condition.In addition, Beijing Aviation navigates A kind of double throat self-starting ultrasonic cyclone separators and its separation method of its university(CN102274805B)Using double venturi The structure type of series connection, while a diffusion is formed by porous wall construction between diffuser contraction section and diffuser expansion segment The adjustable pneumatic adjustment structure of device venturi actual internal area, realized under diffuser contraction section and diffuser expansion segment differential pressure action Pneumatic adjustability.But the discharge opeing gap of the supersonic speed separator of type equipment belt circulation is using outer radius set in difference The ring-type discharge opeing interstitial structure that pipe is formed, reach the purpose for excluding condensed liquid., it is necessary to increase in the case of condensation output of fluid is excessive It when adding the size of this annular space, can cause to produce shock wave in supersonic speed la farr pipe diffuser, cause static temperature in jet pipe to raise, Condensed liquid evaporates, larger so as to cause the decline of separative efficiency, pressure loss of energy.So on the annular space structure of discharge opeing is State a defect of supersonic speed cyclonic separation equipment.Beijing University of Technology proposes a kind of moisture recycling supersonic speed gas-purification Separator(CN 201534048 U).The structure is using leakage fluid dram and the pressure difference in la farr pipe diffuser exit, by discharge opeing The moisture of intracavitary carries out repeatedly circulation so as to the dry gas for the liquid that is removed, but the device is using the rearmounted knot of cyclone Structure, the supersonic airstream come out from jet pipe, which hits blade, can produce shock wave, and have larger crushing, and it is relatively low not to be suitable for inlet pressure Operating mode.There is also the defects of double throat self-starting ultrasonic cyclone separators similar drip ring gap structure for the equipment simultaneously.
Therefore, it is necessary to develop a kind of new supersonic speed separation equipment for overcoming drawbacks described above.
The content of the invention
The purpose of this utility model is to overcome the shortcomings of above technology, there is provided a kind of simple in construction, design handling ease, Stable and reliable operation, wet component removal efficiency are high, enhancing condensed liquid removing ability, at the same be adapted to pressure change, for mixing Close gas condensation separation refrigeration and isolation integral from ejection circulation flow back supersonic cyclone separator.
The technical solution adopted in the utility model is:From ejection circulation backflow supersonic cyclone separator, it includes one kind Inlet chamber cyclone structure, la farr pipe, liquid separation structure and pressure recover section, it also includes a fluid collection chamber;The inlet chamber rotation Flow structure includes air inlet pipe, the rotational flow generator in inlet chamber and the air inlet for being arranged on inlet chamber end of connection inlet chamber Chamber baffle plate;The la farr pipe includes the la farr pipe converging transition and la farr pipe diffuser of connection rotational flow generator;Described point Liquid structure includes the stable tapered section of connection la farr pipe diffuser and the jet pipe reduction of speed straight section of outlet connection pressure recover section;Institute To state fluid collection chamber and include disengagement chamber and the fillter section in disengagement chamber, disengagement chamber is connected with stablizing the exhaust chamber on the outside of tapered section, The outlet of fillter section is arranged on the return flow line of rotational flow generator and deflection cone in la farr pipe converging transition through return duct connection, The tapered end of deflection cone is provided with multiple deflection cone lateral openings, and the center lines of deflection cone lateral openings is 10-50mm away from cone distance; What the rotational flow generator was formed after being connected with deflection cone is connected entirely through flange with return duct, and backflow pipe flange is using welding Mode is connected with return duct, is flowed back and is set metallic gasket between pipe flange and inlet chamber baffle plate, and gap is adjusted using attachment screw, O type sealing rings are set between backflow pipe flange and inlet chamber baffle plate.
With the entrance of deflection cone using being threadedly coupled, the length of screw thread is 20-200 in the exit of the rotational flow generator mm。
Return flow line diameter in the rotational flow generator is identical with the internal diameter of return duct, and the return flow line in deflection cone is adopted With to the tapered circular cross-section passage of export direction.
The angle of throat of the la farr pipe converging transition is 10-60 degree angle, and length is 6-1400 mm, diameter at butt end 25-1000 Mm, for the cone angle of deflection cone between 5-60 degree angle, length is 6-1400 mm, and diameter at butt end is 10-600 mm.
The rotational flow generator is provided with 4-28 circumferential uniform axial-flow type guide vane, the thickness of axial-flow type guide vane Between 1-10 mm, cyclone outlet angle is between 20-60 degree angle.
The guiding theory of above-mentioned technical proposal is:To solve, the complicated, pressure loss present in prior art is big, row Pendular ring gap structure causes the deficiencies of shock wave, low separation efficiency, small adaptation condition scope.The present apparatus utilizes Lava nozzle throats region Due to static pressure of the static pressure caused by eddy flow and supersonic speed less than la farr pipe diffuser exit by gas from Laval daraf(reciprocals of farad) Your pipe diffuser exit injection is interior to nozzle throat and expansion segment and makes to enter return duct from injection containing humid gas, is formed outside Reflux cycle, ensure to have in la farr pipe diffuser relatively stable and uniform flow regime.It can be achieved to be separated by the backflow Fluid carry out swirl flow separation, and containing in humid gas of flowing back can be used as condensation nuclei containing part droplet, in fact Non-homogeneous nucleation is showed and has shortened nucleation time and improve the drop separation time, so as to further increase the separation of lime set Efficiency.Return-flow structure also reduces the fluid flow into pressure recover section simultaneously, so as to reduce the possibility to form shock wave Or reduce due to shock wave and caused by the pressure loss.Axle stream rotational flow generator, the water conservancy diversion with return flow line with return flow line Flange on cone, return duct and return duct forms an entirety, and rotational flow generator is arranged in the straight length before converging transition On, the shortcomings that being arranged in converging transition internal pressure loss is not only avoid, and realize simple in construction, easy-to-dismount purpose. In addition, the deflection cone of the present apparatus can move forward and backward along axis, so as to change nozzle throat actual internal area and return duct Position, so as to adapt to different operation operating modes, improve the scope of application of equipment.The present apparatus uses isometrical ring discharge liquid gap, Avoided in the case where gap needs are larger quiet in jet pipe in supersonic speed la farr pipe diffuser caused by the generation of shock wave Temperature rise, the phenomenon of condensed liquid evaporation, can effectively improve separative efficiency.Under high pressure, when unstripped gas water content is relatively low(Water reveals Point is relatively low), can be by removing the filtering in disengagement chamber and the temperature drop for causing to obtain using the equipment is when making liquid yield relatively low Section removes the method for disengagement chamber and improves the lime set yield of equipment to increase the liquid content of backflow moisture;It will can divide under low pressure Partially liq from intracavitary is squeezed into return duct to increase the liquid content of charge raw material gas to improve equipment by pump and atomizer Lime set yield, so as to improve the scope of application of the equipment.
The utility model has the advantage that:
1. the present apparatus utilizes the pressure difference between exhaust chamber and deflection cone exit with return flow line containing humid gas, make containing wet Gas enters return duct from injection, forms external reflux circulation.The backflow gas can promote the condensation in la farr pipe diffuser It process and can realize that swirl flow separates, improve the separative efficiency of supersonic speed separator.
2. the present apparatus is back to from injection contains part droplet containing in humid gas in la farr pipe diffuser, it can be with The condensation nuclei used as lime set nucleation, the condensation phase transformation containing humid gas can occur, on the surface of droplet, to realize non- Homogeneous nucleation, that is, the process for condensing into drop are carried out under relatively low degree of supersaturation.Non-homogeneous nucleation not only shortens nucleation time And the drop separation time is improved, and obtained drop size is generally higher than the drop size of homogeneous nucleation, so as to further Improve the separative efficiency of lime set.
3. the present apparatus is due to using the pressure difference between the deflection cone exit in exhaust chamber and with return flow line, making to contain humid gas Enter return duct from injection, realize the fluid flow reduced into pressure recover section, so as to reduce to form shock wave can Can or reduce due to shock wave and caused by the pressure loss.
4. the present apparatus uses isometrical ring discharge liquid gap, supersonic speed daraf(reciprocal of farad) that is avoided in the case where gap needs are larger Static temperature raises in jet pipe in pipe diffuser caused by the generation of shock wave, the phenomenon of condensed liquid evaporation, can effectively improve separation Efficiency.
5. the present apparatus is separated the drop condensed by two ways:First, directly utilize the discharge opeing of exhaust chamber Mouth separation, second, the disengagement chamber in reflux cycle structure is carried along into the flowing of outer circulation gas, in the fillter section of disengagement chamber The separation of part condensed liquid is completed by physical filtering.The combination of both modes can effectively improve separating effect.
6. on the axle stream rotational flow generator with return flow line, the deflection cone with return flow line, return duct and return duct Flange forms an entirety, and rotational flow generator is arranged on the straight length before converging transition, not only avoid be arranged in it is tapered The shortcomings that section internal pressure loss, and realize simple in construction, easy-to-dismount purpose.
7. the deflection cone of the present apparatus can move forward and backward along axis, so as to change nozzle throat actual internal area and backflow The position of pipe, so as to adapt to different operation operating modes, improve the scope of application of equipment.
8. under high pressure, when unstripped gas water content is relatively low(Water dew point is relatively low)And the temperature drop for causing to be obtained using the equipment is made When liquid yield is relatively low, backflow moisture can be increased by removing fillter section in disengagement chamber or removing the method for disengagement chamber Liquid content improves the lime set yield of equipment;The partially liq in disengagement chamber can be squeezed into back by pump and atomizer under low pressure Increase the liquid content of charge raw material gas in flow tube to improve the lime set yield of equipment, so as to improve the applicable model of the equipment Enclose.
9. the present apparatus is devised with tangential opening and without two kinds of deflection cones being tangentially open.Led with what is be tangentially open Flow cone can make the fluid for being back to la farr pipe diffuser tangentially enter la farr pipe diffuser, so as to reduce due to axial direction The larger drag losses caused by, the deflection cone are applied to low-pressure system.And without the water conservancy diversion wimble structure being tangentially open Simply, it is easy to process, suitable for high-pressure system.
10. the present apparatus have compact-sized, small volume, easy processing, cost it is low, it is non-maintaining, can driving and parking and environmental protection rapidly The characteristics of.The control of the water dew point and hydrocarbon dew point of conventional gas is applicable not only to, and is applied to unconventional gas field(Shale Gas, coal bed gas, tight gas)Dehydration Deng gas field takes off hydrocarbon.
Brief description of the drawings
The utility model is described further with specific embodiment below in conjunction with the accompanying drawings.
Fig. 1 is a kind of structure chart from ejection circulation backflow supersonic cyclone separator.
Fig. 2 is the B enlarged drawings in Fig. 1.
Fig. 3 is the A-A sectional views in Fig. 1.
Fig. 4 is the C enlarged drawings in Fig. 1.
Fig. 5 is the D enlarged drawings in Fig. 1.
In figure:1st, return duct, 1a, return flow line, 2, inlet chamber baffle plate, 3, air inlet pipe, 4, inlet chamber, 5, eddy flow occurs Device, 6, deflection cone, 7, la farr pipe converging transition, 8, la farr pipe diffuser, 9, stable tapered section, 10, jet pipe reduction of speed straight section, 11st, pressure recover section, 12, exhaust chamber, 13, disengagement chamber, 14, fillter section, 15, backflow pipe flange, 16, metallic gasket, 17, connection Screw, 18, o type sealing rings, 19, axial-flow type guide vane, 20, metallic gasket, 21, deflection cone lateral openings.
Embodiment
Specific embodiment of the present utility model is as follows, but a kind of this more than embodiment.
The utility model includes return duct 1, inlet chamber baffle plate 2, air inlet from ejection circulation backflow supersonic cyclone separator Pipe 3, inlet chamber 4, the axle stream rotational flow generator 5 with return flow line, la farr pipe converging transition 7, la farr pipe diffuser 8, stably The critical piece groups such as tapered section 9, jet pipe reduction of speed straight section 10, pressure recover section 11, exhaust chamber 12, disengagement chamber 13 and fillter section 14 Into.Between gas source feed pipe and air inlet pipe 3, between inlet chamber baffle plate 2 and inlet chamber 4, between return duct 1 and rotational flow generator 5, Between la farr pipe converging transition 7 and la farr pipe diffuser 8, between la farr pipe diffuser 8 and exhaust chamber 12, the and of exhaust chamber 12 Connected successively using flange between jet pipe reduction of speed straight section 10, between jet pipe reduction of speed straight section 10 and pressure recover section 11.Wherein weld Backflow pipe flange 15 and inlet chamber baffle plate 2 on return duct connect and are fixed on one by attachment screw 17 and metallic gasket 16 Rise;Rotational flow generator 5 with return flow line is placed in inlet chamber 4, and is coordinated between inlet chamber 4 using gap;Band backflow Use and be threadedly coupled between the rotational flow generator 5 of passage and the deflection cone 6 with tapered return flow line, and terminate in threaded connection Position sets boss, for the radial positioning between deflection cone 6 and rotational flow generator 5;The stable tapered section 9 of jet pipe uses sleeve Mode be fixed on inside exhaust chamber 12, fixed dam is provided with exhaust chamber 12, for the stable tapered section 9 of fixed and regulation Axial location.
Return duct 1, disengagement chamber 13 and filtering silk screen in the present embodiment, effectively go out the drop separation in exhaust chamber Come, while will be re-introduced into after the moisture filtering in exhaust chamber in la farr pipe diffuser, realize the circulation of moisture, well The pressure in la farr pipe diffuser is balanced, avoids producing shock wave in la farr pipe diffuser, suitable for more extensive Operating condition, separative efficiency is improved, reduce pressure loss of energy.
The axial direction of present apparatus deflection cone 6 is moved left and right by adjusting between the flange 15 on return duct and inlet chamber baffle plate 2 Distance realize, backflow pipe flange 15 and inlet chamber baffle plate 2 attachment screw 17 on increase(Or reduce)Metallic gasket 16 is real Existing deflection cone is to the left(Or to the right)It is mobile, and then change nozzle throat sectional area, it is applied to more extensive working condition. It is welded between the backflow pipe flange 15 on return duct 1 and inlet chamber baffle plate 2 and is leaked using radial direction packing seal wall gas.
The stable tapered section 9 and jet pipe reduction of speed straight section 10 of the present apparatus are processed into an entirety, and discharge opeing gap passes through the row of regulation Relative axial position between sap cavity 12 and jet pipe reduction of speed straight section 10 is realized, the gear with through hole is internally provided with exhaust chamber 12 Plate, metallic gasket 20 is added or reduced between baffle plate and jet pipe reduction of speed straight section 10, realizes the increase or reduction in discharge opeing gap.
Specific workflow is as follows:Entered in inlet chamber 4 by device air inlet pipe 3 containing humid gas, sent out in eddy flow first Enter under the flow-guiding structure of raw device 5 in the runner between the axial-flow type guide vane 19 of rotational flow generator, be oriented in axial-flow type In the presence of blade 19, air-flow produces certain tangential velocity and axial velocity, and daraf(reciprocal of farad) that is entered after the outflow of rotational flow generator 5 In pipe converging transition 7 and la farr pipe diffuser 8, under the low temperature environment in la farr pipe diffuser 8, containing coagulating in humid gas Component starts to condense, and the drop of formation moves under powerful centrifugal action to nozzle wall face;Then drop and portion are condensed Divide gas to be flowed out from leakage fluid dram, entered by exhaust chamber 12 in disengagement chamber 13, in disengagement chamber 13, partial drop is in gravity Disengagement chamber bottom is fallen under effect, other drops and gas pass through return duct 1 and return flow line 1a after the filtering of fillter section 14 Enter in la farr pipe diffuser 8, realize and purify and separate again;Finally, the dry gas of drop is removed by stablizing tapered section 9 Entered with after jet pipe reduction of speed straight section 10 in pressure recover section 11, speed reduces, and temperature and pressure rise, finally recovers from pressure The outlet of section 11 outflow.
The utility model can realize the theoretical foundation separated containing humid gas from ejection circulation:The present apparatus mainly utilizes Lava nozzle throats low pressure by gas from Laval la farr pipe diffusers exit injection to nozzle throat and expansion segment in, its The low pressure in middle nozzle throat region is mainly as caused by two factors, one is center low pressure caused by eddy flow;The second is Supersonic Fast low pressure, both are combined the static pressure for causing the static pressure in nozzle throat region to be less than la farr pipe diffuser exit.It is right In the situation that shock wave is produced in la farr pipe diffuser, this generating means can also avoid very well, from ejection circulation loop well The balanced pressure in la farr pipe diffuser exit and throat, ensures to have in la farr pipe diffuser relatively stable and uniform stream Dynamic state.

Claims (5)

1. a kind of from ejection circulation backflow supersonic cyclone separator, it includes inlet chamber cyclone structure, la farr pipe, liquid separation knot Structure and pressure recover section(11), it is characterized in that:It also includes a fluid collection chamber;The inlet chamber cyclone structure includes connection air inlet Chamber(4)Air inlet pipe(3), positioned at inlet chamber(4)In rotational flow generator(5)Be arranged on inlet chamber(4)The inlet chamber of end Baffle plate(2);The la farr pipe includes connection rotational flow generator(5)La farr pipe converging transition(7)With la farr pipe diffuser (8);The liquid separation structure includes connection la farr pipe diffuser(8)Stable tapered section(9)Pressure recover section is connected with outlet (11)Jet pipe reduction of speed straight section(10);The fluid collection chamber includes disengagement chamber(13)With positioned at disengagement chamber(13)Interior fillter section (14), disengagement chamber(13)With stablizing tapered section(9)The exhaust chamber in outside(12)Connection, fillter section(14)Outlet through return duct (1)Connection is arranged on la farr pipe converging transition(7)In rotational flow generator(5)And deflection cone(6)Return flow line(1a), water conservancy diversion Cone(6)Tapered end be provided with multiple deflection cone lateral openings(21), deflection cone lateral openings(21)Center line be away from cone distance 10-50mm;The rotational flow generator(5)With deflection cone(6)Formed after connection entirely through flange and return duct(1)Connection, Flow back pipe flange(15)Using welding manner and return duct(1)Connection, flow back pipe flange(15)With inlet chamber baffle plate(2)Between set Put metallic gasket(16), using attachment screw(17)Gap is adjusted, in backflow pipe flange(15)With inlet chamber baffle plate(2)Between set Put o type sealing rings(18).
2. it is according to claim 1 a kind of from ejection circulation backflow supersonic cyclone separator, it is characterized in that:The eddy flow Generator(5)Exit and deflection cone(6)Entrance using threaded connection, the length of screw thread is 20-200 mm.
3. it is according to claim 1 a kind of from ejection circulation backflow supersonic cyclone separator, it is characterized in that:The eddy flow Generator(5)Interior return flow line diameter and return duct(1)Internal diameter it is identical, deflection cone(6)Interior return flow line is used to going out The tapered circular cross-section passage in mouth direction.
4. it is according to claim 1 a kind of from ejection circulation backflow supersonic cyclone separator, it is characterized in that:The daraf(reciprocal of farad) That pipe converging transition(7)Angle of throat be 10-60 degree angle, length is 6-1400 mm, diameter at butt end 25-1000 mm, deflection cone(6) Cone angle between 5-60 degree angle, length is 6-1400 mm, and diameter at butt end is 10-600 mm.
5. it is according to claim 1 a kind of from ejection circulation backflow supersonic cyclone separator, it is characterized in that:The eddy flow Generator(5)Provided with 4-28 circumferential uniform axial-flow type guide vane(19), axial-flow type guide vane(19)Thickness in 1- Between 10 mm, cyclone outlet angle is between 20-60 degree angle.
CN201720715997.8U 2017-06-20 2017-06-20 It is a kind of to be flowed back supersonic cyclone separator from ejection circulation Active CN206881951U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107234010A (en) * 2017-06-20 2017-10-10 大连理工大学 From ejection circulation backflow supersonic cyclone separator and its separation method
CN116241390A (en) * 2023-05-11 2023-06-09 潍柴动力股份有限公司 EGR system and water removal device thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107234010A (en) * 2017-06-20 2017-10-10 大连理工大学 From ejection circulation backflow supersonic cyclone separator and its separation method
CN116241390A (en) * 2023-05-11 2023-06-09 潍柴动力股份有限公司 EGR system and water removal device thereof
CN116241390B (en) * 2023-05-11 2023-09-19 潍柴动力股份有限公司 EGR system and water removal device thereof

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