CN206869337U - A kind of solder flux band process units for low_input_power welding - Google Patents
A kind of solder flux band process units for low_input_power welding Download PDFInfo
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- CN206869337U CN206869337U CN201720819670.5U CN201720819670U CN206869337U CN 206869337 U CN206869337 U CN 206869337U CN 201720819670 U CN201720819670 U CN 201720819670U CN 206869337 U CN206869337 U CN 206869337U
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- Prior art keywords
- band
- steel
- mould
- solder flux
- steel band
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Abstract
The utility model discloses a kind of solder flux band process units for low_input_power welding, it is related to a kind of welding material production equipment, including operating desk, mould installion platform, mould, steel band and steel strip tension device；The mould installion platform is fixedly mounted on operating desk, and mould is fixedly mounted on mould installion platform；The steel band is located above mould, and one end of steel band is fixed on operating desk, and the other end couples with steel strip tension device；The mould includes curved plate and silicone band；The silicone band is multiple with steel band, and multiple silica gel are spaced to be uniformly distributed, and each silicone band is located at same vertical plane with corresponding steel band；Steel wire is additionally provided between the silicone band and steel plate.The utility model production is quick and convenient, while makes that the solder flux tape thickness produced and the degree of packing are uniform, and making solder flux band, effect is more preferable in use.
Description
Technical field
A kind of welding material production equipment is the utility model is related to, being used for low_input_power in particular to one kind welds
Solder flux band process units.
Background technology
Ultra-narrow gap welding production efficiency is high, can obtain the welding point of function admirable, and it is residual to reduce welding structure
Remaining deformation and residual stress, by engineering circles extensive concern.Therefore never stopped in the new narrow gap welding method of research, so far
The welding method research report of existing a variety of narrow gaps, wherein constricting arc with flux strips show for ultra-narrow gap welding untill the present
Go out obvious advantage.This method uses constricting arc with flux strips, available for the ultra-narrow gap welding that gap is 4mm.It is by
Groove two side is sent into or be placed in special solder flux band, and the suppression electric arc that used restraint to electric arc rises in groove side wall, and then
Effectively heating region of the control electric arc in groove, make the fusion of side wall root good.But the degree of packing and thickness of current solder flux band
Degree is larger to the stability influence of welding process, and realizes industrial biggest obstacle at present.
Utility model content
The purpose of this utility model is to provide a kind of solder flux band process units for low_input_power welding, with solution
State problem.
To realize the utility model purpose, the technical scheme used for：A kind of solder flux band life for low_input_power welding
Produce device, including operating desk, mould installion platform, mould, steel band and steel strip tension device；The mould installion platform is fixedly mounted on
On operating desk, and mould is fixedly mounted on mould installion platform；The steel band is located above mould, and one end of steel band is fixed on
On operating desk, the other end couples with steel strip tension device；The mould includes steel plate and silicone band；The silicone band and steel band are equal
To be multiple, multiple silica gel are spaced to be uniformly distributed, and each silicone band is located at same vertical plane with corresponding steel band；The silica gel
Steel wire is additionally provided between band and steel plate.
Further, the steel plate is the arc-shaped of arch, and being provided with multiple horizontal positioned branch below steel plate holds round
Post.
Further, the support cylinder is fixedly mounted on mould installion platform, and multiple support cylinder peripheries and steel plate
Following table brought into linear contact.
Further, mounting bracket is also equipped with the operating desk, and is provided with mounting bracket around belt roller, steel band bypass around
Belt roller is connected with steel strip tension device.
Further, the steel strip tension device is arranged on mounting bracket, and is also connected between steel band and steel strip tension device
Connect and be provided with stress balance mechanism.
Further, the stress balance mechanism includes the contiguous block being connected with strainer and on contiguous block
Multiple extension springs, each extension spring are connected with each steel band respectively.
Further, it is additionally provided with steel belt clamping device between suffered dynamic balance mechanism and steel band.
Further, the steel belt clamping device includes gripping block and fix bar；Mounting groove is offered in the gripping block,
V-groove is offered on the cell wall of mounting groove, fix bar is arranged in V-groove；In the fix bar of the one ends wound of the steel band, and
The abutting screw for pushing against fix bar is additionally provided with gripping block.
Further, the edge of the operating desk is also equipped with steel band fix bar, and the other end of steel band is fastened
In steel band fix bar.
Further, the steel strip tension device is reducer of turbodrill, the output of stress balance mechanism and reducer of turbodrill
Axis connection, and handle is provided with the input shaft of reducer of turbodrill.
The beneficial effects of the utility model are,
1. steel wire is installed on mould by the utility model by silicone band, then applied by being tensioned steel band to silicone band
Add certain pressure, make to form a groove between two neighboring silicone band, weldering is formed by the way that flux material is coated in groove
Agent band, production is quick and convenient, while makes the solder flux tape thickness produced and the degree of packing uniform, solder flux band is imitated in use
Fruit is more preferable.
The rate of tension of steel band is adjusted 2. being realized by steel strip tension device, so that pressure of the steel band to silicone band
It is adjusted, the depth of groove between two neighboring silicone band is changed, it is convenient to be produced not according to different demands
The solder flux band of stack pile, make the use more scope of solder flux band produced wider.
Brief description of the drawings
Fig. 1 is the structure chart of solder flux with process units provided by the utility model for low_input_power welding；
Fig. 2 is the structure chart of mould in Fig. 1；
Fig. 3 is the structure chart of steel belt clamping device in Fig. 1；
Mark and corresponding parts title in accompanying drawing：
1st, operating desk, 2, mould installion platform, 3, mould, 31, steel plate, 32, silicone band, 33, steel wire, 4, steel band, 5, branch
Hold round post, 6, mounting bracket, 7, around belt roller, 8, stress balance mechanism, 81, contiguous block, 82, extension spring, 9, steel strip tension device,
10th, handle, 12, steel band fix bar, 13, steel belt clamping device, 131, gripping block, 132, mounting groove, 133, V-groove, 134, solid
Fixed pole, 135, push against screw.
Embodiment
The utility model is described in further detail below by specific examples of the implementation and with reference to accompanying drawing.
The shown a kind of solder flux band production dress for low_input_power welding provided by the utility model of Fig. 1, Fig. 2, Fig. 3
Put, including operating desk 1, mould installion platform 2, mould 3, steel band 4 and steel strip tension device 9；The mould installion platform 2 is fixedly mounted
On operating desk 1, and mould 3 is fixedly mounted on mould installion platform 2；The steel band 4 is located at the top of mould 3, and the one of steel band 4
End is fixed on operating desk 1, and the other end couples with steel strip tension device 9, and steel strip tension device 9 is located at the side of mould 3, makes
The both ends of steel band 4 are located at the both sides of mould 3 respectively, and the middle part of steel band 4 is located at the top of mould 3；The mould 3 includes the He of steel plate 31
Silicone band 32；The silicone band 32 is multiple with steel band 4, and multiple intervals of silicone band 32 are uniformly distributed, and each silicone band 32
It is located at same vertical plane with corresponding steel band 4, the upper surface of silicone band 32 is bonded with the lower surface of steel band 4；Each steel band 4
Width it is consistent with the width of each silicone band 32, and the spacing between two neighboring silicone band 32 can be according to the width of solder flux band
It is adjusted；It is additionally provided with steel wire 33 between the silicone band 32 and steel plate 31, and steel wire 33 is banding steel wire, steel wire
Carrier of the net 33 as solder flux band, after solder flux band completes, directly remove the steel wire 33 more renewed.
The steel plate 31 is the arc-shaped of arch, and the lower section of steel plate 31 is provided with multiple horizontal positioned support cylinders 5, and
Multiple support cylinders 5 make the different sections of steel plate 31 to receive the support force of support cylinder 5 along the arc shooting of steel plate 31；It is described
Support cylinder 5 is fixedly mounted on mould installion platform 2, and multiple support peripheries of cylinder 5 and the following table brought into linear contact of steel plate 31, makes
The support force that steel plate 31 is subject to is evenly distributed on steel plate 31, makes being more uniformly stressed for steel plate 31, can effectively prevent steel plate 31
Deformation.
Mounting bracket 6 is also equipped with the operating desk 1, and is provided with mounting bracket 6 and is bypassed around belt roller 7, steel band 4 around belt roller
7 are connected with steel strip tension device 9, offer conduction band groove in belt roller 7, the width of the width of conduction band groove and position and steel band 4 and
Position correspondence, and steel band 4 is bypassed around belt roller 7 with around trough of belt, can effectively prevent steel band 4 from tilting.
The steel strip tension device 9 is arranged on mounting bracket 6, and is also connected with setting between steel band 4 and steel strip tension device 9
There is stress balance mechanism 8, the tensioning of steel band 4 is realized by strainer, as the tensioning of steel band 4 makes steel band 4 to silicone band 32
Apply certain pressure, silicone band 32 is applied pressure to steel wire 33, finally make to form one between two neighboring silicone band 32
Individual bar-shaped trough；And stress balance mechanism 8 makes the pulling force that each steel band 4 receives during tensioning of steel band 4 consistent, so that each
The pressure that silicone band 32 receives is consistent, finally makes the solder flux tape thickness produced consistent.The stress balance mechanism 8 is included with opening
The contiguous block 81 of tight mechanism connection and multiple extension springs 82 on contiguous block 81, each extension spring 82 are distinguished
It is connected with each steel band 4, by pulling contiguous block 81, the power for being subject to each extension spring 82 on contiguous block 81 is consistent, most
The pulling force for being eventually subject to each steel band 4 is consistent.
Steel belt clamping device 13 is additionally provided between suffered dynamic balance mechanism 8 and steel band 4, first passes through one end of steel band 4
Steel belt clamping device 13 clamps, then is connected by steel belt clamping device 13 with stress balance mechanism 8, on the one hand facilitate steel band 4 with
The connection of stress balance mechanism 8, while prevent coming off for steel band 4.The steel belt clamping device 13 includes gripping block 131 and fixed
Bar 134；Mounting groove 132 is offered in the gripping block 131, V-groove 133, fix bar are offered on the cell wall of mounting groove 132
134 are arranged in V-groove 133；Be additionally provided with the fix bar 134 of the one ends wound of the steel band 4, and in gripping block 131 to
Fasten the abutting screw 135 of fixed pole 134.The mounting groove 132 can also be dovetail groove, by pushing against screw 135 by fix bar
134 push against in V-groove 133, and now the cell wall of the periphery of fix bar 134 and V-groove 133 contradicts, and makes fix bar 134
Periphery and V-groove 133 cell wall contact position stress concentration, so as to realize the clamping of steel band 4.Pass through steel belt clamping device 13
Not only facilitate the clamping of steel band 4, while the length that clamps of quick regulation steel band 4 and quickly steel band 4 can be changed, dismantled,
Using more convenient.
The edge of the operating desk 1 is also equipped with steel band fix bar 12, and the other end of steel band is fastened in steel band
In fix bar 12.The steel strip tension device 9 is reducer of turbodrill, and stress balance mechanism 8 and the output shaft of reducer of turbodrill connect
Connect, and handle 10 is provided with the input shaft of reducer of turbodrill, be that the tensioning to steel band 4 can be achieved by rotational handle 10, make
With conveniently.
Steel wire 33 is first installed on mould 3 by the utility model before manufacture, and now rotational handle 10 is tensioned steel band 4
And apply certain pressure to silicone band 32, make to produce a bar-shaped trough on steel wire 33 between two neighboring silicone band 32,
The depth of bar-shaped trough with the solder flux tape thickness for processing always, the now coated with flux material into bar-shaped trough, when in bar-shaped trough
When flux material is parallel with steel band 4, flux material cools down automatically, and steel wire 33 is removed into what is more renewed after flux material cools down
Steel wire 33.
Preferred embodiment of the present utility model is the foregoing is only, is not limited to the utility model, for this
For the technical staff in field, the utility model can have various modifications and variations.It is all in the spirit and principles of the utility model
Within, any modification, equivalent substitution and improvements made etc., it should be included within the scope of protection of the utility model.
Claims (10)
1. it is a kind of for low_input_power welding solder flux band process units, it is characterised in that including operating desk, mould installion platform,
Mould, steel band and steel strip tension device；The mould installion platform is fixedly mounted on operating desk, and mould is fixedly mounted on mould
On erecting bed；The steel band is located above mould, and one end of steel band is fixed on operating desk, the other end and steel strip tension device
Connection；The mould includes steel plate and silicone band；The silicone band is multiple with steel band, and multiple silica gel are spaced uniformly to be divided
Cloth, and each silicone band is located at same vertical plane with corresponding steel band；Steel wire is additionally provided between the silicone band and steel plate.
2. the solder flux band process units according to claim 1 for low_input_power welding, it is characterised in that the steel plate
For the arc-shaped of arch, multiple horizontal positioned support cylinders are provided with below steel plate.
3. the solder flux band process units according to claim 2 for low_input_power welding, it is characterised in that the support
Cylinder is fixedly mounted on mould installion platform, and the following table brought into linear contact of multiple support cylinder peripheries and steel plate.
4. the solder flux band process units according to claim 1 for low_input_power welding, it is characterised in that the operation
Mounting bracket is also equipped with platform, and is provided with mounting bracket and is bypassed and be connected around belt roller with steel strip tension device around belt roller, steel band.
5. the solder flux band process units for being used for low_input_power welding according to claim 1 or 4, it is characterised in that described
Steel strip tension device is arranged on mounting bracket, and is also connected with being provided with stress balance mechanism between steel band and steel strip tension device.
6. the solder flux band process units according to claim 5 for low_input_power welding, it is characterised in that the stress
Balanced controls include the contiguous block being connected with strainer and multiple extension springs on contiguous block, each stretching
Spring is connected with each steel band respectively.
7. the solder flux band process units according to claim 5 for low_input_power welding, it is characterised in that the stress
Steel belt clamping device is additionally provided between balanced controls and steel band.
8. the solder flux band process units according to claim 7 for low_input_power welding, it is characterised in that the steel band
Clamping device includes gripping block and fix bar；Mounting groove is offered in the gripping block, V-type is offered on the cell wall of mounting groove
Groove, fix bar are arranged in V-groove；It is solid that abutting is additionally provided with the fix bar of the one ends wound of the steel band, and in gripping block
The abutting screw of fixed pole.
9. the solder flux band process units according to claim 1 for low_input_power welding, it is characterised in that the operation
Steel band fix bar is also equipped with edge of table, and the other end of steel band is fastened in steel band fix bar.
10. the solder flux band process units according to claim 1 for low_input_power welding, it is characterised in that the steel
Band tensioning apparatus is the output axis connection of reducer of turbodrill, stress balance mechanism and reducer of turbodrill, and reducer of turbodrill is defeated
Enter and handle is provided with axle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720819670.5U CN206869337U (en) | 2017-07-07 | 2017-07-07 | A kind of solder flux band process units for low_input_power welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720819670.5U CN206869337U (en) | 2017-07-07 | 2017-07-07 | A kind of solder flux band process units for low_input_power welding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206869337U true CN206869337U (en) | 2018-01-12 |
Family
ID=61329672
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720819670.5U Expired - Fee Related CN206869337U (en) | 2017-07-07 | 2017-07-07 | A kind of solder flux band process units for low_input_power welding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206869337U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114734163A (en) * | 2022-05-12 | 2022-07-12 | 兰州理工大学 | Feeding type ultra-narrow gap welding flux belt preparation device and preparation method |
-
2017
- 2017-07-07 CN CN201720819670.5U patent/CN206869337U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114734163A (en) * | 2022-05-12 | 2022-07-12 | 兰州理工大学 | Feeding type ultra-narrow gap welding flux belt preparation device and preparation method |
| CN114734163B (en) * | 2022-05-12 | 2023-08-11 | 兰州理工大学 | Device and method for preparing flux strip for feeding type ultra-narrow gap welding |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180112 Termination date: 20180707 |
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| CF01 | Termination of patent right due to non-payment of annual fee |