CN206869203U - A kind of profile milling cutter - Google Patents

A kind of profile milling cutter Download PDF

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Publication number
CN206869203U
CN206869203U CN201720549873.7U CN201720549873U CN206869203U CN 206869203 U CN206869203 U CN 206869203U CN 201720549873 U CN201720549873 U CN 201720549873U CN 206869203 U CN206869203 U CN 206869203U
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blade
cutting
knife
milling cutter
edge
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师润平
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Hezhou University
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Hezhou University
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Abstract

Embodiment of the present utility model discloses a kind of profile milling cutter, is related to machine tool manufacturing field, has the characteristics of manufacturing process is simple, easy to process.The profile milling cutter, including:Cutting tip including cutter hub and the cutting edge being arranged on the cutting tip, the blade type of the cutting edge are formed by the blade of at least two blades in axially overlap joint.The utility model is suitable for machine tool manufacture and the processing and manufacturing of workpiece, the processing especially suitable for the workpiece of processed complex profile, such as turbine disk fir-shaped blade root and blade.

Description

一种成型铣刀A form milling cutter

技术领域technical field

本实用新型涉及一种机加工刀具,尤其是涉及一种成型铣刀。The utility model relates to a machining cutter, in particular to a forming milling cutter.

背景技术Background technique

成型铣刀是一种根据特定轮廓的工件设计的专用刀具。目前,在涡轮盘枞树型榫槽和叶根的加工生产中,主要使用整体高速钢成型铣刀进行粗加工、半精加工、精加工,该类成型刀具的制造精度对加工工件形状、精度及表面粗糙度起着决定性作用。由于在加工轮廓线形状复杂的工件时,相应地,采用的该类刀具的切削刃型线形状复杂,加上对该类刀具的精度要求高,比如轮廓度误差一般要求小于±0.02,部分地方要求小于±0.005。因此,现有的该类成型铣刀制造工艺复杂,加工难度大。A form milling cutter is a special tool designed for a workpiece with a specific profile. At present, in the processing and production of fir-tree grooves and blade roots of turbine discs, integral high-speed steel forming milling cutters are mainly used for roughing, semi-finishing and finishing. and surface roughness play a decisive role. When processing workpieces with complex contour lines, correspondingly, the cutting edge shape of this type of tool is complex, and the precision requirements for this type of tool are high. For example, the contour error is generally required to be less than ±0.02. In some places The requirement is less than ±0.005. Therefore, the existing manufacturing process of this type of form milling cutter is complex and difficult to process.

实用新型内容Utility model content

有鉴于此,本实用新型实施例提供一种成型铣刀,具有制造工艺简单,易于加工的特点。In view of this, the embodiment of the utility model provides a forming milling cutter, which has the characteristics of simple manufacturing process and easy processing.

为达到上述目的,本实用新型的实施例采用如下技术方案:In order to achieve the above object, the embodiments of the present utility model adopt the following technical solutions:

一种成型铣刀,包括刀体的切削部分及设置于所述切削部分上的切削刃,所述切削刃的刃型由至少两个刀片的刀刃在轴向搭接形成;A form milling cutter, comprising a cutting part of a cutter body and a cutting edge arranged on the cutting part, the cutting edge is formed by overlapping the cutting edges of at least two inserts in the axial direction;

所述各个刀片在轴向搭接处位于刀体轴剖面的投影有部分重叠。The projections of the respective blades on the axial section of the cutter body at the axial overlap part overlap.

可选地,所述刀体为回转体,所述切削部分的周向上设置有至少一条所述切削刃。Optionally, the cutter body is a rotating body, and at least one cutting edge is provided on the circumferential direction of the cutting part.

可选地,所述每一条切削刃在刀体轴剖面的投影与待加工工件的轮廓线一致。Optionally, the projection of each cutting edge on the axial section of the cutter body is consistent with the contour line of the workpiece to be processed.

可选地,所述各个刀片在刀体上的空间位置是沿轴向依次螺旋抬升,并在周向均匀错开。Optionally, the spatial positions of the respective blades on the cutter body are sequentially spirally lifted in the axial direction and uniformly staggered in the circumferential direction.

可选地,所述切削部分至少设有第一切削部,在所述第一切削部上设置有至少一个第一载刀台,至少一个第二载刀台及至少一个第三载刀台,在所述第一载刀台上设有至少一个第一刀片,在所述每一个第二载刀台上设置有至少一个第二刀片,在所述第三载刀台上设置有至少一个第三刀片,所述第一刀片、第二刀片及第三刀片沿所述轴向依次阶梯式螺旋抬升,所述第一刀片、第二刀片及第三刀片的刃型搭接形成第一切削刃;Optionally, the cutting part is provided with at least a first cutting part, and at least one first tool carrier, at least one second tool carrier and at least one third tool carrier are arranged on the first cutting part, At least one first blade is provided on the first knife loading platform, at least one second blade is provided on each of the second knife loading platforms, and at least one first blade is provided on the third knife loading platform. Three blades, the first blade, the second blade and the third blade are sequentially stepped and spirally lifted along the axial direction, and the edge shapes of the first blade, the second blade and the third blade are overlapped to form a first cutting edge ;

在第一切削部,各载刀台的位置上还设有第一容屑槽,第一容屑槽随第一切削刃沿所述轴向依次阶梯式螺旋抬升;In the first cutting part, a first chip flute is also provided at the position of each tool carrier, and the first chip flute is sequentially stepped and spirally lifted along the axial direction with the first cutting edge;

可选地,所述第二刀片靠近所述第一刀片在轴向搭接处有部分切削刃在所述轴剖面上的投影重叠,所述两两相邻的第二载刀台上的第二刀片之间在轴向搭接处有部分切削刃在所述轴剖面上的投影重叠,所述第三刀片靠近所述第二刀片在轴向搭接处有部分切削刃在所述轴剖面上的投影重叠。Optionally, the projections of part of the cutting edges on the axial cross-section of the second blades close to the first blades overlap in the axial section, and the second blades on the two adjacent second blades The projections of part of the cutting edges on the shaft section overlap at the axial overlap between the two blades, and the third blade is close to the second blade at the axial overlap with part of the cutting edges on the shaft section. The projections on the overlap.

可选地,所述阶梯式螺旋抬升的升角为5°~45°。Optionally, the lift angle of the stepped spiral lift is 5°-45°.

可选地,所述第一切削部上的第一载刀台、第二载刀台及第三载刀台上设有刀片槽,在所述刀片槽上设有螺纹孔,所述第一刀片、第二刀片及第三刀片上设有沉头孔,所述第一刀片、第二刀片及第三刀片插入所述刀片槽中,所述沉头孔与所述螺纹孔对准,通过螺钉连接在一起。Optionally, blade slots are provided on the first, second, and third knife loading tables on the first cutting portion, threaded holes are provided on the blade slots, and the first The blade, the second blade and the third blade are provided with counterbore holes, the first blade, the second blade and the third blade are inserted into the blade groove, the counterbore holes are aligned with the threaded holes, and the screw together.

可选地,所述第一刀片刃型主要由凸圆弧段、直线段及凹圆弧段依次连接组成;Optionally, the first blade edge shape is mainly composed of a convex arc segment, a straight line segment and a concave arc segment sequentially connected;

所述第二刀片刃型主要由第一凹圆弧段,第一直线段、第二凸圆弧段、第二直线段及第二凹圆弧段依次连接组成;The second blade edge shape is mainly composed of a first concave arc segment, a first straight line segment, a second convex arc segment, a second straight line segment and a second concave arc segment;

所述第三刀片刃型主要由凹圆弧段及直线段依次连接组成。The third blade edge shape is mainly composed of a concave arc segment and a straight line segment connected in sequence.

可选地,所述各个刀片的材质包括:聚晶金刚石、立方氮化硼或陶瓷。Optionally, the material of each blade includes: polycrystalline diamond, cubic boron nitride or ceramics.

可选地,所述切削部分周向至少还设有与所述第一切削部间隔一角度的第二切削部,在所述第二切削部上设置有至少一个所述第一载刀台,至少一个所述第二载刀台及至少一个所述第三载刀台,在所述第一载刀台上设有至少一个第一刀片,在所述每一个第二载刀台上设置有至少一个第二刀片,在所述第三载刀台上设置有至少一个第三刀片,所述第一刀片、第二刀片及第三刀片沿所述轴向依次阶梯式螺旋抬升,所述第二切削部上设置的第一刀片、第二刀片及第三刀片的刃型搭接形成第二切削刃;Optionally, the cutting portion is provided with at least a second cutting portion spaced at an angle from the first cutting portion in the circumferential direction, and at least one first tool carrier is arranged on the second cutting portion, At least one of the second knife-carrying platform and at least one of the third knife-carrying platform, at least one first blade is provided on the first knife-carrying platform, and a At least one second blade, at least one third blade is arranged on the third tool carrier, the first blade, the second blade and the third blade are lifted up in a stepwise spiral along the axial direction, and the first The edge shapes of the first blade, the second blade and the third blade arranged on the two cutting parts overlap to form a second cutting edge;

在第二切削部,各载刀台的位置上还设有第二容屑槽,第二容屑槽随第二切削刃沿所述轴向依次阶梯式螺旋抬升;In the second cutting part, the position of each tool carrier is also provided with a second chip flute, and the second chip flute is sequentially stepped and spirally lifted along the axial direction with the second cutting edge;

所述切削部分周向至少还设有与所述第二切削部毗邻且间隔一角度的第三切削部,在所述第三切削部上设置有至少一个所述第一载刀台,至少一个所述第二载刀台及至少一个所述第三载刀台,在所述第一载刀台上设有至少一个第一刀片,在所述每一个第二载刀台上设置有至少一个第二刀片,在所述第三载刀台上设置有至少一个第三刀片,所述第一刀片、第二刀片及第三刀片沿所述轴向依次阶梯式螺旋抬升,所述第三切削部上设置的第一刀片、第二刀片及第三刀片的刃型搭接形成第三切削刃;The circumferential direction of the cutting part is at least provided with a third cutting part adjacent to the second cutting part and spaced at an angle, and at least one of the first tool carrier is arranged on the third cutting part, and at least one For the second knife loading platform and at least one third knife loading platform, at least one first blade is provided on the first knife loading platform, and at least one blade is provided on each of the second knife loading platforms. The second blade is provided with at least one third blade on the third tool carrier, and the first blade, the second blade and the third blade are lifted up stepwise and spirally along the axial direction, and the third cutting blade The edge shapes of the first blade, the second blade and the third blade provided on the upper part are overlapped to form a third cutting edge;

在第三切削部,各载刀台的位置上还设有第三容屑槽,第三容屑槽随第三切削刃沿所述轴向依次阶梯式螺旋抬升。In the third cutting portion, a third chip flute is provided at the position of each tool carrier, and the third chip flute is sequentially stepped and spirally lifted along the axial direction along with the third cutting edge.

第二方面,本实用新型实施例一种成型铣刀制造方法,用于加工第一方面所述铣刀,包括步骤:In the second aspect, the embodiment of the present invention is a method for manufacturing a shaped milling cutter, which is used for processing the milling cutter described in the first aspect, comprising the steps of:

加工预定刃型的刀片;Processing blades with predetermined edge shapes;

加工预定轮廓的刀体;Machining a cutter body with a predetermined profile;

将所述刀片安装到所述刀体上搭接出至少一条与待加工零件轮廓一致的切削刃。Installing the insert on the cutter body overlaps at least one cutting edge consistent with the contour of the part to be machined.

可选地,所述加工预定刃型的刀片还包括:Optionally, the blade for processing a predetermined edge type also includes:

依据待加工零件轮廓图,确定铣刀的切削刃型;Determine the cutting edge shape of the milling cutter according to the contour drawing of the part to be processed;

根据所述铣刀的切削刃型合理划分为若干刃型段;According to the cutting edge shape of the milling cutter, it is reasonably divided into several edge shape segments;

根据所述刃型段设加工相应刃型的刀片。A blade for processing a corresponding blade shape is provided according to the blade shape section.

可选地,所述根据所述刃型段加工相应刃型的刀片包括:Optionally, processing the corresponding edge-shaped blade according to the edge-shaped segment includes:

根据待加工工件的材料选择刀片切削刃的材料;Select the material of the cutting edge of the blade according to the material of the workpiece to be processed;

采用数控线电极放电或皮秒激光加工出所述刀片,保证所述刀片刃型线轮廓精度为±0.005-0.01mm。The blade is processed by numerical control wire electrode discharge or picosecond laser to ensure that the edge contour accuracy of the blade is ±0.005-0.01mm.

可选地,所述方法还包括步骤:Optionally, the method also includes the steps of:

依据零件加工部位轮廓图,设计出刀具的总体结构形状和尺寸;Design the overall structural shape and size of the cutting tool according to the outline drawing of the part processing part;

确定每个刀片在刀具上具体空间坐标位置、形状、大小以及螺钉孔的位置;Determine the specific spatial coordinate position, shape, size and screw hole position of each blade on the tool;

利用三维制图软件进行建模,保证各刀片搭接后形成的切削刃在轴剖面上的投影与待加工零件加工部位轮廓完全一致;Use 3D graphics software for modeling to ensure that the projection of the cutting edge on the shaft section formed by the overlapping of each blade is completely consistent with the contour of the processing part of the part to be processed;

利用仿真软件检查刀具整体结构和刀片结构设计是否合理。Use simulation software to check whether the overall structure of the tool and the design of the blade structure are reasonable.

可选地,所述确定每个刀片在刀具上具体空间坐标位置、形状、大小以及螺钉孔的位置包括:Optionally, the determination of the specific spatial coordinate position, shape, size and screw hole position of each blade on the cutter includes:

根据刀片的大小确定刀片的结构。Determine the structure of the blade according to the size of the blade.

可选地,所述加工预定轮廓的刀体包括:Optionally, the cutter body for machining a predetermined contour includes:

下料:所述材料为渗氮钢38CrMoALA;Cutting material: the material is nitrided steel 38CrMoALA;

数控车粗、精车各部分轮廓,柄部外圆单边留0.5mm佘量;The outline of each part of the rough and finish turning of CNC turning, leaving 0.5mm allowance on one side of the outer circle of the handle;

钻尾部螺孔、头部中心孔;Drill the screw hole at the tail and the center hole at the head;

热处理:刃部30-35HRC,柄部40-45HRC;Heat treatment: blade 30-35HRC, handle 40-45HRC;

喷砂;sandblasting;

外圆磨:磨柄部外圆单边留0.05mm;Cylindrical grinding: leave 0.05mm on one side of the outer circle of the grinding handle;

加工中心:粗铣容屑槽;Machining center: rough milling chip pocket;

加工中心:精铣容屑槽、刀片槽和钻螺纹底孔;Machining center: fine milling chip pocket, insert pocket and drilling thread bottom hole;

钳工:攻螺纹去毛刺;Fitter: Tapping and deburring;

渗氮;Nitriding;

外圆磨:磨柄部外圆;Cylindrical grinding: Grinding the outer circle of the handle;

发蓝。bluish.

可选地,所述数控车粗、精车各部分轮廓,柄部外圆单边留0.5mm佘量包括:Optionally, the outline of each part of the CNC turning rough and finish turning, leaving 0.5mm margin on one side of the outer circle of the shank includes:

粗、精车削出与待加工零件轮廓相应的刀体轮廓;Rough and fine turning to produce the contour of the cutter body corresponding to the contour of the part to be processed;

在相应的刀体的切削部分轮廓上铣削出轴向依次螺旋抬升、周向均匀错开的各个载刀台。On the contour of the cutting part of the corresponding cutter body, each tool carrier is milled out, which are spirally lifted in sequence in the axial direction and evenly staggered in the circumferential direction.

本实用新型实施例一种成型铣刀,所述切削刃的刃型由至少两个刀片的刀刃在刀体轴向搭接形成,仅需要根据待加工零件轮廓设计并加工出相应刃型的刀片,通过将所述多个相应刃型的刀片在刀体上组合搭接即可形成所需要的复杂的切削刃型线,具有制造工艺简单、易于加工的特点。The embodiment of the utility model is a forming milling cutter. The blade shape of the cutting edge is formed by overlapping the blades of at least two blades in the axial direction of the cutter body. It only needs to design and process the corresponding blade shape according to the contour of the part to be processed. The required complex cutting edge profile can be formed by combining and overlapping the plurality of corresponding edge-shaped inserts on the cutter body, which has the characteristics of simple manufacturing process and easy processing.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the present utility model, and those skilled in the art can also obtain other drawings according to these drawings without creative work.

图1为本实用新型的实施例成型铣刀的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the forming milling cutter of the embodiment of the present utility model;

图2为图1的主视图;Fig. 2 is the front view of Fig. 1;

图3为图1的右视图;Fig. 3 is the right view of Fig. 1;

图4为图1的俯视图;Fig. 4 is the top view of Fig. 1;

图5为图1中所述切削刃在刀体轴剖面上的投影视图;Fig. 5 is a projected view of the cutting edge in Fig. 1 on the axial section of the cutter body;

图6为本实用新型实施例所述第一、第二或第三切削部在刀体轴剖面上搭接形成的切削刃投影视图。Fig. 6 is a projection view of the cutting edge formed by overlapping the first, second or third cutting portion on the axial section of the cutter body according to the embodiment of the present invention.

图7为本实用新型实施例第一刀片7的结构主视图;Fig. 7 is a structural front view of the first blade 7 according to the embodiment of the present invention;

图8为本实用新型实施例第二刀片8的结构主视图;Fig. 8 is a structural front view of the second blade 8 according to the embodiment of the present invention;

图9为本实用新型实施例第三刀片9的结构主视图;Fig. 9 is a structural front view of the third blade 9 according to the embodiment of the present invention;

图10为图1的左视图;Fig. 10 is the left view of Fig. 1;

图11为本实用新型实施例一种成型铣刀制造方法流程示意图。Fig. 11 is a schematic flow chart of a method for manufacturing a forming milling cutter according to an embodiment of the present invention.

具体实施方式detailed description

下面结合附图对本实用新型实施例一种成型铣刀进行详细描述。A profile milling cutter according to an embodiment of the present invention will be described in detail below in conjunction with the accompanying drawings.

应当明确,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。It should be clear that the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

参看图1所示,本实用新型实施方式一种成型铣刀,包括:刀体01,在所述刀体的一端设有刀柄1,用于安装定位到机加工机床上,在所述刀体的另一端设有切削部分2,用于切削工件,在所述切削部分2上可根据实际加工零件的轮廓设置具有相应轮廓刃型的切削刃,所述切削刃的刃型由至少两个刀片的刀刃在轴向搭接形成。本实施例中,切削刃由不同刀片通过搭接组合形成,刀片品种和数量视具体待加工零件轮廓形状而定,在保证加工要求的前提下,选用的刀片品种尽量少,优选地,本实施例选用3种。所述铣刀可用于切削各种复杂轮廓的工件,特别适用于涡轮盘枞树形叶根及叶片的加工制造中。Referring to Fig. 1, a form milling cutter according to the embodiment of the present utility model includes: a cutter body 01, a handle 1 is arranged at one end of the cutter body, and is used for installation and positioning on a machining machine tool. The other end of the body is provided with a cutting part 2 for cutting the workpiece. On the cutting part 2, a cutting edge with a corresponding contour edge type can be set according to the contour of the actual machined part. The edge shape of the cutting edge consists of at least two The cutting edge of the blade is formed by overlapping in the axial direction. In this embodiment, the cutting edge is formed by overlapping and combining different blades. The type and quantity of the blades depend on the contour shape of the specific part to be processed. Under the premise of ensuring the processing requirements, the number of blades selected should be as few as possible. Preferably, this implementation For example, choose 3 kinds. The milling cutter can be used for cutting workpieces with various complex contours, and is especially suitable for processing and manufacturing turbine disk fir tree blade roots and blades.

本实用新型实施例一种成型铣刀,在所述刀体上设置有切削部分,将所述切削部分的切削刃的刃型由至少两个刀片的刀刃在刀体轴向搭接形成,仅需要根据待加工零件轮廓设计并加工出相应刃型的刀片,通过将所述多个相应刃型的刀片在刀体上组合搭接即可形成所需要的复杂的切削刃型线,解决了成型铣刀刃型线结构复杂带来的制造难度大的问题,因此,本实用新型成型铣刀具有制造工艺简单、易于加工的特点。An embodiment of the utility model is a forming milling cutter. A cutting part is arranged on the cutter body. It is necessary to design and process corresponding edge-shaped inserts according to the contour of the part to be processed. By combining and overlapping the plurality of corresponding edge-shaped inserts on the cutter body, the required complex cutting edge line can be formed, which solves the problem of forming The complex structure of the milling cutter blade leads to the difficulty of manufacturing. Therefore, the utility model shaped milling cutter has the characteristics of simple manufacturing process and easy processing.

优选地,所述每一条切削刃在刀体轴剖面上的投影与待加工工件的轮廓线一致。本实施例中,所述刀体01可根据实际加工零件的轮廓等特点制作成不同的形状;参看图1所示,所述切削刃可以根据实际加工需要在刀体01的切削部分2的周向上轴向设置一条或多条切削刃,优选地,所述刀体01为回转体,所述切削部分2的周向上设置有至少一条所述切削刃;为了提高在机加工中的加工速度,还可以在所述切削部分2周向上设置数条切削刃。Preferably, the projection of each cutting edge on the axial section of the cutter body is consistent with the contour line of the workpiece to be processed. In this embodiment, the cutter body 01 can be made into different shapes according to the characteristics such as the outline of the actual machined parts; referring to Fig. One or more cutting edges are arranged axially upwards, preferably, the cutter body 01 is a body of revolution, and at least one cutting edge is arranged on the circumferential direction of the cutting part 2; in order to improve the processing speed in machining, Several cutting edges may also be provided on the 2 circumferences of the cutting portion.

本实施例中,所述切削刃的刃型由于根据实际加工零件轮廓设置,因此,切削刃的刃型根据加工零件的轮廓不同可设置成不同的刃型,但是切削刃的刃型形成的基本原理不变,即是通过至少两个刀片的刀刃在刀体的轴向上搭接而成;参看图5所示,优选地,所述每一条切削刃的刃型在刀体回转轴剖面上的投影与被加工零件轮廓线一致;这样设置的目的在于,在加工过程中,切削负荷由各切削刃依次分别承担,单个切削刃的切削力减小,切削过程更加平稳。In this embodiment, the blade shape of the cutting edge is set according to the contour of the actual machined part, therefore, the blade shape of the cutting edge can be set to different blade shapes according to the contour of the machined part, but the basic shape of the blade shape of the cutting edge is The principle remains the same, that is, the blades of at least two blades are overlapped in the axial direction of the cutter body; as shown in Figure 5, preferably, the blade shape of each cutting edge is on the rotary axis section of the cutter body The projection of is consistent with the contour line of the machined part; the purpose of this setting is that during the machining process, the cutting load is borne by each cutting edge in turn, the cutting force of a single cutting edge is reduced, and the cutting process is more stable.

参看图1及图5所示,本实施例中,优选地,所述各个刀片在刀体上的空间位置是沿轴向依次螺旋抬升,并在周向均匀错开。螺旋升角大小可根据工件加工需要设置,本实施例对此不作限定。Referring to Fig. 1 and Fig. 5, in this embodiment, preferably, the spatial positions of the blades on the cutter body are sequentially helically lifted in the axial direction and evenly staggered in the circumferential direction. The helix angle can be set according to the processing requirements of the workpiece, which is not limited in this embodiment.

参看图1及图2所示,优选地,所述切削部分至少设有第一切削部3,在所述第一切削部3上设置有至少一个第一载刀台4、至少一个第二载刀台5及至少一个第三载刀台6,请再参看图1或图4所示,在所述第一载刀台4上设有至少一个第一刀片7,在所述每一个第二载刀台5上设置有至少一个第二刀片8,在所述第三载刀台6上设置有至少一个第三刀片9,所述第一刀片7、第二刀片8 及第三刀片9沿所述轴向依次阶梯式螺旋抬升,所述第一刀片7、第二刀片8及第三刀片9的刃型搭接形成第一切削刃;在第一切削部3上,各载刀台的位置上还设有容屑槽,各容屑槽随第一切削刃沿所述轴向依次阶梯式螺旋抬升。本实施例中,所述各个刀片刀刃在刀体轴向阶梯螺旋抬升,周向均匀错开设置,搭接出一条有效切削刃,在加工过程中,各个刀刃依次逐个切入工件,又逐个依次离开,加工平稳性好,振动小,加工工件的表面光洁度高。优选地,所述阶梯式螺旋抬升的升角为5°~45°,进一步地,所述升角为15°、25°、30°或38°,如此设置,能避免各个刀片在切削加工过程中周向相互干涉,而且能减小切削阻力。Referring to Fig. 1 and Fig. 2, preferably, the cutting part is provided with at least a first cutting part 3, and at least one first tool carrier 4 and at least one second carrier are arranged on the first cutting part 3. Knife platform 5 and at least one third tool platform 6, please refer to Fig. 1 or shown in Fig. 4, at least one first blade 7 is arranged on the first tool platform 4, and each second At least one second blade 8 is arranged on the knife-carrying platform 5, and at least one third blade 9 is arranged on the third knife-carrying platform 6, and the first blade 7, the second blade 8 and the third blade 9 are arranged along the The axial direction is sequentially stepped and spirally lifted, and the edge shapes of the first blade 7, the second blade 8 and the third blade 9 are overlapped to form the first cutting edge; There are also chip pockets at the position, and each chip pocket is sequentially stepped and spirally lifted along the axial direction along with the first cutting edge. In this embodiment, the blades of the blades are spirally lifted in steps in the axial direction of the cutter body, and are uniformly staggered in the circumferential direction to form an effective cutting edge. During the processing, each blade cuts into the workpiece one by one, and then leaves one by one. The machining stability is good, the vibration is small, and the surface finish of the workpiece is high. Preferably, the lift angle of the stepped helical lift is 5°-45°, further, the lift angle is 15°, 25°, 30° or 38°, so that it can avoid the cutting process of each blade Interference in the middle and circumferential directions can reduce cutting resistance.

参看图1及图6所示,本实施例中,为了使刀具在切削加工过程中,能使切削刃在轴向上不留死角的全部切除多余的材料,优选地,所述第二刀片8靠近所述第一刀片7在轴向搭接处有部分切削刃在所述轴剖面上的投影重叠,所述第二刀片8与第二刀片8在轴向搭接处有部分切削刃在所述轴剖面上的投影重叠,所述第三刀片靠近所述第二刀片8在轴向搭接处有部分切削刃在所述轴剖面上的投影重叠;这样设置能使切削刃在整个轴向上实现无缝对接,一次铣削出光滑的被加工表面轮廓。Referring to Fig. 1 and Fig. 6, in this embodiment, in order to enable the cutting edge to completely remove excess material without leaving a dead angle in the axial direction during the cutting process of the tool, preferably, the second blade 8 The projections of part of the cutting edges on the axial section near the first blade 7 overlap at the axial overlap, and the second blade 8 and the second blade 8 have part of the cutting edges at the axial overlap. The projections on the shaft section overlap, and the third blade is close to the second blade 8 at the axial overlap, and the projections of the cutting edges on the shaft section overlap; It realizes seamless butt joint, and mills out a smooth machined surface contour at one time.

参看图1及图2所示,本实施例中,作为一可选实施例,所述第一切削部3 上的第一载刀台4、第二载刀台5及第三载刀台6上设有刀片槽,在所述刀片槽上设有螺纹孔11,所述第一刀片7、第二刀片8及第三刀片9上设有沉头孔12,所述第一刀片7、第二刀片8及第三刀片9插入所述刀片槽中,所述沉头孔12 与所述螺纹孔11对准,通过螺钉13连接在一起。这样,通过螺钉将刀片固定连接在所述刀体的切削部分上,当切削刃磨钝或损坏后,只需更换磨钝或损坏的刀片,不需要修磨,更不会整体报废,刀体(包括焊接式刀片基体)可重复使用,不但节约了刀具材料,维修成本也很低;进一步地,当刀刃磨损后,不需要将刀具从机床上卸下来,只需将机夹刀片的螺钉松开,即可方便更换刀片,能快速恢复工作,维修效率有效提高。本实施例中,同样地,所述刀片的刃型根据待加工零件的轮廓而定,参看图9、10及11所示,优选地,所述第一刀片7刃型由第一凸圆弧段、直线段及凹圆弧段依次连接组成;所述第二刀片8刃型由第一凹圆弧段,第一直线段、第二凸圆弧段、第二直线段及第二凹圆弧段依次连接组成;本实施例中,所述第二刀片8刃型重复设置数段;所述第三刀片9 刃型由凹圆弧段及第三直线段依次连接组成。优选地,所述第二刀片包括:第1 凸圆弧段、直线段及凹圆弧段;所述第二刀片刃型包括:凹圆弧段、直线段、第 2(3,4...)凸圆弧段、直线段及凹圆弧段;。这样设置刀片刃型,可最大限度地减少刀片的品种和保证各刀片切削负荷的均匀。本实施例中,所述第一、第二等限定词仅仅为了清楚叙述要素及要素的组成关系,并不是对刀片或者组成刀片的要素是否相同所作的限定,例如第一直线段与第二直线段仅仅是组成刀片的要素,并不限定第一直线段与第二直线段不相同或相同。Referring to Fig. 1 and Fig. 2, in this embodiment, as an optional embodiment, the first tool carrier 4, the second tool carrier 5 and the third tool carrier 6 on the first cutting part 3 A blade groove is provided on the blade groove, and a threaded hole 11 is provided on the blade groove, and a counterbore 12 is provided on the first blade 7, the second blade 8 and the third blade 9, and the first blade 7, the second blade 9 The second blade 8 and the third blade 9 are inserted into the blade groove, the counterbore 12 is aligned with the threaded hole 11 , and connected together by screws 13 . In this way, the blade is fixedly connected to the cutting part of the cutter body by screws. When the cutting edge is blunt or damaged, only the blunt or damaged blade needs to be replaced without regrinding, and the cutter body will not be scrapped as a whole. (Including welded insert base) can be reused, not only saves tool material, but also has low maintenance cost; further, when the blade is worn, it is not necessary to remove the tool from the machine tool, just loosen the screw of the machine clamp blade Open, the blade can be replaced conveniently, the work can be resumed quickly, and the maintenance efficiency is effectively improved. In this embodiment, similarly, the blade shape of the blade is determined according to the contour of the part to be processed, as shown in Figs. segment, straight line segment and concave arc segment are connected in sequence; the second blade 8-edge type is composed of the first concave arc segment, the first straight line segment, the second convex arc segment, the second straight line segment and the second concave circular segment The arc segments are connected sequentially; in this embodiment, the second blade with 8 blades is repeatedly arranged in several segments; the third blade with 9 blades is composed of concave circular arc segments and a third straight line segment connected in sequence. Preferably, the second blade includes: a first convex arc segment, a straight line segment and a concave arc segment; the second blade edge shape includes: a concave arc segment, a straight line segment, a second (3, 4.. .) Convex arc segment, straight line segment and concave arc segment; Setting the blade edge shape in this way can minimize the variety of blades and ensure that the cutting load of each blade is even. In this embodiment, the first, second and other qualifiers are only for clearly describing the elements and the composition relationship of the elements, and are not limited to whether the blade or the elements that make up the blade are the same, for example, the first straight line segment and the second straight line The segments are only the elements that make up the blade, and it is not limited that the first straight segment is different or the same as the second straight segment.

本实施例中,为了解决现有的涡轮盘叶片制造过程中,采用钛合金和镍基高温合金材料所允许的线速度比较低,通常都在20m/min以下,导致加工效率低的问题。优选地,所述各个刀片的材质采用陶瓷、聚晶金刚石或立方氮化硼,聚晶金刚石用于钛合金材料加工,陶瓷和立方氮化硼用于高温合金材料的加工。这样允许的加工线速度就可以提高,从而提高加工效率。In this embodiment, in order to solve the problem of low processing efficiency caused by the relatively low allowable linear speed of titanium alloy and nickel-based superalloy materials in the existing turbine disk blade manufacturing process, usually below 20 m/min. Preferably, the material of each blade is ceramic, polycrystalline diamond or cubic boron nitride, polycrystalline diamond is used for processing titanium alloy materials, and ceramics and cubic boron nitride are used for processing superalloy materials. In this way, the allowable processing line speed can be increased, thereby improving processing efficiency.

参看图1及图2所示,本实施例中,所述切削部分还可以根据切削刀具切削部分的直径或宽度,在其周向上或侧面上均匀设置多个切削部,形成多条切削刃同时对工件进行切削加工,从而显著提高加工效率;优选地,在所述切削部分周向至少还设有与所述第一切削部间隔一角度的第二切削部14,在所述第二切削部14上设置有至少一个所述第一载刀台,至少一个所述第二载刀台及至少一个所述第三载刀台,在所述第一载刀台上设有至少一个第一刀片,在所述每一个第二载刀台上设置有至少一个第二刀片,在所述第三载刀台上设置有至少一个第三刀片,所述第一刀片、第二刀片及第三刀片沿所述轴向依次阶梯式螺旋抬升,所述第二切削部上设置的第一刀片、第二刀片及第三刀片的刃型搭接形成第二切削刃;在第二切削部、各载刀台的位置上还设有第二容屑槽,第二容屑槽随第二切削刃沿所述轴向依次阶梯式螺旋抬升;所述切削部分周向至少还设有与所述第二切削部毗邻且间隔一角度的第三切削部15,在所述第三切削部15上设置有至少一个所述第一载刀台,至少一个所述第二载刀台及至少一个所述第三载刀台,在所述第一载刀台上设有至少一个第一刀片,在所述每一个第二载刀台上设置有至少一个第二刀片,在所述第三载刀台上设置有至少一个第三刀片,所述第一刀片、第二刀片及第三刀片沿所述轴向依次阶梯式螺旋抬升,所述第三切削部上设置的第一刀片、第二刀片及第三刀片的刃型搭接形成第三切削刃;在第三切削部、各载刀台的位置上还设有第三容屑槽,第三容屑槽随第三切削刃沿所述轴向依次阶梯式螺旋抬升。本实施例中,因各刀片相互搭接,各容屑槽随着刀片自然连通并依次抬升形成阶梯式排屑槽。本铣刀的切削方式是敞开式切削,切屑不需要通过排屑槽沿轴向排出,所以阶梯式排屑槽不会引起排屑不畅和堵塞。Referring to Fig. 1 and Fig. 2, in the present embodiment, the cutting part can also be uniformly provided with a plurality of cutting parts on its circumference or side according to the diameter or width of the cutting part of the cutting tool to form a plurality of cutting edges at the same time The workpiece is cut, thereby significantly improving the processing efficiency; preferably, at least a second cutting portion 14 is provided at an angle from the first cutting portion in the circumferential direction of the cutting portion, and at the second cutting portion 14 is provided with at least one said first knife-carrying platform, at least one said second knife-carrying platform and at least one said third knife-carrying platform, and at least one first blade is arranged on said first knife-carrying platform , at least one second blade is provided on each of the second knife loading platforms, at least one third blade is provided on the third knife loading platform, the first blade, the second blade and the third blade Stepwise helical lifting along the axial direction, the edge shapes of the first blade, the second blade and the third blade arranged on the second cutting part overlap to form a second cutting edge; in the second cutting part, each load The position of the knife table is also provided with a second chip flute, and the second chip flute is gradually stepped and spirally lifted along the axial direction with the second cutting edge; the circumferential direction of the cutting part is at least provided with the second The third cutting portion 15 adjacent to the cutting portion and spaced at an angle, on which at least one first tool carrier, at least one second tool carrier and at least one first tool carrier are arranged on the third cutting portion 15. Three knife-carrying platforms, at least one first blade is arranged on the first knife-carrying platform, at least one second blade is arranged on each of the second knife-carrying platforms, and at least one second blade is arranged on the third knife-carrying platform. At least one third blade is provided, and the first blade, the second blade and the third blade are sequentially stepped and spirally lifted along the axial direction, and the first blade, the second blade and the third blade arranged on the third cutting part The edge shapes of the three blades are overlapped to form the third cutting edge; the third cutting part and the position of each tool carrier are also provided with a third chip flute, and the third chip flute is along with the third cutting edge along the axial direction. Step-by-step spiral lift in turn. In this embodiment, because the blades are overlapped with each other, each chip flute naturally communicates with the blades and is sequentially lifted to form a stepped chip flute. The cutting method of this milling cutter is open cutting, and the chips do not need to be discharged axially through the chip removal groove, so the stepped chip removal groove will not cause poor chip removal and blockage.

第二方面,本实用新型实施例一种成型铣刀制造方法,用于加工第一方面所述铣刀,参看图1及图11所示,包括步骤:In the second aspect, the embodiment of the present invention is a method for manufacturing a shaped milling cutter, which is used to process the milling cutter described in the first aspect, as shown in Fig. 1 and Fig. 11, including steps:

S1、加工预定刃型的刀片;S1. Processing blades with predetermined edge shapes;

S2、加工预定轮廓的刀体;S2, machining the cutter body with predetermined contour;

S3、将所述刀片安装到所述刀体上搭接出至少一条与待加工零件轮廓一致的切削刃。S3. Installing the insert on the cutter body to overlap at least one cutting edge consistent with the contour of the part to be processed.

本实施例中,所述刀片与刀体可以现场制作,也可以在其他地方加工后,直接进行组装,并没有固定的先后加工顺序,所述刀片的数量可根据实际待加工零件的尺寸确定,最好能保证所述刀片在刀体上搭接后形成的切削刃能一次走刀即可完成工件长度尺寸方向的切削任务,所述刀片的刃型要保证搭接后形成的一条切削刃与待加工零件轮廓一致。In this embodiment, the blade and the cutter body can be made on site, or can be directly assembled after processing in other places, and there is no fixed processing sequence. The number of the blades can be determined according to the actual size of the parts to be processed. It is best to ensure that the cutting edge formed by the overlapping of the blade on the cutter body can complete the cutting task in the direction of the length and dimension of the workpiece in one pass. The contour of the parts to be machined is consistent.

本实用新型实施例一种成型铣刀制造方法,通过将加工好的刀片安装到预定轮廓的刀体上,通过搭接的方式,搭接出一条有效切削刃,使得铣刀切削刃型线制造工艺简单、易于加工;能有效解决现有的铣刀由于切削刃型线复杂导致的制造工艺复杂、加工难度大的问题,从而提高铣刀的加工制造效率。The embodiment of the utility model is a method for manufacturing a shaped milling cutter. By installing the processed blade on the cutter body with a predetermined contour, an effective cutting edge is overlapped by overlapping, so that the cutting edge of the milling cutter can be manufactured. The process is simple and easy to process; it can effectively solve the problems of complex manufacturing process and high processing difficulty of the existing milling cutter due to the complex shape of the cutting edge, thereby improving the processing and manufacturing efficiency of the milling cutter.

本实施例中,作为一可选实施例,所述加工预定刃型的刀片还包括:依据待加工零件轮廓图,确定铣刀的切削刃型;根据所述铣刀的切削刃型合理划分为若干刃型段;根据所述刃型段设加工相应刃型的刀片。所述根据所述刃型段加工相应刃型的刀片包括:根据待加工工件的材料选择刀片切削刃的材料;采用数控线电极放电或皮秒激光加工出所述刀片,保证所述刀片刃型线轮廓精度为±0.005-0.01mm。这样,就能使搭接出的所述切削刃的刃型与所述待加工零件轮廓一致,保证切削刃的加工精度,从而保证工件加工精度。In this embodiment, as an optional embodiment, the processing of the blade with predetermined edge type further includes: determining the cutting edge type of the milling cutter according to the contour of the part to be processed; according to the cutting edge type of the milling cutter, it is reasonably divided into A plurality of blade-shaped segments; according to the blade-shaped segments, blades for processing corresponding blade shapes are provided. The processing of the corresponding edge-shaped blade according to the blade-shaped segment includes: selecting the material of the cutting edge of the blade according to the material of the workpiece to be processed; using numerical control wire electrode discharge or picosecond laser to process the blade to ensure that the edge shape of the blade is Line profile accuracy is ±0.005-0.01mm. In this way, the edge shape of the overlapped cutting edge can be consistent with the contour of the part to be processed, so as to ensure the processing accuracy of the cutting edge, thereby ensuring the processing accuracy of the workpiece.

本实施例中,作为一可选实施例,所述方法还包括步骤:依据零件加工部位轮廓图,设计出刀具的总体结构形状和尺寸;确定每个刀片在刀具上具体空间坐标位置、形状、大小以及螺钉孔的位置;利用三维制图软件进行建模,保证各刀片搭接后形成的切削刃在轴剖面上的投影与待加工零件加工部位轮廓完全一致;利用仿真软件检查刀具整体结构和刀片结构设计是否合理。这样,不仅能能更好的保证所述搭接出的切削刃的刃型与待加工零件轮廓的吻合度,还能避免搭接形成的切削刃在加工过程中出现刀片之间的干涉等问题。In this embodiment, as an optional embodiment, the method further includes the steps of: designing the overall structural shape and size of the tool according to the contour map of the part processing part; determining the specific spatial coordinate position, shape, and shape of each blade on the tool The size and position of the screw hole; use 3D graphics software to model to ensure that the projection of the cutting edge on the shaft section formed by the overlap of each blade is completely consistent with the contour of the part to be processed; use simulation software to check the overall structure of the tool and the blade Whether the structural design is reasonable. In this way, it can not only better ensure the conformity between the edge shape of the overlapping cutting edge and the contour of the part to be processed, but also avoid problems such as interference between blades during the machining process of the overlapping cutting edge. .

由于聚晶金刚石或立方氮化硼材料制作的刀片有整体式和焊接式两种结构,优选地,所述焊接式刀片的切削刃部分采用超硬材料,基体采用硬质合金。为了合理地选择刀片的结构,本实施例中,优选地,所述确定每个刀片在刀具上具体空间坐标位置、形状、大小以及螺钉孔的位置包括:根据刀片的大小确定刀片的结构。Since the inserts made of polycrystalline diamond or cubic boron nitride have two structures: integral and welded, preferably, the cutting edge of the welded insert is made of superhard material, and the substrate is made of hard alloy. In order to reasonably select the structure of the blade, in this embodiment, preferably, the determining the specific spatial coordinate position, shape, size and screw hole position of each blade on the tool includes: determining the structure of the blade according to the size of the blade.

参看图1及图3所示,本实施例中,作为另一可选实施例,所述加工预定轮廓的刀体包括步骤:下料:所述材料为渗氮钢38CrMoALA;数控车粗、精车各部分轮廓,柄部外圆单边留0.5mm佘量;钻尾部螺孔16、头部中心孔17;热处理:刃部30-35HRC,柄部40-45HRC;喷砂;外圆磨:磨柄部外圆单边留 0.05mm;加工中心:粗铣容屑槽;加工中心:精铣容屑槽、刀片槽和钻螺纹底孔;钳工:攻螺纹去毛刺;渗氮;外圆磨:磨柄部外圆;发蓝。优选地,所述数控车粗、精车各部分轮廓,柄部外圆单边留0.5mm佘量包括:粗、精车削出与待加工零件轮廓相应的刀体轮廓;在相应的刀体的切削部分轮廓上铣削出轴向依次螺旋抬升、周向均匀错开的各个载刀台。Referring to Fig. 1 and Fig. 3, in the present embodiment, as another optional embodiment, the processing of the cutter body of the predetermined contour includes the steps of: blanking: the material is nitrided steel 38CrMoALA; Outline of each part of the car, leave 0.5mm margin on one side of the outer circle of the handle; drill 16 screw holes at the tail and 17 center holes at the head; heat treatment: 30-35HRC for the blade, 40-45HRC for the handle; sandblasting; grinding of the outer circle: Leave 0.05mm on one side of the outer circle of the grinding handle; machining center: rough milling chip pocket; machining center: fine milling chip pocket, insert pocket and drill thread bottom hole; fitter: tapping thread deburring; nitriding; cylindrical grinding : Grinding the outer circle of the handle; bluish. Preferably, the outline of each part of the rough and finish turning of the CNC turning, leaving a margin of 0.5 mm on one side of the outer circle of the shank includes: rough and finish turning out the contour of the cutter body corresponding to the contour of the part to be processed; On the contour of the cutting part, each tool carrier is milled out in order in the axial direction and spirally lifted, and the circumferential direction is evenly staggered.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系、是否相同或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个......”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. whether there is any such actual relationship, equality or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.

本说明书中的各个实施例均采用相关的方式描述,各个实施例之间相同相似的部分互相参见即可。Each embodiment in this specification is described in a related manner, and the same and similar parts in each embodiment can be referred to each other.

以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以权利要求的保护范围为准。The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Any skilled person familiar with the technical field can easily think of changes within the technical scope disclosed by the utility model Or replacement, all should be covered within the scope of protection of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.

Claims (11)

1.一种成型铣刀,其特征在于,包括刀体的切削部分及设置于所述切削部分上的切削刃,所述切削刃的刃型由至少两个刀片的刀刃在轴向搭接形成;1. A profiled milling cutter, characterized in that it comprises a cutting portion of the cutter body and a cutting edge disposed on the cutting portion, the blade shape of the cutting edge is formed by overlapping the edges of at least two blades in the axial direction ; 所述各个刀片在轴向搭接处位于刀体轴剖面的投影有部分重叠。The projections of the respective blades on the axial section of the cutter body at the axial overlap part overlap. 2.根据权利要求1所述的成型铣刀,其特征在于,所述刀体为回转体,所述切削部分的周向上设置有至少一条所述切削刃。2 . The profile milling cutter according to claim 1 , wherein the cutter body is a revolving body, and at least one cutting edge is provided on the circumferential direction of the cutting part. 3 . 3.根据权利要求2所述的成型铣刀,其特征在于,所述每一条切削刃在刀体轴剖面的投影与待加工工件的轮廓线一致。3. The profile milling cutter according to claim 2, characterized in that, the projection of each cutting edge on the axial section of the cutter body is consistent with the contour line of the workpiece to be processed. 4.根据权利要求1所述的成型铣刀,其特征在于,所述各个刀片在刀体上的空间位置是沿轴向依次螺旋抬升,并在周向均匀错开。4. The profiled milling cutter according to claim 1, characterized in that, the spatial positions of the blades on the cutter body are sequentially helically lifted along the axial direction and evenly staggered in the circumferential direction. 5.根据权利要求1至4任一所述的成型铣刀,其特征在于,所述切削部分至少设有第一切削部,在所述第一切削部上设置有至少一个第一载刀台,至少一个第二载刀台及至少一个第三载刀台,在所述第一载刀台上设有至少一个第一刀片,在所述每一个第二载刀台上设置有至少一个第二刀片,在所述第三载刀台上设置有至少一个第三刀片,所述第一刀片、第二刀片及第三刀片沿所述轴向依次阶梯式螺旋抬升,所述第一刀片、第二刀片及第三刀片的刃型搭接形成第一切削刃;5. The form milling cutter according to any one of claims 1 to 4, characterized in that, the cutting part is provided with at least a first cutting part, and at least one first tool carrier is arranged on the first cutting part , at least one second knife-carrying platform and at least one third knife-carrying platform, at least one first blade is arranged on the first knife-carrying platform, and at least one first blade is arranged on each of the second knife-carrying platforms Two blades, at least one third blade is arranged on the third tool carrier, the first blade, the second blade and the third blade are sequentially stepped and spirally lifted along the axial direction, the first blade, The edge shapes of the second blade and the third blade overlap to form a first cutting edge; 在第一切削部,各载刀台的位置上还设有第一容屑槽,第一容屑槽随第一切削刃沿所述轴向依次阶梯式螺旋抬升。In the first cutting part, the position of each tool carrier is also provided with a first chip flute, and the first chip flute is sequentially stepped and spirally lifted along the axial direction along with the first cutting edge. 6.根据权利要求5所述的成型铣刀,其特征在于,所述第二刀片靠近所述第一刀片在轴向搭接处有部分切削刃在所述刀体轴剖面上的投影重叠,所述两两相邻的第二载刀台上的第二刀片之间在轴向搭接处有部分切削刃在所述刀体轴剖面上的投影重叠,所述第三刀片靠近所述第二刀片在轴向搭接处有部分切削刃在所述刀体轴剖面上的投影重叠。6. The profiled milling cutter according to claim 5, characterized in that, the projection of part of the cutting edges on the axial section of the cutter body overlaps at the axial overlap of the second blade near the first blade, The projections of part of the cutting edges on the axial section of the cutter body overlap at the axial overlap between the second blades on the two adjacent second tool loading platforms, and the third blades are close to the first blades. The projections of part of the cutting edges on the axial section of the cutter body overlap at the axial overlap of the two blades. 7.根据权利要求5所述的成型铣刀,其特征在于,所述阶梯式螺旋抬升的升角为5°~45°。7. The profiled milling cutter according to claim 5, characterized in that, the lift angle of the stepped helical lift is 5°-45°. 8.根据权利要求5所述的成型铣刀,其特征在于,所述第一切削部上的第一载刀台、第二载刀台及第三载刀台上设有刀片槽,在所述刀片槽上设有螺纹孔,所述第一刀片、第二刀片及第三刀片上设有沉头孔,所述第一刀片、第二刀片及第三刀片插入所述刀片槽中,所述沉头孔与所述螺纹孔对准,通过螺钉连接在一起。8. The forming milling cutter according to claim 5, characterized in that, the first tool carrier, the second tool carrier and the third tool carrier on the first cutting portion are provided with insert grooves, The blade groove is provided with threaded holes, and the first blade, the second blade and the third blade are provided with counterbore holes, and the first blade, the second blade and the third blade are inserted into the blade groove, and the The countersunk holes are aligned with the threaded holes and connected together by screws. 9.根据权利要求6至8任一所述的成型铣刀,其特征在于,所述第一刀片刃型主要由凸圆弧段、直线段及凹圆弧段依次连接组成;9. The profiled milling cutter according to any one of claims 6 to 8, characterized in that, the first blade edge shape is mainly composed of a convex arc segment, a straight line segment and a concave arc segment sequentially connected; 所述第二刀片刃型主要由第一凹圆弧段、第一直线段、第二凸圆弧段、第二直线段及第二凹圆弧段依次连接组成;The second blade edge shape is mainly composed of a first concave arc segment, a first straight line segment, a second convex arc segment, a second straight line segment and a second concave arc segment; 所述第三刀片刃型主要由凹圆弧段及直线段依次连接组成。The third blade edge shape is mainly composed of a concave arc segment and a straight line segment connected in sequence. 10.根据权利要求1所述的成型铣刀,其特征在于,所述各个刀片的材质包括:聚晶金刚石、立方氮化硼或陶瓷。10. The shaped milling cutter according to claim 1, characterized in that, the material of each blade comprises: polycrystalline diamond, cubic boron nitride or ceramics. 11.根据权利要求5所述的成型铣刀,其特征在于,所述切削部分周向至少还设有与所述第一切削部间隔一角度的第二切削部,在所述第二切削部上设置有至少一个所述第一载刀台,至少一个所述第二载刀台及至少一个所述第三载刀台,在所述第一载刀台上设有至少一个第一刀片,在所述每一个第二载刀台上设置有至少一个第二刀片,在所述第三载刀台上设置有至少一个第三刀片,所述第一刀片、第二刀片及第三刀片沿所述轴向依次阶梯式螺旋抬升,所述第二切削部上设置的第一刀片、第二刀片及第三刀片的刃型搭接形成第二切削刃;11. The forming milling cutter according to claim 5, characterized in that, the cutting portion is provided with at least a second cutting portion spaced from the first cutting portion at an angle in the circumferential direction, and in the second cutting portion At least one of the first knife-carrying platform, at least one of the second knife-carrying platform and at least one of the third knife-carrying platform are arranged on the first knife-carrying platform, and at least one first blade is arranged on the first knife-carrying platform, At least one second blade is arranged on each of the second knife-carrying platforms, and at least one third blade is arranged on the third knife-carrying platform, and the first blade, the second blade and the third blade are arranged along the The axial direction is sequentially stepped and spirally lifted, and the edge shapes of the first blade, the second blade and the third blade provided on the second cutting part are overlapped to form a second cutting edge; 在第二切削部,各载刀台的位置上还设有第二容屑槽,第二容屑槽随第二切削刃沿所述轴向依次阶梯式螺旋抬升;In the second cutting part, the position of each tool carrier is also provided with a second chip flute, and the second chip flute is sequentially stepped and spirally lifted along the axial direction with the second cutting edge; 所述切削部分周向至少还设有与所述第二切削部毗邻且间隔一角度的第三切削部,在所述第三切削部上设置有至少一个所述第一载刀台,至少一个所述第二载刀台及至少一个所述第三载刀台,在所述第一载刀台上设有至少一个第一刀片,在所述每一个第二载刀台上设置有至少一个第二刀片,在所述第三载刀台上设置有至少一个第三刀片,所述第一刀片、第二刀片及第三刀片沿所述轴向依次阶梯式螺旋抬升,所述第三切削部上设置的第一刀片、第二刀片及第三刀片的刃型搭接形成第三切削刃;The circumferential direction of the cutting part is at least provided with a third cutting part adjacent to the second cutting part and spaced at an angle, and at least one of the first tool carrier is arranged on the third cutting part, and at least one For the second knife loading platform and at least one third knife loading platform, at least one first blade is provided on the first knife loading platform, and at least one blade is provided on each of the second knife loading platforms. The second blade is provided with at least one third blade on the third tool carrier, and the first blade, the second blade and the third blade are lifted up stepwise and spirally along the axial direction, and the third cutting blade The edge shapes of the first blade, the second blade and the third blade provided on the upper part are overlapped to form a third cutting edge; 在第三切削部,各载刀台的位置上还设有第三容屑槽,第三容屑槽随第三切削刃沿所述轴向依次阶梯式螺旋抬升。In the third cutting portion, a third chip flute is provided at the position of each tool carrier, and the third chip flute is sequentially stepped and spirally lifted along the axial direction along with the third cutting edge.
CN201720549873.7U 2017-05-17 2017-05-17 A kind of profile milling cutter Expired - Fee Related CN206869203U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114557582A (en) * 2022-02-10 2022-05-31 山东北钛河陶瓷有限公司 Ceramic cup tool lock cover screw tooth structure and processing method thereof and used cutter

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114557582A (en) * 2022-02-10 2022-05-31 山东北钛河陶瓷有限公司 Ceramic cup tool lock cover screw tooth structure and processing method thereof and used cutter

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