CN206862168U - A kind of heat exchanger with flight - Google Patents

A kind of heat exchanger with flight Download PDF

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Publication number
CN206862168U
CN206862168U CN201720447181.1U CN201720447181U CN206862168U CN 206862168 U CN206862168 U CN 206862168U CN 201720447181 U CN201720447181 U CN 201720447181U CN 206862168 U CN206862168 U CN 206862168U
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CN
China
Prior art keywords
flight
heat exchanger
exchanger body
heat
renewal
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CN201720447181.1U
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Chinese (zh)
Inventor
单岩崑
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Shan Yankun
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Shenyang Hande Technology Co Ltd
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/24Arrangements for promoting turbulent flow of heat-exchange media, e.g. by plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D3/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium flows in a continuous film, or trickles freely, over the conduits
    • F28D3/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium flows in a continuous film, or trickles freely, over the conduits with tubular conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/40Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

Abstract

The utility model provides a kind of heat exchanger with flight, including heat exchanger body, multiple flights are provided with the heat exchanger body, the flight includes left-hand screw piece and right-hand screw piece, it is characterized in that, the direction of rotation of adjacent two flight on the contrary, and its central point be connected, mutual connection in 90 °;The flight itself is in 180 ° of torsions;The flight contacts surface with heat exchanger body on hand of helix and all welded;The heat exchanger helps to realize good material radially mixing and dispersion effect, effectively improves alternate contact and the renewal at interface, strengthens mass transfer and heat transfer, improve reaction rate, save energy consumption.The devolatilization equipment of especially suitable Surface Renewal type, the stratosphere thickness of heat exchanger inner surface can effectively be thinned, prevent material overheat and aging, realize high efficiency mass transfer and heat transfer.

Description

A kind of heat exchanger with flight
Technical field
The utility model belongs to heat and mass, liquid mixes admittedly, reacts, extracts and the technical field such as polymer devolatilization, especially It is related to a kind of heat exchanger with flight.
Background technology
Heat exchanger is widely used in the industrial departments such as oil, chemical industry, fine chemistry industry, environmental protection, mining and metallurgy.Generally, shell-and-tube changes Hot device uses the heat exchanger of circular section light pipe, but such heat exchanger is not particularly suited for that viscosity is big, the medium of mobility extreme difference.
Devolatilization equipment for high viscosity medium, by design structure, be commonly divided into film modern, discharge extrusion type and Three kinds of Surface Renewal type.Film modern, using thin film evaporator as representative, general bulky, it is thick to form smaller film Just the higher equipment precision of needs, difficulty are larger for degree;Extrusion type is discharged, using double screw extruder as representative, shortcoming is high energy consumption; Surface Renewal type is optimization device structure, can make thinning of liquid film, improves mass transfer area, increases Surface Renewal, strengthens mass transfer mistake Journey, shorten residence time of material, prevent from overheating, the material substitution old material new by heat exchanger body is entered, realize peak efficiency Renewal, and heat exchanger therein is exactly the decisive element for making Surface Renewal type equipment realize above-mentioned function.
The content of the invention
For existing heat exchanger can not realize simultaneously efficient heat transfer, mass transfer, liquid mix admittedly, the technique effect such as devolatilization, this reality A kind of heat exchanger with flight is provided with new.
In order to realize above-mentioned technique effect, the utility model uses following structure:A kind of heat exchanger with flight, including Heat exchanger body, multiple flights are provided with the heat exchanger body, the flight includes left-hand screw piece and right-hand screw piece, Characterized in that, the direction of rotation of adjacent two flight is on the contrary, and mutually connection in 90 °;The flight itself is in 180 ° of torsions; The flight contacts surface with the heat exchanger body on whole hand of helix and all welded.
Preferably, a flight at least side has groove setting, and the groove extends along side.
Preferably, the section of the flight end is chamfered, and chamfering is 30 ° -120 °, and the angle of chamfering is smaller to be more beneficial to The shearing of material, make material more tiny, mixing is evenly.
Preferably, the ratio of height to diameter ratio of the flight is 1.2-3.
Preferably, it is proof strength, the thickness of the flight is 1.5-3mm.
Preferably, adjoining spiral piece width is identical.
Preferably, the flight arbitrary cross section width is identical.
Preferably, with the heat exchanger inwall there is a small gap in the flight.
Compared with prior art, it is of the present utility model it is a technical advantage that:High with mass transfer, heat transfer efficiency, energy consumption is low, if Standby small volume, simple in construction, low cost and other advantages.It is combined by heat exchanger with flight, when when making medium fluid and left-handed And dextrorotation, constantly change flow direction, not only push center liquid stream to periphery, and push peripheral fluid to center, so as to real Now good radial direction mixed effect, the stratosphere thickness of significantly thinned heat exchanger body inner surface.At the same time, fluid itself Turning effort can also occur on the interface of adjacent elements junction.And the chamfering of spiral end is then constantly sheared, stream is broken, because This, the utility model can provide heterogeneous fluid good scattered and mixed effect, effectively improve alternate contact and interface Renewal, strengthen mass transfer and heat transfer and improve reaction rate.
The utility model is applicable not only to the low usual heat exchanger of material viscosity, improves heat exchange efficiency, be more suitable for oil, High viscosity fluid or liquid in the industries such as chemical industry, fine chemistry industry, plastic extrusion, environmental protection, mining and metallurgy are mixed, react, extract, inhaled admittedly The processes such as receipts, plastic match colors, extrusion, heat transfer and polymer devolatilization, the devolatilization equipment of especially suitable Surface Renewal type, can be effective The material substitution oldest material newest by heat exchanger body is entered, realizes efficient renewal process.
Brief description of the drawings
Fig. 1 is a kind of schematic diagram of the heat exchanger for the welding flight implemented according to the utility model, wherein each part phase It should be labeled as:1-heat exchanger body;2-left-turn spiral piece;3-right hand helix piece
Fig. 2 welds flight heat exchanger top view
Fig. 3 flights fluting dimensional drawing
Fig. 4 flight end-beveling figures
Embodiment
The utility model is further explained with reference to embodiment and accompanying drawing.Following embodiments do not limit in any form The utility model processed.All technical schemes obtained by the way of equivalent substitution or equivalent transformation, are in the utility model Protection domain among.
Fig. 1 is a kind of schematic diagram of heat exchanger with flight according to the utility model embodiment.The heat exchanger includes Heat exchanger body 1 and multiple flights.2 be left-turn spiral piece, and 3 be right hand helix piece.Wherein, the arbitrary cross section of flight Width is identical, and the end face width of adjacent two flight is also identical, and adjacent two flight is using the central point of its contact face as weldering Contact, 90 ° of interaction link together.Flight is cut entirely with heat exchanger body 1 on whole hand of helix with heat exchanger inwall Face uses welding structure, to ensure intensity requirement.Wherein, flight uses mold cold-press moulding, and production efficiency is high, and quality is steady Fixed, presentation quality is good.Flight needs welded and installed in heat exchanger body after machining, therefore helical pitch of its mold used etc. In flight helical pitch plus the helical pitch springback capacity after blank cold pressing.Process the flight such as 3 of different ratio of height to diameters:1、2:1、1.8:1、 1.5:1、1.2:When 1, it is also necessary to be tested to determine the helical pitch of blank to the blank of flight.
Fig. 2 is welding flight heat exchanger top view.Adjacent flight is divided into left-turn spiral piece and right hand helix piece, left Right hand helix piece intermeshes vertical 90 ° and linked together using the central point of connecting end surface as pad.Built-in flight end face Width be less than the diameter of heat exchanger inwall, a small gap be present in built-in flight and heat exchanger inwall.Material is from top To flowing down, left-turn spiral piece is flowed through, then right hand helix piece is flowed through again, passes through left-turn spiral piece, the flow direction of material is not It is disconnected to change, with the increase of flow velocity, the vortex of fierceness is produced on mobile section, becomes the stratosphere liquid film of heat exchanger inner surface It is thin, improve mass transfer area, increase Surface Renewal, strengthen mass transfer and heat transfer efficiency, it is ensured that without static region, prevent overheat with Material aging, the newest oldest material of material substitution of heat exchanger body will be entered, be the renewal of peak efficiency.
Fig. 3 is flight fluting dimensional drawing.The thickness of flight is 1.5-3mm, and the centre of its at least side is provided with recessed Groove, the groove extend along side.The groove is used to deposit solder and Welding of Heat-exchanger, ensures weld strength, prevents high viscous The material of degree extrudes flight, comes off, and triggers accident.
Fig. 4 is flight end-beveling figure, and chamfering is in 30 ° -120 °.Material flows down from above, continuous in flow direction While change, material is chamfered continuous shearing, breaks stream.The smaller shearing for being more beneficial to material of angle of chamfering, material become It is more tiny, mix evenly, so as to which mass-transfer efficiency is higher.Meanwhile end-beveling is smaller, resistance is smaller, and pressure drop is also smaller, so as to Energy consumption is saved, reduces running cost.
Using the heat exchanger of the present utility model with flight, material, to flowing down, flows through left-turn spiral above heat exchanger Piece, right hand helix piece then is flowed through again, passes through left-turn spiral piece, the flow direction of material constantly changes.Flight can use Different ratio of height to diameters, ratio of height to diameter is smaller, and such as 3:1、2:1、1.8:1、1.5:1、1.2:1, then material is caused by mobile section Vortex is fiercer, and liquid film is thinner, and Surface Renewal is faster, while mixes also evenly, so as to which mass transfer, heat transfer efficiency are higher.
Using the heat exchanger of the present utility model with flight, material, to flowing down, flows through left-turn spiral above heat exchanger Piece, right hand helix piece then is flowed through again, passes through left-turn spiral piece, the flow direction of material constantly changes, and is chamfered and constantly cuts Cut, with the increase of flow velocity, material produces the vortex and shearing force of fierceness on mobile section, makes thinning of liquid film, broken stream, material Become more tiny, significantly improve mass transfer area, accelerate Surface Renewal, mixing is evenly.In the reinforcing mass transfer and the process of heat transfer In, flight uses glossing with material contact side, reducing friction resistance, shortens residence time of material, it is ensured that not static Region, prevent material overheat and aging, so as to effectively prevent pollute final products, improve product quality.In addition, flight side Face is slotted for depositing solder, and contacting surface with heat exchanger body on whole hand of helix all welds, it is ensured that welding is strong Degree, effectively prevents from extruding flight during highly viscous material-heat-exchanging, departs from, and triggers accident.
Therefore, a kind of heat exchanger with flight provided by the utility model, help to realize that good material is radially mixed Conjunction and dispersion effect, alternate contact and the renewal at interface are effectively improved, strengthens mass transfer and heat transfer, improve reaction rate, saving energy Consumption.Be applicable not only to the low usual heat exchanger of material viscosity, improve heat exchange efficiency, be more suitable for oil, chemical industry, fine chemistry industry, High viscosity fluid or liquid in the industries such as plastic extrusion, environmental protection, mining and metallurgy are mixed, reacted, extracting, absorbing admittedly, plastic match colors, squeeze Go out, conduct heat and the process such as polymer devolatilization.The devolatilization equipment of especially suitable Surface Renewal type, can be effectively by the newest thing of body Material substitutes oldest material, realizes efficient renewal process.
It should be noted that embodiment of the present utility model has preferable implementation, and not the utility model is appointed The limitation of what form, any one skilled in the art change or are modified to possibly also with the technology contents of the disclosure above Same effective embodiment, as long as without departing from the content of technical solutions of the utility model, according to the technical essence of the utility model pair Any modification or equivalent variations and modification that above example is made, in the range of still falling within technical solutions of the utility model.

Claims (8)

1. a kind of heat exchanger with flight, including heat exchanger body, multiple flights, institute are provided with the heat exchanger body Stating flight includes left-hand screw piece and right-hand screw piece, it is characterised in that the direction of rotation of adjacent two flight is on the contrary, and its center Point is connected, mutual connection in 90 °;The flight itself is in 180 ° of torsions;The flight on whole hand of helix with All weld on the heat exchanger body contact surface.
2. the heat exchanger with flight as claimed in claim 1, it is characterised in that the section of the flight end is in Angle.
3. the heat exchanger with flight as claimed in claim 2, it is characterised in that the chamfering is in 30 ° -120 °.
4. the heat exchanger with flight as claimed in claim 1, it is characterised in that the ratio model of the ratio of height to diameter of the flight Enclose for 1.2-3.
5. the heat exchanger with flight as claimed in claim 1, it is characterised in that the thickness of the flight is 1.5-3mm.
6. the heat exchanger with flight as claimed in claim 1, it is characterised in that the adjoining spiral piece width is identical.
7. the heat exchanger with flight as claimed in claim 1, it is characterised in that the flight arbitrary cross section width phase Together.
8. the heat exchanger with flight as claimed in claim 1, it is characterised in that the flight and the heat exchanger inwall In the presence of a gap.
CN201720447181.1U 2017-03-15 2017-04-26 A kind of heat exchanger with flight Active CN206862168U (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201710152687 2017-03-15
CN2017101526874 2017-03-15

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CN206862168U true CN206862168U (en) 2018-01-09

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Application Number Title Priority Date Filing Date
CN201720447181.1U Active CN206862168U (en) 2017-03-15 2017-04-26 A kind of heat exchanger with flight
CN202211255762.7A Pending CN115646420A (en) 2017-03-15 2017-04-26 Application of heat exchanger with spiral sheets in polymer devolatilization
CN201710281858.3A Pending CN108627031A (en) 2017-03-15 2017-04-26 A kind of heat exchanger with flight
CN201710281502.XA Pending CN108592687A (en) 2017-03-15 2017-04-26 A kind of heat exchanger and its manufacturing method of built-in flight

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Application Number Title Priority Date Filing Date
CN202211255762.7A Pending CN115646420A (en) 2017-03-15 2017-04-26 Application of heat exchanger with spiral sheets in polymer devolatilization
CN201710281858.3A Pending CN108627031A (en) 2017-03-15 2017-04-26 A kind of heat exchanger with flight
CN201710281502.XA Pending CN108592687A (en) 2017-03-15 2017-04-26 A kind of heat exchanger and its manufacturing method of built-in flight

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111380068A (en) * 2018-12-31 2020-07-07 大林儒雅利恩派(株) Smoke tube structure for improving heat efficiency

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109731359A (en) * 2019-02-28 2019-05-10 上海宥壹化工科技有限公司 A kind of polymer devolatilization apparatus
CN109646975A (en) * 2019-02-28 2019-04-19 上海宥壹化工科技有限公司 A kind of polymer devolatilization apparatus
CN111578762B (en) * 2020-05-21 2021-03-02 西安交通大学 Composite heat exchange structure of torsion tube support

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GB822705A (en) * 1955-09-22 1959-10-28 Thompson John Water Tube Boilers Ltd Improvements in or relating to composite tubes in heat exchangers
GB1076235A (en) * 1965-02-23 1967-07-19 Brown Fintube Co A method of brazing an elongated fin to a body
DE19729725A1 (en) * 1997-07-11 1999-01-14 Hoecker Hans Peter Dipl Ing Fh Heat-exchanger between flowing media
CN1612999A (en) * 2002-04-30 2005-05-04 北京美联桥科技发展有限公司 Recess stainless steel pipe for exhaust recycle cooler of diesel engine
CN101762204A (en) * 2009-12-17 2010-06-30 中国石油化工股份有限公司 Quenching boiler heat-exchanging pipe with strengthened heat-transfer element
CN203501889U (en) * 2013-08-05 2014-03-26 上海通华不锈钢压力容器工程有限公司 Interpolation spiral sheet for heat exchange tube
GB2588728B8 (en) * 2014-12-11 2022-03-16 Fulton Group N A Inc Ribbed tubeless heat exchanger for fluid heating systems including a rib component and methods of manufacture thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111380068A (en) * 2018-12-31 2020-07-07 大林儒雅利恩派(株) Smoke tube structure for improving heat efficiency
CN111380068B (en) * 2018-12-31 2022-06-07 大林儒雅利恩派(株) Smoke tube structure for improving heat efficiency

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Publication number Publication date
CN108627031A (en) 2018-10-09
CN108592687A (en) 2018-09-28
CN115646420A (en) 2023-01-31

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GR01 Patent grant
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TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20220301

Address after: 200335 No. 03, building 3, No. 100, Jinbang Road, Changning District, Shanghai

Patentee after: Shan Yankun

Patentee after: Huludao Yuyi Jinghong Petrochemical Equipment Co.,Ltd.

Address before: 200122 room 15d, Zhongcheng building, No. 818 Dongfang Road, Pudong New Area, Shanghai

Patentee before: Shan Yankun

Patentee before: SHENYANG HANDE TECHNOLOGY Co.,Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20230727

Address after: 200335 No. 03, building 3, No. 100, Jinbang Road, Changning District, Shanghai

Patentee after: Shan Yankun

Address before: 200335 No. 03, building 3, No. 100, Jinbang Road, Changning District, Shanghai

Patentee before: Shan Yankun

Patentee before: Huludao Yuyi Jinghong Petrochemical Equipment Co.,Ltd.