CN206853667U - Automate integrated form polycarboxylate water-reducer synthesis device - Google Patents
Automate integrated form polycarboxylate water-reducer synthesis device Download PDFInfo
- Publication number
- CN206853667U CN206853667U CN201720663768.6U CN201720663768U CN206853667U CN 206853667 U CN206853667 U CN 206853667U CN 201720663768 U CN201720663768 U CN 201720663768U CN 206853667 U CN206853667 U CN 206853667U
- Authority
- CN
- China
- Prior art keywords
- reactor
- solution tank
- naoh
- naoh solution
- integrated form
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The utility model discloses one kind automation integrated form polycarboxylate water-reducer synthesis device, including industrial computer, reactor, feed bin and several NaOH solution tank NaOHs, the drain pipe road of reactor and feed bin passes through the input duct of first gear pump coupled reaction kettle；The drain pipe road of each NaOH solution tank NaOH connects the input duct of NaOH solution tank NaOH by a second gear pump；The drain pipe road of NaOH solution tank NaOH also passes through the input duct of peristaltic pump coupled reaction kettle；Reactor and NaOH solution tank NaOH are provided with inlet channel；The screw conic reductor as transmission mechanism is provided with above reactor, and the rotary shaft of screw conic reductor is connected with paddle agitating paddle；Multigroup explosion-proof electric heating tube for being used to control temperature is uniformly provided with reactor；Temperature-detecting device is additionally provided with reactor；The bottom of reactor and NaOH solution tank NaOH is provided with weighing balance；Temperature-detecting device, electric heating tube and weighing balance are all connected with industrial computer.The utility model automaticity is high, and manufacture craft is simple, and synthesis quality is high.
Description
Technical field
It the utility model is related to machinery equipment field, and in particular to one kind automation integrated form polycarboxylate water-reducer synthesis is set
It is standby.
Background technology
At present, the equipment of domestic production polycarboxylic acids be all form using heating, it is necessary to subsidiary oil burning boiler and go from
The equipment such as sub- water, it is complicated.Using the said equipment carry out actual production when, the discharge of oil burning boiler, complex operation, go from
Sub- wetting system structure is cumbersome, is difficult to control, while the addition of raw material and product withdraw be not easy to operate, and the whole production cycle
It is longer, usually 8~9 hours, but also the problems such as output is low, and cost is high be present.
And existing polycarboxylic acids synthesis device is not integrated, is mostly that in the factory, can arbitrarily put, to space
It is less demanding, and under prior art synthesis device integral moving it is inconvenient, flexibility is poor.
Utility model content
In view of the above-mentioned problems, high the utility model proposes a kind of automaticity, the high automation of the quality of production integrates
Formula polycarboxylate water-reducer synthesis device.
The technical solution of the utility model is：One kind automation integrated form polycarboxylate water-reducer synthesis device, including industry control
The drain pipe road of machine, reactor, feed bin and several NaOH solution tank NaOHs, the reactor and feed bin is connected instead by first gear pump
The input duct of kettle is answered, and motor valve is provided with the drain pipe road of reactor；The drain pipe road of each NaOH solution tank NaOH
The input duct of NaOH solution tank NaOH is connected by a second gear pump；The drain pipe road of the NaOH solution tank NaOH is also connected by peristaltic pump
The input duct of reactor；The reactor and NaOH solution tank NaOH are provided with inlet channel；Work is provided with above the reactor
For the screw conic reductor of transmission mechanism, and the rotary shaft of screw conic reductor is connected with paddle agitating paddle；The paddle stirring
The stirring vane of oar is arranged in reactor；Uniformly it is provided with the reactor multigroup for controlling the anti-explosion electric of temperature to add
Heat pipe；The temperature-detecting device for monitoring temperature is additionally provided with the reactor；The bottom of the reactor and NaOH solution tank NaOH
It is provided with the weighing balance for weighing；The motor valve, first gear pump, second gear pump, temperature-detecting device, electricity
Heating tube and weighing balance are all connected with industrial computer.
It may further be preferable that the reactor and NaOH solution tank NaOH are made by PP materials.
It is even furthermore preferable that the model K87-31.39-M5-Y2-132M-4- of the screw conic reductor
7.5KW-B35-0°。
It is even furthermore preferable that the paddle agitating paddle is made up of stainless steel material.
It is even furthermore preferable that the reactor that it is 5000L that the reactor, which is internal capacity,.
It is even furthermore preferable that the temperature-detecting device is the PT100 thermocouples made of 304 stainless steel materials.
It is even furthermore preferable that the explosion-proof electric heating tube is provided with three groups, and it is that 15KW-304 stainless steels are explosion-proof
Electric heating tube.
It is even furthermore preferable that the peristaltic pump is WT-600CA peristaltic pumps.
It is even furthermore preferable that being provided with liquid level gauge in the feed bin, the liquid outlet of feed bin is provided with gate valve.
The beneficial effects of the utility model are：This equipment can all expire for equipment to normal temperature, normal pressure, heating production technology
Foot, place without too big requirement, area be more than 200 square metres can this equipment set up service point, when setting up water flowing be powered
Go into operation, convenient practicality, no particular/special requirement；Low level feeds intake, removes capital cost from；Peristaltic pump or industrial computer automatically control dropwise addition, risen
Temperature.Storage temperature, curve, automatic production report is added dropwise, quality is more guaranteed.Kettle uses synthetic resin material, stirs bar use
Stainless steel, under this cooperation, the cost performance of equipment is substantially improved；Equipment is equipped with automatic gauge equipment, it is ensured that equipment is set
Accurate measurement when standing in each service point, ensure yield and quality.
Brief description of the drawings
Fig. 1 is the structural representation of automation integrated form polycarboxylate water-reducer synthesis device of the present utility model.
Reference：1- reactors, 11- screw conic reductors, 12- paddle agitating paddles, the explosion-proof electric heating tubes of 13-, 14- temperature
Spend detection means, 2- feed bins, 3- NaOH solution tank NaOHs, 4- first gear pumps, 5- second gear pumps, 6- peristaltic pumps, 7- inlet channels, 8- meters
Amount claims, 9- motor valves.
Embodiment
The technical solution of the utility model is described in detail below, it should be noted that following is only this practicality
New preferred embodiment, for the person of ordinary skill of the art, design is created not departing from the utility model
Under the premise of, various modifications and improvements can be made, these should belong to the scope of protection of the utility model.
Embodiment one
As shown in figure 1, a kind of automation integrated form polycarboxylate water-reducer synthesis device, including industrial computer, reactor 1, material
Storehouse 2 and several NaOH solution tank NaOHs 3, the drain pipe road of the reactor 1 and feed bin 2 passes through the coupled reaction kettle 1 of first gear pump 4
Input duct, and motor valve 9 is provided with the drain pipe road of reactor 1；The drain pipe road of each NaOH solution tank NaOH 3 is logical
Cross the input duct that a second gear pump 5 connects NaOH solution tank NaOH 3；The drain pipe road of the NaOH solution tank NaOH 3 is also connected by peristaltic pump 6
The input duct of reactor 1；The reactor 1 and NaOH solution tank NaOH 3 are provided with inlet channel 7；The top of the reactor 1 is set
There is the screw conic reductor 11 as transmission mechanism, and the rotary shaft of screw conic reductor 11 is connected with paddle agitating paddle 12；Institute
The stirring vane for stating paddle agitating paddle 12 is arranged in reactor 1；Uniformly it is provided with the reactor 1 multigroup for controlling
The explosion-proof electric heating tube 13 of temperature；The temperature-detecting device 14 for monitoring temperature is additionally provided with the reactor 1；It is described anti-
The bottom of kettle 1 and NaOH solution tank NaOH 3 is answered to be provided with the weighing balance 8 for weighing；The motor valve 9, first gear pump 4,
Two gear pumps 5, temperature-detecting device 14, electric heating tube 13 and weighing balance 8 are all connected with industrial computer.
Specifically, the temperature-detecting device 14 is the PT100 thermocouples made of 304 stainless steel materials.Practicality ratio
Preferably, cost is cheap, better quality, is available for long-term use.
Optimization, the reactor 1 and NaOH solution tank NaOH 3 are made by PP materials.Reactor and NaOH solution tank NaOH made of PP materials
Nontoxic, tasteless, density is small, and surface rigidity and anti-scratch characteristic are fine, and in the absence of ESC problem, chemical stability is very
Good, electrical insulating property is also fine.
Optimization, the paddle agitating paddle 12 is made up of stainless steel material.Cost is cheap, and quality is guaranteed, it is ensured that long
Phase uses and not by the solution corrosion in reactor.
Reactor is placed on weighing balance, is constantly measured, and monitors the consumption degree of various raw materials and the progress of synthesis with this, instead
Pre-buried temperature measuring equipment inside kettle is answered, passes through the generated time of industrial computer record reactor, temperature change, weight change etc..Reaction
Kettle device bottom to reactor entrance has overlapped liquid circulation channel at one, and common by motor valve and first gear pump
Effect makes liquid circulation in its kettle, feed bin at one is set on circulation canal, for adding auxiliary material, the addition opportunity of auxiliary material is in liquid
Carried out when body circulation is normal.Feed bin is placed on a weight sensor, while the liquid storage pipeline of liquid outlet coupled reaction kettle, auxiliary material
Circulate in circulation canal with the solution of reactor liquid outlet, when liquid level is excessive in feed bin, controlled by industrial computer together
The aperture of motor valve diminishes, and accelerates the discharging speed of auxiliary material in feed bin；When liquid is too low in feed bin, industrial computer control electricity
The dynamic valve opening that performs becomes big, all the time controls the liquid in circulation canal in a certain amount, so meets auxiliary in building-up process
The addition of material and small powder, feed bin flash can be avoided by monitoring the height that liquid level remains certain in feed bin, while avoid liquid level too low
Gear pump is caused to burn.Moisture content is injected into reactor and NaOH solution tank NaOH using inlet channel while dispensing, ensures solution
Concentration.
This equipment can all meet that the volume of equipment is simultaneously little for equipment to normal temperature, normal pressure, heating production technology, can be with
It is wholy set in a container, is so moved easily, 200 square metres also is more than without too big requirement, area to place
Service point is set up with this equipment, when setting up water flowing be powered can go into operation, convenient practicality, no particular/special requirement；Low level feeds intake, removes base from
Build expense；Peristaltic pump or industrial computer automatically control dropwise addition, heating, ensure accurate control accuracy, it is ensured that quality.Industrial computer preserves
Temperature, curve, automatic production report is added dropwise, quality is more guaranteed.Kettle uses synthetic resin material, stirs bar and uses stainless steel
Matter, under this cooperation, the cost performance of equipment is substantially improved；Equipment is equipped with automatic gauge equipment, it is ensured that equipment is built up in each clothes
Accurate measurement during business point, ensures yield and quality.
Embodiment two
The present embodiment is on the basis of embodiment one, and the difference with embodiment one is:
Specifically, K87-31.39-M5-Y2-132M-4-7.5KW-B35-0 ° of the model of the screw conic reductor 11.
Zhejiang South Mountain rotates the new pump of Machinery Co., Ltd., and large carrying capacity is simple and compact for structure, transmission efficiency, driving torque
Greatly, noise is low, good combination property, and running and comparing is steady.
Specifically, the reactor 1 is the reactor that internal capacity is 5000L.Small solvent reaction kettle, it is convenient to carry.
Specifically, the explosion-proof electric heating tube 13 is provided with three groups, and it is the explosion-proof electric heating tube of 15KW-304 stainless steels.
The placement position of electric heating tube is uniform, and power is moderate, improves the efficiency of heating surface in the case where saving electricity, is advantageous to reactor
The quick dissolving change of interior material.
Specifically, the peristaltic pump 6 is WT-600CA peristaltic pumps.Possess Modbus communications protocol, can preferably and work
Control machine reaches communications protocol, is easy to system operation and operation, and pump owned various control pattern (timing operation pattern, tank
Ship row mode, flow operational mode), it is easy to adjust different patterns in building-up process, makes building-up process more reasonable；It is added dropwise
Solution precision is ± 1Kg/h, and precision is higher, ensure that the accuracy of synthesis.
Optimization, the liquid outlet of the feed bin 2 is provided with gate valve.Gate valve is opened in normal work, is closed when not working
Gate valve is closed, it is simple in construction, it is easy to control.
It should be noted that all features disclosed in this specification, or disclosed all methods or during the step of,
In addition to mutually exclusive feature and/or step, it can combine in any way.
The technical solution of the utility model can preferably be realized according to the record of this specification.
Claims (9)
1. one kind automation integrated form polycarboxylate water-reducer synthesis device, it is characterised in that including industrial computer, reactor, feed bin
With several NaOH solution tank NaOHs, the drain pipe road of the reactor and feed bin passes through the feed tube of first gear pump coupled reaction kettle
Road, and it is provided with motor valve on the drain pipe road of reactor；The drain pipe road of each NaOH solution tank NaOH passes through one the
Two gear pumps connect the input duct of NaOH solution tank NaOH；The drain pipe road of the NaOH solution tank NaOH also passes through the feed liquor of peristaltic pump coupled reaction kettle
Pipeline；The reactor and NaOH solution tank NaOH are provided with inlet channel；It is provided with above the reactor as transmission mechanism
Screw conic reductor, and the rotary shaft of screw conic reductor is connected with paddle agitating paddle；The stirring vane of the paddle agitating paddle
It is arranged in reactor；Multigroup explosion-proof electric heating tube for being used to control temperature is uniformly provided with the reactor；It is described anti-
Answer the temperature-detecting device being additionally provided with kettle for monitoring temperature；The bottom of the reactor and NaOH solution tank NaOH, which is provided with, to be used for
The weighing balance weighed；The motor valve, first gear pump, second gear pump, temperature-detecting device, electric heating tube and metering
Title is all connected with industrial computer.
2. automation integrated form polycarboxylate water-reducer synthesis device according to claim 1, it is characterised in that the reaction
Kettle and NaOH solution tank NaOH are made by PP materials.
3. automation integrated form polycarboxylate water-reducer synthesis device according to claim 1, it is characterised in that the spiral
Bore K87-31.39-M5-Y2-132M-4-7.5KW-B35-0 ° of the model of reductor.
4. automation integrated form polycarboxylate water-reducer synthesis device according to claim 1, it is characterised in that the paddle
Agitating paddle is made up of stainless steel material.
5. automation integrated form polycarboxylate water-reducer synthesis device according to claim 1, it is characterised in that the reaction
Kettle is the reactor that internal capacity is 5000L.
6. automation integrated form polycarboxylate water-reducer synthesis device according to claim 1, it is characterised in that the temperature
Detection means is the PT100 thermocouples made of 304 stainless steel materials.
7. automation integrated form polycarboxylate water-reducer synthesis device according to claim 1, it is characterised in that described explosion-proof
Electric heating tube is provided with three groups, and is the explosion-proof electric heating tube of 15KW-304 stainless steels.
8. automation integrated form polycarboxylate water-reducer synthesis device according to claim 1, it is characterised in that the wriggling
Pump is WT-600CA peristaltic pumps.
9. automation integrated form polycarboxylate water-reducer synthesis device according to claim 1, it is characterised in that the feed bin
Liquid level gauge is inside provided with, the liquid outlet of feed bin is provided with gate valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720663768.6U CN206853667U (en) | 2017-06-08 | 2017-06-08 | Automate integrated form polycarboxylate water-reducer synthesis device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720663768.6U CN206853667U (en) | 2017-06-08 | 2017-06-08 | Automate integrated form polycarboxylate water-reducer synthesis device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206853667U true CN206853667U (en) | 2018-01-09 |
Family
ID=60831450
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720663768.6U Active CN206853667U (en) | 2017-06-08 | 2017-06-08 | Automate integrated form polycarboxylate water-reducer synthesis device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206853667U (en) |
-
2017
- 2017-06-08 CN CN201720663768.6U patent/CN206853667U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103624955B (en) | Transparent silicone glue reciprocating pair of rank mixing extruder composition complete equipment | |
| CN101667608B (en) | System and method for automatically and circularly complementing crystalline-silicon solar cell texture etch solution | |
| CN206463910U (en) | A kind of thermal-insulating type chemical material stirred tank | |
| CN204816416U (en) | Acryl resin preparation facilities with adjustable | |
| CN206853667U (en) | Automate integrated form polycarboxylate water-reducer synthesis device | |
| CN207187757U (en) | A kind of experimental rig for being used to prepare ternary precursor | |
| CN206184374U (en) | Be used for continuous production acrylic to stir formula isothermal stirring device in grades | |
| CN203591805U (en) | Reaction kettle for acrylic resin | |
| CN210875164U (en) | Powder raw material fixed-proportion filling equipment | |
| CN206337270U (en) | A kind of pharmaceutical purpose biological fermentation device | |
| CN210815217U (en) | Polyacrylamide reaction kettle | |
| CN212819408U (en) | Cement grinding aid dosing unit of even batching | |
| CN204550680U (en) | A kind of tungsten concentrate pressure boils still | |
| CN211098611U (en) | Mixing arrangement is used in processing of indissolvable maltodextrin | |
| CN208694812U (en) | For producing the mixing apparatus of powdery row material of plastic pipe | |
| CN206924751U (en) | A kind of chemical reaction kettle structure of nano-fluid generation | |
| CN113522109A (en) | Cooling device in preparation of environment-friendly self-repairing coating | |
| CN207388124U (en) | Kapton stand-by provision | |
| CN203295419U (en) | Intelligent environment-friendly ordinary-pressure medium-temperature fast rubber plasticizing unit | |
| CN208003789U (en) | A kind of novel fodder mixing arrangement | |
| CN210613694U (en) | A multistage stirring reation kettle for TPU resin production | |
| CN220949487U (en) | Chemical storage tank | |
| CN205288433U (en) | Real -time detection solution pH value and be convenient for chemical industry reaction unit of splendid attire solution | |
| CN2562831Y (en) | Rectifying device | |
| CN204713791U (en) | A kind of feeding device of injection machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |