CN206845271U - Exhaust gas cleaner and its application based on high-pressure electrostatic precipitation principle - Google Patents

Exhaust gas cleaner and its application based on high-pressure electrostatic precipitation principle Download PDF

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Publication number
CN206845271U
CN206845271U CN201720627207.0U CN201720627207U CN206845271U CN 206845271 U CN206845271 U CN 206845271U CN 201720627207 U CN201720627207 U CN 201720627207U CN 206845271 U CN206845271 U CN 206845271U
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China
Prior art keywords
exhaust gas
electrostatic precipitation
gas cleaner
pressure electrostatic
dust
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Expired - Fee Related
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CN201720627207.0U
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Chinese (zh)
Inventor
李航
孙百聪
汪家铭
季静远
秦清
曲明
刘洪顺
陈泰羽
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Shandong University
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Shandong University
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Abstract

The utility model discloses a kind of exhaust gas cleaner based on high-pressure electrostatic precipitation principle and its application, including housing, one end of housing is connected with blast pipe, the other end is provided with air exit, and catalyst-type purifying layer, flexible member, multipair electrode dust-collecting mechanism and block are disposed between housing both ends;Multipair electrode dust-collecting mechanism includes multipair electrode, and the multipair electrode controls by boost module, and the particle of catalyst-type purifying layer is passed through in absorption;Block upper end is provided with motor driving block motion, compression, release flexible member, makes its motion, forms elastic a period of time, the particle on multipair electrode dust-collecting mechanism is removed in vibration.The utility model has the advantages of simple in construction.

Description

Exhaust gas cleaner and its application based on high-pressure electrostatic precipitation principle
Technical field
It the utility model is related to a kind of exhaust gas cleaner based on high-pressure electrostatic precipitation principle and its application.
Background technology
At present, vehicle exhaust has become " arch-criminal " of urban air pollution, and in some cities, automobile exhaust pollution is Through account for air pollution source 80%.Automobile exhaust pollution thing mainly includes:Carbon monoxide, hydrocarbon, oxynitrides, two Sulfur oxide, smokeshade etc., and soot dust granule therein is PM2.5 important sources.So in order to improve air quality, For human health, there is an urgent need to more efficient automobile tail gas cleaning treatment device.
At present, automobile exhaust gas purifying installation has diversified forms, the three-way catalyst clarifier such as generally used now, also has Multicomponent catalyst clarifier etc., these devices are still defective, three-way catalyst clarifier and multicomponent catalyst clarifier, though So the absorption to hydrocarbon and carbon monoxide and oxynitrides is played a role, but other smokeshade are absorbed and made With little, cause PM2.5 and PM10 discharge cannot control;And the service life of catalyst is short, cost is high, and wherein Active Heavy Metals it is poisonous to human body.
Utility model content
The utility model is in order to solve the above problems, it is proposed that a kind of tail gas clean-up dress based on high-pressure electrostatic precipitation principle Put and its apply, the utility model lays particular emphasis on the purified treatment of soot dust granule in vehicle exhaust, uses high voltage electrostatic dust precipitator Fine particle is absorbed, cooperated with catalyst-type purifier, double purification is carried out to tail gas, vapour is greatly lowered The discharge capacity of particulate matter in tail gas, while pernicious gas content is also further reduced, it is more efficient to vent gas treatment, have Beneficial to the improvement of air quality.
To achieve these goals, the utility model adopts the following technical scheme that:
A kind of exhaust gas cleaner based on high-pressure electrostatic precipitation principle, including housing, one end and the blast pipe of housing connect Connect, the other end is provided with air exit, and catalyst-type purifying layer, flexible member, multipair electricity are disposed between housing both ends Pole dust-collecting mechanism and block;
The multipair electrode dust-collecting mechanism includes multipair electrode, and the multipair electrode controls by boost module, absorption warp Cross the particle of catalyst-type purifying layer;
The block upper end is provided with motor driving block motion, compression, release flexible member, makes its motion, forms bullet Property a period of time, vibration removes the particle on multipair electrode dust-collecting mechanism.
Further, the catalyst-type purifying layer includes multilayer Catalytic Layer, adsorbing hydrocarbon and carbon monoxide and Oxynitrides.
Further, the position that the enclosure interior corresponds on the downside of multipair electrode dust-collecting mechanism, which is provided with, deposits dirt room, with The particle that storage vibration is removed.
The dirt room of depositing is the semicolumn housing with a concave surface storage organization, is connected with motor, when progress deashing When, cylinder storage organization is upward, and the dust on motor, which is fallen into, to be deposited in dirt room, and after deashing, motor makes its upset, recessed Face storage organization go to it is following, prevent vehicle exhaust blow deposit dirt house dust exclude car outside pollute.
Further, the motor presses block by eccentric shaft, and then it is pressed flexible member motion.
The flexible member is spring.
Further, the boost module recommends convertor circuit, high frequency transformer and rectification module including self-excitation, will be vehicle-mounted Dc source is changed into high-frequency ac, and high-frequency ac is changed into high-voltage alternating through high frequency transformer boosting, and high-voltage alternating is again through over commutation Module obtains required HVDC.
Further, the multipair electrode dust-collecting mechanism includes multipair battery lead plate, and the positive plate plate face of each battery lead plate Smooth, negative plate plate face is coarse, forms severe non-uniform electric field.
Preferably, the negative plate plate face forms cutting-edge structure.
Further, multipair battery lead plate intersect, voltage grading.
A kind of automobile, there is above-mentioned exhaust gas cleaner.
Compared with prior art, the beneficial effects of the utility model are:
(1) the utility model makes electrode produce corona discharge using high-tension electricity, releases free electron and ion, makes grit lotus Electricity, and electrically charged particle to dust polar motion and is collected by the effect of electric field force, realizes gas solid separation, has efficiency of dust collection Height, resistance is low, power consumption is few;The dust in big flow gas and high temperature or corrosive gas can efficiently be collected;Automaticity The advantages that high and maintenance is easy;
(2) present apparatus is simply compact, and space-consuming is few, can easily be applied to the processing of vehicle exhaust, be put using pulse The plasma of electricity, removes gas pollutant, regular maintenance expense is low, because attrition component and driving member while high-effective dust-removing Few, power consumption is low;
(3) by means of the development of present Power Electronic Technique, realize by 12V Vehicular direct-currents power supply to HVDC also more Simply.And the apparatus structure is simple, it is not necessary to which expensive device, the utility model have larger popularization and application space.
Brief description of the drawings
The Figure of description for forming the part of the application is used for providing further understanding of the present application, and the application's shows Meaning property embodiment and its illustrate be used for explain the application, do not form the improper restriction to the application.
Fig. 1 is the utility model structure diagram;
Fig. 2 (a), Fig. 2 (b) are structure drawing of device of the present utility model;
Fig. 3 is convertor circuit main body circuit figure of the present utility model;
Fig. 4 is actual convertor circuit schematic diagram of the present utility model;
Fig. 5 (a) is anode electrode plate schematic diagram of the present utility model;
Fig. 5 (b) is negative el schematic diagram of the present utility model.
Wherein:1st, venting conduit inlet, 2, exhaust tube shell, 3, outlet, 4, single-chip computer control system, 5, boosting mould Block, the 6, first stepper motor, 7, eccentric wheel, 8, exhaust outlet, the 9, first Catalytic Layer, the 10, second Catalytic Layer, 11, second step Stepper motor, 12, deposit dirt room, 13, spring, 14, multipair motor, 15, block.
Embodiment:
The utility model is described in further detail with embodiment below in conjunction with the accompanying drawings.
It is noted that described further below is all exemplary, it is intended to provides further instruction to the application.It is unless another Indicate, all technologies used herein and scientific terminology are with usual with the application person of an ordinary skill in the technical field The identical meanings of understanding.
It should be noted that term used herein above is merely to describe embodiment, and be not intended to restricted root According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singulative It is also intended to include plural form, additionally, it should be understood that, when in this manual using term "comprising" and/or " bag Include " when, it indicates existing characteristics, step, operation, device, component and/or combinations thereof.
As background technology is introduced, particulate pollutant can not effectively be removed in the prior art by existing, and cause PM2.5 dirty The deficiency of dye, in order to solve technical problem as above, present applicant proposes a kind of tail gas based on high-pressure electrostatic precipitation principle is net Makeup is put.
In a kind of typical embodiment of the application, as shown in figure 1, a kind of tail gas based on high-pressure electrostatic precipitation principle Purifier, including housing, one end of housing are connected with blast pipe, and the other end is provided with air exit, between housing both ends according to It is secondary to be provided with catalyst-type purifying layer, flexible member, multipair electrode dust-collecting mechanism and block;
Multipair electrode dust-collecting mechanism includes four pairs of electrodes, and four pairs of electrodes control by boost module, and catalyst is passed through in absorption The particle of formula purifying layer;Four pairs of electrodes intersect, voltage grading, ensure efficiency of dust collection.
Block upper end is provided with motor driving block motion, compression, release flexible member, makes its motion, forms elastic battle array The particle on multipair electrode dust-collecting mechanism is removed in son, vibration.
First stepper motor drives eccentric wheel to rotate, and presses block, causes spring-compressed, continues to move with motor, System forms spring oscillator, by vibrating the dust removed on four pairs of electrodes.
As shown in Fig. 2 (a), Fig. 2 (b), it is semicolumn housing to deposit dirt room, when the effect of spring motor ash-clearing structure is that cylinder is deposited Storage structure is upward, and the dust on motor, which is fallen into, to be deposited in dirt room, and after deashing, the second stepper motor rotates 180 °, semicolumn Concave surface storage organization go to it is following, prevent vehicle exhaust blow deposit dirt house dust exclude car outside pollute.
Convertor circuit is realized to be turned as the power supply of the 20kV HVDCs needed for 12V Vehicular direct-currents power supply to electrostatic precipitation Change, its main process recommends convertor circuit through ZVS formula self-excitations for 12V and is changed into high-frequency ac, and high-frequency ac is through high frequency transformer liter Buckling is high-voltage alternating, and rectification obtains required HVDC to high-voltage alternating again.Collecting electrode part is mainly completed in tail gas The collection of grain thing, it is the place that highfield is concentrated.Collecting electrode is made up of 4 pairs of battery lead plates, and positive plate plate face is smooth, negative plate plate Face is coarse, may make up severe non-uniform electric field.
Convertor circuit main body is actually that a two-tube auto-excitation type with ZVS recommends convertor circuit, and the 12V of input is straight Rheology is changed to high-frequency ac, so that high-frequency step-up transformer is primary.Circuit operation principle is as follows:
Fig. 3 is the circuit topology figure, and when supply voltage acts on V+, electric current starts by the primary of both sides and to apply simultaneously Onto MOS drain electrode (D).Voltage can simultaneously appear on MOS gate pole (G) and start to open MOS.Because without any two Individual element is duplicate, and a MOS is faster than what another was opened, and more electric currents will flow through this MOS.
Opposite side MOS gate voltage is dragged down and begins to turn off it by the electric current by turning on side armature winding.It is electric in figure Hold and primary inductance occurs LC resonance and voltage is changed by sinusoidal rule.If without this electric capacity, pass through MOS electric current It can increase always, until transformer saturation even metal-oxide-semiconductor burns.Assuming that Q1 is first turned on.When Z point voltages follow the half of LC resonance The individual cycle rises to peak value when returning again, and Y points voltage can be close to 0.Gate pole (G) voltage for dropping to 0, Q1 with Z point voltages disappears Lose, Q1 is closed.Q2 is opened simultaneously, and now Y points voltage is begun to ramp up.
Z point voltage pull-downs to closely, this may insure that Q1 is complete switched off for Q2 conducting.Q2 completes the half cycle of LC vibrations Same process can be repeated afterwards, and this oscillator continues cycling through work.In order to prevent this circuit from pulling huge peak value electricity from power supply Flow and damage, add L1 and be used as buffering between V+ at transformer tapping.
Because metal-oxide-semiconductor condition of work requires higher, it is easily damaged, for example when gate source voltage is higher than 30V, metal-oxide-semiconductor will It is breakdown and damage, it is therefore desirable to increase the protection circuit of metal-oxide-semiconductor, actual convertor circuit is as shown in Figure 4.
Wherein 470 Europe resistance are used for limiting MOS gate poles (G) electric current, prevent from damaging.10K resistance is used to ensure that MOS is reliable Shut-off.The voltage of MOS gate pole (G) is limited within the breakdown voltage of voltage-regulator diode (12V) of selection by voltage-regulator diode.
High frequency transformer directly selects finished product high voltage package, due to coming with high voltage silicon rectifier stack inside it, it is possible to save whole Stream part.High-frequency ac therein is boosted to about 20KV by its primary coil directly as the inductance of convertor circuit.
Due to the polar effect of electrostatic field, negative polarity pole non-uniform electric field corona inception voltage is relatively low, and breakdown voltage is higher, So dust electric field is designed as negative polarity pole non-uniform electric field, i.e. positive plate plate face is smooth, and negative plate plate face forms tip.Design Figure is as shown in Fig. 5 (a), Fig. 5 (b).
Electrostatic precipitator is a kind of efficient cleaner, and its principle is electrode is produced corona discharge using high-tension electricity, Free electron and ion are released, makes grit charged, and electrically charged particle to dust polar motion and is collected by the effect of electric field force, Realize gas solid separation.Electrostatic precipitator has lot of advantages, such as efficiency of dust collection is high, resistance is low, power consumption is few;Can efficiently it collect Dust in big flow gas and high temperature or corrosive gas;Automaticity is high and maintenance is easy etc..
Innovation of the present utility model is that compensate for lacking soot dust granule clean lack in existing vehicle maintenance service Point, while the works are a kind of Miniaturization Design based on high-pressure electrostatic precipitation principle device.The works are used for reference industrial staticelectricity and removed Dirt principle, principle is simple, exhaust particulate good purification.By means of the development of present Power Electronic Technique, realize vehicle-mounted by 12V Dc source is also relatively simple to HVDC.And the apparatus structure is simple, it is not necessary to expensive device, so having very big Popularization and application space.
The application of high-pressure electrostatic precipitation industrially is bordering on complete, and the application in life, which but rarely has, hears of.Device is simple Compact, space-consuming is few, can easily be applied to the processing of vehicle exhaust.Using the plasma of pulsed discharge, efficiently removing Gas pollutant is removed while dirt.Compared with other kinds of deduster, electric cleaner has efficiency of dust collection high, up to 99% More than.Regular maintenance expense is low, because attrition component and driving member are few, power consumption is low.
The preferred embodiment of the application is the foregoing is only, is not limited to the application, for the skill of this area For art personnel, the application can have various modifications and variations.It is all within spirit herein and principle, made any repair Change, equivalent substitution, improvement etc., should be included within the protection domain of the application.
It is not new to this practicality although above-mentioned specific embodiment of the present utility model is described with reference to accompanying drawing The limitation of type protection domain, one of ordinary skill in the art should be understood that on the basis of the technical solution of the utility model, ability Field technique personnel need not pay the various modifications that creative work can make or deformation still in protection model of the present utility model Within enclosing.

Claims (10)

1. a kind of exhaust gas cleaner based on high-pressure electrostatic precipitation principle, it is characterized in that:Including housing, one end of housing and row Tracheae connects, and the other end is provided with air exit, be disposed between housing both ends catalyst-type purifying layer, flexible member, Multipair electrode dust-collecting mechanism and block;
The multipair electrode dust-collecting mechanism includes multipair electrode, and the multipair electrode controls by boost module, and absorption is by urging The particle of agent formula purifying layer;
The block upper end is provided with motor driving block motion, compression, release flexible member, makes its motion, forms elastic battle array The particle on multipair electrode dust-collecting mechanism is removed in son, vibration.
2. a kind of exhaust gas cleaner based on high-pressure electrostatic precipitation principle as claimed in claim 1, it is characterized in that:It is described to urge Agent formula purifying layer includes multilayer Catalytic Layer, adsorbing hydrocarbon and carbon monoxide and oxynitrides.
3. a kind of exhaust gas cleaner based on high-pressure electrostatic precipitation principle as claimed in claim 1, it is characterized in that:The shell The position that body is internally corresponding on the downside of multipair electrode dust-collecting mechanism, which is provided with, deposits dirt room, the particle removed with storage vibration.
4. a kind of exhaust gas cleaner based on high-pressure electrostatic precipitation principle as claimed in claim 3, it is characterized in that:It is described to deposit Dirt room is the semicolumn housing with a concave surface storage organization, is connected with motor, when carrying out deashing, cylinder storage organization Upwards, the dust on motor, which is fallen into, deposits in dirt room, and after deashing, motor makes its upset, and concave surface storage organization is gone to Below, prevent vehicle exhaust from blowing to deposit to be polluted outside dirt house dust exclusion car.
5. a kind of exhaust gas cleaner based on high-pressure electrostatic precipitation principle as claimed in claim 1, it is characterized in that:The electricity Machine presses block by eccentric shaft, and then it is pressed flexible member motion.
6. a kind of exhaust gas cleaner based on high-pressure electrostatic precipitation principle as claimed in claim 1, it is characterized in that:The liter Die block recommends convertor circuit, high frequency transformer and rectification module including self-excitation, and Vehicular direct-current power supply is changed into high-frequency ac, high Frequency exchange is changed into high-voltage alternating through high frequency transformer boosting, and high-voltage alternating obtains required HVDC by rectification module again.
7. a kind of exhaust gas cleaner based on high-pressure electrostatic precipitation principle as claimed in claim 1, it is characterized in that:It is described more Include multipair battery lead plate to electrode dust-collecting mechanism, and the positive plate plate face of each battery lead plate is smooth, negative plate plate face is coarse, forms Severe non-uniform electric field.
8. a kind of exhaust gas cleaner based on high-pressure electrostatic precipitation principle as claimed in claim 7, it is characterized in that:It is described negative Pole plate plate face forms cutting-edge structure.
9. a kind of exhaust gas cleaner based on high-pressure electrostatic precipitation principle as claimed in claim 1, it is characterized in that:Multipair electricity Pole plate intersects, voltage grading.
10. a kind of automobile, it is characterized in that:With exhaust gas cleaner as claimed in any one of claims 1-9 wherein.
CN201720627207.0U 2017-06-01 2017-06-01 Exhaust gas cleaner and its application based on high-pressure electrostatic precipitation principle Expired - Fee Related CN206845271U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107120160A (en) * 2017-06-01 2017-09-01 山东大学 Exhaust gas cleaner and its application based on high-pressure electrostatic precipitation principle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107120160A (en) * 2017-06-01 2017-09-01 山东大学 Exhaust gas cleaner and its application based on high-pressure electrostatic precipitation principle
CN107120160B (en) * 2017-06-01 2024-05-28 山东大学 Tail gas purification device based on high-voltage electrostatic dust removal principle and application thereof

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