CN206840366U - A kind of vacuum pressure ceramic pouring device - Google Patents

A kind of vacuum pressure ceramic pouring device Download PDF

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Publication number
CN206840366U
CN206840366U CN201720678494.8U CN201720678494U CN206840366U CN 206840366 U CN206840366 U CN 206840366U CN 201720678494 U CN201720678494 U CN 201720678494U CN 206840366 U CN206840366 U CN 206840366U
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China
Prior art keywords
slurry
group
slurries
grouting
vacuum pressure
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CN201720678494.8U
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徐智强
郑康毅
梁仁勇
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Quanzhou Dehua Fenghong Machinery Co Ltd
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Quanzhou Dehua Fenghong Machinery Co Ltd
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Abstract

It the utility model is related to ceramic making equipment technical field, more particularly to a kind of vacuum pressure ceramic pouring device, including slurry can, air pump, grouting device, slurry can includes feed pipe, discharge nozzle, feed pipe is located at discharge nozzle top, air pump is connected with slurry can, also include control device, slurry can is at least provided with two groups, it is divided into using group and standby group, feed pipe is provided with material inlet valve, discharge nozzle is provided with discharge valve, its discharge nozzle of each group slurry can is merged by collecting fitting, collecting fitting is connected with grouting device, control device and material inlet valve, discharge valve, air pump is connected by signal, control device control uses group and standby group of working condition.This kind of vacuum pressure ceramic pouring device, uninterrupted continuous production can be achieved, and slip casting work can be carried out simultaneously to multigroup mould, production efficiency is high, and slurries bubble-free, pulp are stable, further Improving The Quality of Products, reduces cost of labor.

Description

A kind of vacuum pressure ceramic pouring device
Technical field
Ceramic making equipment technical field is the utility model is related to, more particularly to a kind of vacuum pressure ceramic pouring device.
Background technology
Ceramic body injection forming is a kind of common ceramic body preparation method, and traditional grouting process is that formula is good Used after finished product mud stirring, easily occur bubble after mud is agitated and cause finished product air blister defect occur.
To solve the above problems, the Chinese patent that Authorization Notice No. is CN 206030155U discloses a kind of vacuum high-pressure Portable ceramic slip casting machine, including cylinder body, the upper end of cylinder body are provided with servomotor, and the lower end of agitating shaft is provided with three and stirred Flabellum is mixed, the upper end of cylinder body is provided with pressure gauge, and the first mud tube, one end installation of the second mud tube are communicated with the left of cylinder body There is slurry casting machine, the upper end of slurry casting machine is fixedly connected with sliding block, and sliding block is movably connected in support frame upper end, and the upper right end of bearing support is set There is controller, the centre of bearing support is provided with center pillar, and the lower end of center pillar is provided with mechanical arm, and the front end of mechanical arm is provided with mould Box.Existing vacuum pressure ceramic pouring machine, can only slip casting be carried out to a mould, production efficiency is slow, the slurry in cylinder body every time Liquid can not accomplish continuous production, if noting using needing after complete to be stopped work to adding slurries in cylinder body and being stirred During slurry, the slurries in cylinder body are just finished, and can be caused this part product slurry deficiency and be scrapped.
Utility model content
To overcome deficiency of the prior art, the utility model provides a kind of vacuum ceramic grouting device.
To achieve the above object, the technical solution adopted in the utility model is as follows:A kind of vacuum pressure ceramic pouring device, Including slurry can, air pump, grouting device, described slurry can includes feed pipe, discharge nozzle, and described feed pipe is located at discharge nozzle Top, described air pump are connected with slurry can, and its gas port is located at slurry can top, it is characterised in that:Also include control device, institute The slurry can stated at least provided with two groups, be divided into using group and standby group, described feed pipe is provided with material inlet valve, described discharging Pipe is provided with discharge valve, and its discharge nozzle of each group slurry can is merged by collecting fitting, and described collecting fitting is connected with grouting device, institute The control device stated is connected with material inlet valve, discharge valve, air pump by signal, control device control material inlet valve and outlet valve Door open and-shut mode and then switching use group and standby group of working condition.
Further, slurries inductor is additionally provided with, described slurries inductor is in slurry can, including full slurry inductor With scarce slurry inductor, for described full slurry inductor at the slurry can slurries upper limit, described scarce slurry inductor is located at slurry can At slurries lower limit, described slurries inductor is connected with control device by signal.
Further, rabbling mechanism is additionally provided with, described rabbling mechanism is in slurry can, including stirring motor, stirring Blade, described stirring motor driving stirring vane are stirred to the slurries in slurry can, described rabbling mechanism and control Device is connected by signal.
Further, grouting device includes the press moulding mechanism and slip casting bottom plate that more sets cooperate, described press moulding mechanism It is oppositely arranged two-by-two above slip casting bottom plate and with slip casting bottom plate, grouting port, each slip casting is provided with described slip casting bottom plate Mouth bottom is equipped with plasma discharge valve, and grouting port is connected by pipeline with collecting fitting.
Further, grouting device also includes slurries accumulator tank, and described slurries accumulator tank is located under plasma discharge valve.
Further, for grouting device at least provided with two groups, every group of grouting device is provided with independent slip casting valve, described slip casting Valve is connected with control device by signal.
From above-mentioned to description of the present utility model, compared with prior art, a kind of vacuum provided by the utility model Pressure ceramic grouting device, uninterrupted continuous production can be achieved, and slip casting work, production effect can be carried out simultaneously to multigroup mould Rate is high, and slurries bubble-free, pulp are stable, further Improving The Quality of Products, reduces cost of labor.
Brief description of the drawings
Fig. 1 is a kind of vacuum pressure ceramic pouring apparatus structure schematic diagram of the utility model.
Fig. 2 is a kind of vacuum pressure ceramic pouring device slurry can structural representation of the utility model.
Fig. 3 is a kind of vacuum pressure ceramic pouring device grouting device structural representation of the utility model.
Fig. 4 is a kind of vacuum pressure ceramic pouring device grouting device partial structural diagram of the utility model.
Fig. 5 is a kind of vacuum pressure ceramic pouring device slurry can cross section structure diagram of the utility model.
Embodiment
Below by way of embodiment, the utility model will be further described.
Referring to figs. 1 to shown in Fig. 5, a kind of vacuum pressure ceramic pouring device, including slurry can 1, air pump 2, grouting device 3rd, control device 4, slurries inductor 5, rabbling mechanism 6, slurry can 1 are provided with two groups, are divided into using group and standby group, slurry can 1 Including feed pipe 11, discharge nozzle 12, feed pipe 11 is located at the top of slurry can 1 and provided with material inlet valve 13, discharge nozzle 12 located at storage The slurry bottom of tank 1 is simultaneously provided with discharge valve 14, and two groups of slurry can 1 its discharge nozzles 12 are merged by collecting fitting 15, and collecting fitting 15 is with noting Sizing device 3 is connected, and air pump 2 is connected with slurry can 1, and its gas port 21 is located at the top of slurry can 1, control device 3 and material inlet valve 13, Discharge valve 14, air pump 2, slurries inductor 5, rabbling mechanism 6 are connected by signal, and slurries inductor 5 is located in slurry can 1, Including full slurry inductor 51 and slurry inductor 52 is lacked, completely starches inductor 51 at the slurries upper limit of slurry can 1, lacks slurry inductor 52 At the slurries lower limit of slurry can 1, slurries inductor 5 links with material inlet valve 13 and discharge valve 14, and rabbling mechanism 6 is located at storage Starch in tank 1, including stirring motor 61, stirring vane 62, stirring motor 61 drive paddle 62 to carry out the slurries in slurry can 1 Stirring, grouting device 3 include the press moulding mechanism 31 and slip casting bottom plate 32, slurries accumulator tank 33 that more sets cooperate, molding press 31 Structure is two-by-two oppositely arranged located at the top of slip casting bottom plate 32 and with slip casting bottom plate 32, grouting port 321 is provided with slip casting bottom plate 32, each The bottom of grouting port 321 is equipped with plasma discharge valve 322, and grouting port 321 is connected by pipeline with collecting fitting 15, and slurries accumulator tank 33 is set Under plasma discharge valve 322, for grouting device 3 at least provided with two groups, every group of grouting device 3 is provided with independent slip casting valve 34, grouting valve Door 34 is connected with control device 4 by signal.
This kind of vacuum pressure ceramic pouring device, its method and step are as follows:
Step 1, by mould installion at grouting device, i.e., mould is positioned on slip casting bottom plate 32, the grouting port of mould Coordinate with the grouting port 321 on slip casting bottom plate 32, die arrangement 31 presses mould on slip casting bottom plate 32, at the same time controls Device 4 controls air pump 2 to carry out vacuumize process to first group of slurry can 1, makes to reach negative pressure state in tank;
Step 2, control device 4 controls material inlet valve 13 to open, under the suction function in first group of slurry can 1, slurries It is inhaled into first group of slurry can 1, it is full after slurries liquid level is gradually increasing the directly full slurry inductor 51 of first group of slurry can 1 of triggering Signal is passed to control device 4 by slurry inductor 51, makes it control material inlet valve 13 to close;
Step 3, control device 4 control the rabbling mechanism 6 of first group of slurry can 1 to work, and stirring motor 61 drives paddle Piece 62 is stirred to the slurries in tank, is more uniformly distributed it and is discharged residue gas bubble;
Step 4, after completing stirring, control device 4 controls air pump 2 to reach it to being pressurizeed in first group of slurry can 1 To specified pressure;
Step 5, after the completion of pressurization, control device 4 controls the discharge valve 14 of first group of slurry can 1 to open, and slurries are from going out Material valve 14 flows out and delivers to grouting device 3 by collecting fitting 15 carries out injecting treatment to mould;
Step 6, with step 5 simultaneously, control device 4 control air pump 2 to carry out vacuumize process to second group of slurry can 1, Make to reach negative pressure state in tank, then opening material inlet valve 13 makes slurries suck in second group of slurry can 1 until being filled to triggering the Material inlet valve 13 is closed after the full slurry inductor 51 of two groups of slurry cans 1, the rabbling mechanism 6 of second group of slurry can 1 works, completes to stir Rear air pump 2 is mixed to being pressurizeed in second group of slurry can 1, reaches specified pressure, now, second group of slurry can 1 is as standby With;
Step 7, the slurries in first group of slurry can 1 gradually decrease in use, when slurries will use, control Device 4 controls first group of discharge valve 14 to close, while opens second group of discharge valve 14, first group and second group of discharge nozzle 12 Merged by collecting fitting 15, ensure that the supply of the slurries in collecting fitting 15 does not stop;
Step 8, first group of slurry can 1 return to step 1 and carry out slurries supplement, and second group of slurry can 1 carries out slurries supply Work, two groups of alternations of slurry can 1, worked with reaching uninterrupted slip casting;
Step 9, after the mould in one group of grouting device 3 fills full slurries, control device 4 controls this group of grouting device Slip casting valve 34 is closed, while opens the slip casting valve 34 of non-slip casting group, realizes uninterrupted slip casting;Wait the mould for filling slurries When reaching the state of falling pulpous state, plasma discharge valve 322 of bottom of slip casting bottom plate 32, slurries flow out into slurries accumulator tank where opening it 33 recovery, the interior mould for having base substrate is unloaded and replaces overhead mould in case using.
Referring to figs. 1 to shown in Fig. 5, a kind of above-mentioned vacuum pressure ceramic pouring device, uninterrupted continuous production can be achieved, and And slip casting work can be carried out simultaneously to multigroup mould, production efficiency is high, and slurries bubble-free, pulp are stable, further lift product Quality, reduce cost of labor.
A kind of embodiment of the present utility model is above are only, but design concept of the present utility model is not limited to This, all changes for carrying out unsubstantiality to the utility model using this design, all should belong to infringement scope of protection of the utility model Behavior.

Claims (6)

1. a kind of vacuum pressure ceramic pouring device, including slurry can, air pump, grouting device, described slurry can includes charging Pipe, discharge nozzle, described feed pipe are located at discharge nozzle top, and described air pump is connected with slurry can, and its gas port is located at slurry can Top, it is characterised in that:Also include control device, described slurry can at least provided with two groups, be divided into using group and standby group, institute The feed pipe stated is provided with material inlet valve, described discharge nozzle is provided with discharge valve, and its discharge nozzle of each group slurry can passes through collecting fitting Merge, described collecting fitting is connected with grouting device, and described control device passes through letter with material inlet valve, discharge valve, air pump Number connection, control device control material inlet valve and discharge valve open and-shut mode and then switches the work shape using group and standby group State.
A kind of 2. vacuum pressure ceramic pouring device according to claim 1, it is characterised in that:It is additionally provided with slurries sensing Device, described slurries inductor is in slurry can, including full slurry inductor and scarce slurry inductor, described full slurry inductor are set At the slurry can slurries upper limit, described scarce slurry inductor is at slurry can slurries lower limit, described slurries inductor and control Device processed is connected by signal.
A kind of 3. vacuum pressure ceramic pouring device according to claim 1, it is characterised in that:It is additionally provided with rabbling mechanism, Described rabbling mechanism is in slurry can, including stirring motor, stirring vane, described stirring motor driving stirring vane pair Slurries in slurry can are stirred, and described rabbling mechanism is connected with control device by signal.
A kind of 4. vacuum pressure ceramic pouring device according to claim 1, it is characterised in that:Described grouting device bag Include press moulding mechanisms and slip casting bottom plate that more sets cooperate, described press moulding mechanism above slip casting bottom plate and with slip casting bottom plate It is oppositely arranged two-by-two, grouting port is provided with described slip casting bottom plate, each grouting port bottom is equipped with plasma discharge valve, and grouting port leads to Piping is connected with collecting fitting.
A kind of 5. vacuum pressure ceramic pouring device according to claim 4, it is characterised in that:Grouting device also includes slurry Liquid accumulator tank, described slurries accumulator tank are located under plasma discharge valve.
A kind of 6. vacuum pressure ceramic pouring device according to claim 1, it is characterised in that:Grouting device at least provided with Two groups, every group of grouting device is provided with independent slip casting valve, and described slip casting valve is connected with control device by signal.
CN201720678494.8U 2017-06-12 2017-06-12 A kind of vacuum pressure ceramic pouring device Active CN206840366U (en)

Priority Applications (1)

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CN201720678494.8U CN206840366U (en) 2017-06-12 2017-06-12 A kind of vacuum pressure ceramic pouring device

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Application Number Priority Date Filing Date Title
CN201720678494.8U CN206840366U (en) 2017-06-12 2017-06-12 A kind of vacuum pressure ceramic pouring device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108554370A (en) * 2018-03-30 2018-09-21 华中科技大学 A kind of spherical lithium base CO2The preparation method and equipment of adsorbent
CN109291230A (en) * 2018-10-12 2019-02-01 福建省通通发科技发展有限公司 A kind of modernization zirconia ceramics phone housing equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108554370A (en) * 2018-03-30 2018-09-21 华中科技大学 A kind of spherical lithium base CO2The preparation method and equipment of adsorbent
CN108554370B (en) * 2018-03-30 2020-07-10 华中科技大学 Spherical lithium-based CO2Method and equipment for preparing adsorbent
CN109291230A (en) * 2018-10-12 2019-02-01 福建省通通发科技发展有限公司 A kind of modernization zirconia ceramics phone housing equipment

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