CN206839516U - A kind of composite gearbox grips switching mechanism - Google Patents
A kind of composite gearbox grips switching mechanism Download PDFInfo
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- CN206839516U CN206839516U CN201720281577.3U CN201720281577U CN206839516U CN 206839516 U CN206839516 U CN 206839516U CN 201720281577 U CN201720281577 U CN 201720281577U CN 206839516 U CN206839516 U CN 206839516U
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Abstract
本实用新型公开一种复合变速箱夹取翻转机构,包括共用支撑座组件、变速箱壳体夹取组件、变速箱整体夹取组件和翻转组件,其特征在于,所述翻转组件安装在外部设备上,翻转组件和共用支撑座组件通过翻转轴一端的外花键与竖直面板上对应的内花键孔安装在一起,共用支撑座组件上通过螺钉安装有变速箱壳体夹取组件和变速箱整体夹取组件。该机构将变速箱壳体的夹取机构和变速箱整体的夹取机构合二为一,优化了机构的结构形式,提高了夹具的空间利用率,提高了变速箱的装配工艺速度;多压头分布式的夹取组件设计还提高了夹取翻转合装变速箱的稳定性。
The utility model discloses a clamping and turning mechanism for a composite gearbox, which comprises a common support seat assembly, a gearbox housing clamping assembly, a whole gearbox clamping assembly and an overturning assembly, and is characterized in that the turning assembly is installed on an external device On the top, the turning assembly and the common supporting seat assembly are installed together through the external spline at one end of the turning shaft and the corresponding internal spline hole on the vertical panel. Box integral clamping components. This mechanism combines the clamping mechanism of the gearbox housing and the overall clamping mechanism of the gearbox into one, optimizes the structural form of the mechanism, improves the space utilization rate of the fixture, and improves the assembly process speed of the gearbox; The head-distributed clamping component design also improves the stability of clamping and flipping combined gearbox.
Description
技术领域technical field
本实用新型涉及变速箱生产装配技术领域,具体来说涉及一种在变速箱装配过程中壳体和变速箱整体进行夹取和翻转的多用途机构。The utility model relates to the technical field of gearbox production and assembly, in particular to a multipurpose mechanism for clamping and flipping a casing and a gearbox as a whole during the gearbox assembly process.
背景技术Background technique
当今,变速箱作为动力机械中的关键部件应用非常广泛,而变速箱壳体的装配是变速箱生产装配中最主要的生产工艺之一。以往,变速箱壳体夹取与合装以及合装后整体变速箱的夹取翻转采用两套夹取机构分开进行,设备占用空间大,两套夹具的设计对于变速箱的夹取翻转工艺过于复杂,造成装配时间较长,装配效率不高。为解决上述问题,现提供一种复合变速箱夹取翻转机构。Today, gearboxes are widely used as key components in power machinery, and the assembly of gearbox housings is one of the most important production processes in gearbox production and assembly. In the past, the clamping and assembling of the gearbox shell and the clamping and turning of the overall gearbox after assembling were carried out separately by two sets of clamping mechanisms, which occupied a large space for the equipment, and the design of the two sets of fixtures was too large for the clamping and turning process of the gearbox. Complicated, resulting in long assembly time and low assembly efficiency. In order to solve the above problems, a clamping and turning mechanism for a compound gearbox is now provided.
实用新型内容Utility model content
本实用新型的目的在于提供一种复合变速箱夹取翻转机构。The purpose of the utility model is to provide a clamping and turning mechanism of a composite gearbox.
本实用新型的目的可以通过以下技术方案实现:The purpose of this utility model can be realized through the following technical solutions:
一种复合变速箱夹取翻转机构,包括共用支撑座组件、变速箱壳体夹取组件、变速箱整体夹取组件和翻转组件,其特征在于,所述翻转组件安装在外部设备上,共用支撑座组件安装在翻转组件上,变速箱壳体夹取组件安装在共用支撑座组件上,变速箱整体夹取组件安装在共用支撑座组件上。翻转组件和共用支撑座组件通过翻转轴一端的外花键与竖直面板上对应的内花键孔安装在一起,共用支撑座组件上通过螺钉安装有变速箱壳体夹取组件和变速箱整体夹取组件。A clamping and flipping mechanism for a composite gearbox, including a shared support seat assembly, a gearbox housing clipping assembly, a gearbox overall clipping assembly, and a flipping assembly, characterized in that the flipping assembly is installed on an external device and shared The seat component is installed on the overturning component, the transmission case clamping component is installed on the common support base component, and the entire gearbox clamping component is installed on the common support base component. The overturning component and the common supporting seat component are installed together through the external spline at one end of the overturning shaft and the corresponding internal spline hole on the vertical panel. Grab components.
所述共用支撑座组件包括:压紧支撑块、移动气缸、导向滑轨组件和夹具座,夹具座包括水平面板和竖直面板,竖直面板垂直安装在水平面板上,水平面板的两端分别通过螺钉安装有导向滑轨组件和移动气缸,移动气缸缸杆的一端通过螺纹安装连接块,连接块通过螺钉安装压紧支撑块,压紧支撑块位于水平面板上。The shared support seat assembly includes: a compression support block, a moving cylinder, a guide rail assembly and a fixture seat, the fixture seat includes a horizontal panel and a vertical panel, the vertical panel is vertically installed on the horizontal panel, and the two ends of the horizontal panel are respectively A guide rail assembly and a moving cylinder are installed through screws, and one end of the cylinder rod of the moving cylinder is installed with a connection block through a thread, and the connection block is installed with a screw to compress the support block, and the compression support block is located on the horizontal panel.
所述变速箱壳体夹取组件包括:浮动压头、导向杆、压头座和反力弹簧,压头座通过螺钉安装在竖直面板上,压头座的一侧通过通孔和定位锁紧螺钉安装导向杆,导向杆上安装有反力弹簧,反力弹簧下侧设有浮动压头,导向杆穿过浮动压头上的孔,浮动压头下侧设有一支撑板,支撑板的一侧固定在压头座上。The clamping assembly of the gearbox housing includes: a floating pressure head, a guide rod, a pressure head seat and a reaction force spring, the pressure head seat is installed on a vertical panel through screws, and one side of the pressure head seat passes through a through hole and a positioning lock Tighten the screw to install the guide rod. The reaction force spring is installed on the guide rod. A floating pressure head is arranged on the underside of the reaction force spring. The guide rod passes through the hole on the floating pressure head. A support plate is arranged on the bottom of the floating pressure head. One side is fixed on the pressure head seat.
所述变速箱整体夹取组件包括:夹紧气缸和夹紧气缸安装座,夹紧气缸安装座通过螺钉安装在竖直面板上,夹紧气缸安装座上通过螺钉安装有夹紧气缸。The overall clamping assembly of the gearbox includes: a clamping cylinder and a clamping cylinder mounting base, the clamping cylinder mounting base is mounted on the vertical panel through screws, and the clamping cylinder mounting base is mounted with a clamping cylinder through screws.
所述翻转组件包括:翻转电机、机构底座、翻转支撑座和翻转轴,底座的一侧通过螺钉固定在设备上,另一侧的两端通过螺钉安装有翻转支撑座,其中一个翻转支撑座的一侧通过螺钉安装有翻转电机,两个翻转支撑座通过轴承安装翻转轴,翻转轴的另一侧开有外花键,通过该花键安装于竖直面板上。The overturning assembly includes: overturning motor, mechanism base, overturning support seat and overturning shaft, one side of the base is fixed on the device by screws, and the two ends of the other side are equipped with overturning support seats through screws, one of the overturning support seats A turning motor is installed on one side through screws, and the turning shaft is installed on the two turning supporting bases through bearings. The other side of the turning shaft has an external spline, and is installed on the vertical panel through the spline.
所述夹具座的外形包括但不限于依据变速箱壳体的外形进行的设计。The shape of the clamp seat includes but is not limited to the design based on the shape of the gearbox housing.
所述变速箱壳体夹取组件和变速箱整体夹取组件的分布位置与安装数量包括但不限于依据变速箱外形进行的设计与多个夹取组件的安装。The distribution position and installation quantity of the clamping components of the gearbox housing and the overall clamping components of the gearbox include but are not limited to the design based on the shape of the gearbox and the installation of multiple clamping components.
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型涉及一种对变速箱壳体进行夹取与合装以及对合装后的变速箱进行夹取与翻转的复合夹取机构,该机构将变速箱壳体的夹取机构与变速箱整体的夹取机构合二为一,在实现相同装配工艺的情况下,减小了变速箱夹取机构的大小,提高了变速箱夹取合装以及翻转工艺的装配效率。The utility model relates to a composite clamping mechanism for clamping and assembling a gearbox casing and for clamping and flipping the assembled gearbox. The mechanism combines the clamping mechanism of the gearbox casing with the gearbox The overall clamping mechanism is combined into one, and the size of the gearbox clamping mechanism is reduced while the same assembly process is realized, and the assembly efficiency of the gearbox clamping assembly and flipping process is improved.
附图说明Description of drawings
下面结合附图对本实用新型作进一步的说明。Below in conjunction with accompanying drawing, the utility model is further described.
图1是本实用新型整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.
图2是本实用新型夹紧变速箱壳体时的正确夹紧图。Fig. 2 is a correct clamping diagram when the utility model clamps the gearbox housing.
图3是本实用新型夹紧变速箱整体时的示意图。Fig. 3 is a schematic diagram of the utility model when clamping the gearbox as a whole.
具体实施方式detailed description
下面将结合实施例对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Apparently, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
一种复合变速箱夹取翻转机构,包括共用支撑座组件、变速箱壳体夹取组件、变速箱整体夹取组件和翻转组件。A compound gearbox clamping and turning mechanism includes a common support seat component, a gearbox case clamping component, a gearbox overall clamping component and a turning component.
其中,共用支撑座组件包括:压紧支撑块1、移动气缸2、导向滑轨组件3和夹具座4,夹具座4包括水平面板41和竖直面板42,竖直面板42垂直安装在水平面板41上;Wherein, the common support base assembly includes: pressing support block 1, moving cylinder 2, guide rail assembly 3 and fixture seat 4, and fixture seat 4 comprises horizontal panel 41 and vertical panel 42, and vertical panel 42 is vertically installed on the horizontal panel 41 on;
变速箱壳体夹取组件包括:浮动压头5、导向杆6、压头座7和反力弹簧8;The gearbox housing clamping assembly includes: floating pressure head 5, guide rod 6, pressure head seat 7 and reaction force spring 8;
变速箱整体夹取组件包括:夹紧气缸9、夹紧气缸安装座10;The overall clamping assembly of the gearbox includes: clamping cylinder 9, clamping cylinder mounting seat 10;
翻转组件包括:翻转电机11、机构底座12、翻转支撑座13、翻转轴14。The turning assembly includes: turning motor 11 , mechanism base 12 , turning supporting base 13 , turning shaft 14 .
其中,翻转组件和共用支撑座组件通过翻转轴14一端的外花键与竖直面板42上对应的内花键孔安装在一起,共用支撑座组件上通过螺钉安装有变速箱壳体夹取组件和变速箱夹取组件。Wherein, the turning assembly and the common support seat assembly are installed together through the external spline at one end of the turning shaft 14 and the corresponding inner spline hole on the vertical panel 42, and the transmission housing clamping assembly is installed on the common support seat assembly through screws. and gearbox gripper assembly.
翻转组件中机构底座12的一侧通过螺钉固定在设备上,另一侧的两端通过螺钉安装有翻转支撑座13,其中一个翻转支撑座13的一侧通过螺钉安装有翻转电机11,两个翻转支撑座13通过轴承安装翻转轴14,翻转轴14的另一侧开有外花键,通过该花键安装于竖直面板42上,水平面板41的两端分别通过螺钉安装有导向滑轨组件3和移动气缸2,移动气缸2缸杆的一端通过螺纹安装连接块,连接块通过螺钉安装压紧支撑块1,压紧支撑块位于水平面板41上。One side of the mechanism base 12 in the overturning assembly is fixed on the device by screws, and the two ends of the other side are equipped with overturning support bases 13 through screws, and one side of one overturning support base 13 is equipped with overturning motors 11 through screws, two The turning support base 13 is installed with the turning shaft 14 through the bearing, and the other side of the turning shaft 14 is provided with an external spline, which is installed on the vertical panel 42 through the spline, and the two ends of the horizontal panel 41 are respectively equipped with guide rails through screws Assembly 3 and moving cylinder 2, one end of moving cylinder 2 cylinder rods is installed connecting block by screw thread, and connecting block is installed compression support block 1 by screw, and compression support block is positioned on the horizontal panel 41.
水平面板41的一侧分别通过螺钉安装有变速箱壳体夹取组件和变速箱夹整体取组件。其中,变速箱壳体夹取组件中的压头座7的一侧通过螺钉安装在竖直面板42上,如图2,压头座7的一侧通过通孔和定位锁紧螺钉安装导向杆6,导向杆6上安装有反力弹簧8,反力弹簧8下侧设有浮动压头5,导向杆6穿过浮动压头5上的孔,浮动压头5下侧设有一支撑板71,支撑板71的一侧固定在压头座7上。One side of the horizontal panel 41 is respectively equipped with a gearbox casing clamping assembly and a gearbox clamp integrally taking an assembly through screws. Wherein, one side of the pressure head seat 7 in the gearbox housing clamping assembly is installed on the vertical panel 42 by screws, as shown in Figure 2, one side of the pressure head seat 7 is installed with a guide rod through a through hole and a positioning locking screw 6. A reaction force spring 8 is installed on the guide rod 6, a floating pressure head 5 is provided on the lower side of the reaction force spring 8, the guide rod 6 passes through the hole on the floating pressure head 5, and a support plate 71 is provided on the lower side of the floating pressure head 5 , One side of the support plate 71 is fixed on the pressure head seat 7 .
变速箱整体夹取组件中夹紧气缸安装座10通过螺钉安装在竖直面板42上,夹紧气缸安装座10上通过螺钉安装有夹紧气缸9。The clamping cylinder mounting base 10 in the overall clamping assembly of the gearbox is installed on the vertical panel 42 by screws, and the clamping cylinder 9 is installed on the clamping cylinder mounting base 10 by screws.
该复合变速箱夹取翻转机构工作过程:首先在夹紧变速箱壳体15时,压紧支撑块1打开,整个夹紧机构进入变速箱壳体15的夹紧正确位置,随后压紧支撑块1在移动气缸2的带动作用下闭合,在此过程进行的同时,浮动压头5在导向杆6的导向和反力弹簧8的反力作用下接触变速箱壳体15,并为变速箱壳体15提供压紧力,当压紧支撑块1闭合时,在浮动压头5和压紧支撑块1的共同作用下实现对变速箱壳体15的夹取功能;The working process of the clamping and flipping mechanism of the compound gearbox: first, when the gearbox housing 15 is clamped, the pressing support block 1 is opened, and the entire clamping mechanism enters the clamping correct position of the gearbox housing 15, and then the supporting block is pressed 1 is closed under the driving action of the moving cylinder 2. While this process is going on, the floating pressure head 5 contacts the gearbox housing 15 under the guidance of the guide rod 6 and the reaction force of the reaction force spring 8, and is the gearbox casing. The body 15 provides a pressing force, and when the pressing support block 1 is closed, the clamping function of the gearbox housing 15 is realized under the joint action of the floating pressure head 5 and the pressing support block 1;
变速箱夹取后,机构整体在外部移动设备的带动之下移动到正确位置,翻转电机11工作带动翻转轴14旋转一定角度,翻转轴14另一端安装的夹具座4也随之翻转一定角度,使变速箱壳体15翻转到位,翻转到位后,机构整体移动到正确位置完成变速箱壳体的合装工艺;After the gearbox is clamped, the mechanism as a whole moves to the correct position under the drive of the external mobile device. The turning motor 11 works to drive the turning shaft 14 to rotate at a certain angle, and the fixture seat 4 installed at the other end of the turning shaft 14 also turns at a certain angle. Turn the gearbox casing 15 into place, and after the turnover is in place, the mechanism as a whole moves to the correct position to complete the assembly process of the gearbox casing;
合装结束后,变速箱壳体15与其他变速箱零部件结合成一体,此时夹紧气缸9闭合,在夹紧气缸9以及浮动压头5和1压紧支撑块的共同作用下完成对变速箱整体的夹紧工艺,随后机构整体通过外部设备移动到正确位置后,由翻转电机11工作带动翻转轴14旋转一定角度,夹具座4也随之翻转一定角度,完成变速箱整体的翻转工艺。After the assembly is completed, the gearbox housing 15 is integrated with other gearbox parts. At this time, the clamping cylinder 9 is closed, and the alignment is completed under the combined action of the clamping cylinder 9 and the floating pressure head 5 and 1 compression support block. The overall clamping process of the gearbox, and then the whole mechanism is moved to the correct position through the external equipment, and the turning motor 11 drives the turning shaft 14 to rotate at a certain angle, and the clamp seat 4 also turns at a certain angle to complete the turning process of the whole gearbox .
该复合夹取翻转机构将变速箱壳体的夹取翻转与变速箱整体的夹取翻转两个机构通过共用翻转组件和支撑座组件整合在一个机构中,变速箱壳体夹取组件用来夹取变速箱壳体,变速箱整体夹取组件用来夹取变速箱整体,实现了机构结构的优化,提高了机构的空间利用率,并提高了变速箱装配工艺的效率。The composite clamping and turning mechanism integrates the clamping and turning of the gearbox case and the overall gripping and turning of the gearbox into one mechanism by sharing the turning component and the support seat component. The gearbox casing is taken, and the overall gearbox clamping assembly is used to clamp the whole gearbox, which realizes the optimization of the mechanism structure, improves the space utilization rate of the mechanism, and improves the efficiency of the gearbox assembly process.
以上内容仅仅是对本实用新型结构所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离实用新型的结构或者超越本权利要求书所定义的范围,均应属于本实用新型的保护范围。The above content is only an example and description of the structure of the utility model. Those skilled in the art make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the utility model. Structures or beyond the scope defined in the claims shall belong to the protection scope of the present utility model.
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| CN201720281577.3U CN206839516U (en) | 2017-03-22 | 2017-03-22 | A kind of composite gearbox grips switching mechanism |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106808185A (en) * | 2017-03-22 | 2017-06-09 | 安徽航大智能科技有限公司 | A kind of composite gearbox grips switching mechanism |
| CN109201812A (en) * | 2018-09-04 | 2019-01-15 | 浙江博汇汽车部件有限公司 | A kind of bending clamp and welding bending system for A column assembly |
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2017
- 2017-03-22 CN CN201720281577.3U patent/CN206839516U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106808185A (en) * | 2017-03-22 | 2017-06-09 | 安徽航大智能科技有限公司 | A kind of composite gearbox grips switching mechanism |
| CN109201812A (en) * | 2018-09-04 | 2019-01-15 | 浙江博汇汽车部件有限公司 | A kind of bending clamp and welding bending system for A column assembly |
| CN109201812B (en) * | 2018-09-04 | 2023-10-13 | 浙江博汇汽车部件有限公司 | Bending clamp for A column assembly and welding bending system |
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