CN206839160U - A kind of ferroalloy continuous process system - Google Patents
A kind of ferroalloy continuous process system Download PDFInfo
- Publication number
- CN206839160U CN206839160U CN201720764999.6U CN201720764999U CN206839160U CN 206839160 U CN206839160 U CN 206839160U CN 201720764999 U CN201720764999 U CN 201720764999U CN 206839160 U CN206839160 U CN 206839160U
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- China
- Prior art keywords
- ferroalloy
- process system
- continuous process
- conticaster
- bucket
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- 229910001021 Ferroalloy Inorganic materials 0.000 title claims abstract description 35
- 238000010924 continuous production Methods 0.000 title claims abstract description 24
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 60
- 229910052742 iron Inorganic materials 0.000 claims abstract description 30
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 13
- 239000011707 mineral Substances 0.000 claims abstract description 13
- 238000005303 weighing Methods 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims abstract description 8
- 238000012546 transfer Methods 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims description 6
- 238000005266 casting Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 239000000843 powder Substances 0.000 abstract description 12
- 239000002245 particle Substances 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000012216 screening Methods 0.000 abstract description 3
- 238000011084 recovery Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 206010054949 Metaplasia Diseases 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000015689 metaplastic ossification Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 206010019114 Hand fracture Diseases 0.000 description 1
- 208000025599 Heat Stress disease Diseases 0.000 description 1
- 206010019345 Heat stroke Diseases 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000004630 mental health Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
Abstract
The utility model belongs to ferroalloy production equipment technology, and in particular to a kind of ferroalloy continuous process system.The ferroalloy continuous process system includes mineral hot furnace, ladle, current divider, conticaster, chain mat machine, chute device, finished product dress iron bucket, cooling device, dress iron charge bucket, the screen device that shakes, transfer device, weighing device, belt feeder and jumbo bag.The continuous production of ferroalloy productor can be realized by ferroalloy continuous process system provided by the utility model, it can be reclaimed without Mechanical Crushing and screening rejected material, particle in production process, automaticity is high, unit human cost can be reduced, product loss is reduced, production efficiency is high, low consumption, high yield rate, during without broken become powder loss, it is environment-friendly, significantly reduce pollution.
Description
Technical field
The utility model belongs to ferroalloy production equipment technology, and in particular to a kind of ferroalloy continuous process system.
Background technology
Recent year ferroalloy yield cumulative year after year, early in just nearly 40,000,000 tons of national yield in 2013.Tradition
Ferroalloy processing broken have two kinds of manpower and machinery.But above two processing method seriously constrains the development of ferroalloy and is full of
Profit.
For the loss of manpower processing, artificial alloy becomes powder rate total 9.5%, and mashed up 4.5% is actual post sales
Become powder loss 5%.For the loss of existing machining, machining alloy becomes powder rate and adds up to 13.5%, mashed up 4.5%
Post sales, it is actual to become powder loss 9%.For the loss of whole technological process, ladle, the loss of chute wall built-up after iron mouth taps a blast furnace
0.5%, spatter loss 0.5% of casting just is broken, cleaning high carbon-coating and becomes powder and melt down loss 2.5%, and the broken hand breaking of essence becomes powder damage
6% is lost, Mechanical Crushing becomes powder 10%.For cost, manpower crushes 52 yuan/ton of integrated cost, 30 yuan/ton of manpower, unit production
Product ingot mould consumption is 2kg/ tons, converts into RMB 10 yuan/ton, and other fees are pressed 5 yuan/ton, process energy consumption 3.5kWh/ tons, rolled over
2 yuan/ton are closed, the consumption such as various resistance to materials and releasing agent converts into 5 yuan/ton of cost, and overall cost is high.
In traditional ferroalloy processing technology, worker needs to work in the environment of up to more than 50 DEG C, easily occurs
Heat fatigue and heatstroke phenomenon.When tapping a blast furnace, molten iron pours ladle and is poured into ingot mould, and can all be produced when finished product crushes
A large amount of dust, fugitive dust not only causes great damage to worker's physical and mental health, and more serious dirt is caused to environment
Dye.
The application for a patent for invention of Application No. 201310017567.5 discloses a kind of side of Mechanical Crushing production ferroalloy
Method and its device, device include tundish, Continuous Casting Rolls, side seal board, cooler, longitudinal splitting rolling roller, transversally cutting Rolling roller,
Disintegrating machine and sifter, although solving the production efficiency of traditional " molding/pit casting+hand breaking " ferroalloy production technology
Low, the problems such as dust losses are big, production cost is high, but still need to sieve, crush, it is difficult to avoid a certain degree of powder from damaging
Lose.
Utility model content
To solve the deficiencies in the prior art, the utility model provides a kind of ferroalloy continuous process system, is by this
System can realize the continuous placing production of ferroalloy, and automaticity is high, can reduce unit human cost, reduce product damage
Consumption, production efficiency are high, low consumption, high yield rate, during without broken become powder loss, it is environment-friendly, significantly reduce pollution.
Technical scheme provided by the utility model is as follows：
A kind of ferroalloy continuous process system, including：Mineral hot furnace, ladle, current divider, conticaster, chute device, finished product
Iron bucket, dress iron charge bucket, the screen device that shakes, weighing device, belt feeder and jumbo bag are filled, wherein, the ladle is arranged on the ore deposit heat
Between stove and the current divider, the current divider is arranged on the feed end of the conticaster, is set in the discharge end of the conticaster
The chute device is put, the finished product dress iron bucket is set in the lower section of the chute device, is set below the dress iron charge bucket
The screen device that shakes is put, the weighing device is set in the discharging opening of the screen device that shakes, in the weighing device and the ton
The belt feeder is set between bag, and the dress iron charge bucket is provided with the conveyer belt of charging.
Pass through above-mentioned technical proposal can realize the continuous production of ferroalloy productor, in production process without Mechanical Crushing and
Rejected material is sieved, loss is low, and energy consumption is low, and environmental pollution is small.
Further, the feed end of the conticaster is less than the discharge end of the conticaster.
Further, it is provided with chain mat machine below the conticaster.
Further, the conticaster be arranged in parallel with the chain mat machine.
Further, the discharging opening of the chain mat machine connects the chute device.
Above-mentioned technical proposal can realize the recovery of particle by chain mat machine.
Further, the ladle is set on a conveyor, and the conveying device is in the mineral hot furnace and described point
Moved between stream device.
Further, the finished product dress iron bucket is provided with cooling device.
Further, transfer device is provided with below the screen device that shakes, the transfer device is in the screen device that shakes
Moved between the mineral hot furnace.
Pass through above-mentioned technical proposal can realize the recovery of particle.
The continuous metaplasia of ferroalloy productor can be realized by ferroalloy continuous process system provided by the utility model
Produce, can be reclaimed without Mechanical Crushing and screening rejected material, particle in production process, automaticity is high, can reduce unit manpower
Cost, reduce product loss, production efficiency is high, low consumption, high yield rate, during without broken become powder loss, it is environment-friendly, significantly
Reduce pollution.
Brief description of the drawings
Fig. 1 is the schematic diagram of ferroalloy continuous process system provided by the utility model.
In accompanying drawing 1, the structure list representated by each label is as follows：
1st, mineral hot furnace, 2, molten iron, 3, current divider, 4, conticaster, 5, chain mat machine, 6, chute device, 7, finished product dress iron bucket, 8,
Cooling device, 9, dress iron charge bucket, 10, shake screen device, 11, transfer device, 12, weighing device, 13, belt feeder, 14, jumbo bag.
Embodiment
Principle of the present utility model and feature are described below, illustrated embodiment is served only for explaining the utility model,
It is not intended to limit the scope of the utility model.
In a detailed embodiment, as shown in figure 1, ferroalloy continuous process system include mineral hot furnace 1, ladle 2,
Current divider 3, conticaster 4, chain mat machine 5, chute device 6, finished product dress iron bucket 7, cooling device 8, dress iron charge bucket 9, the screen device 10 that shakes,
Transfer device 11, weighing device 12, belt feeder 13 and jumbo bag 14.
Wherein, ladle 2 is arranged between mineral hot furnace 1 and current divider 3 and set on a conveyor.Current divider 3 is set
In the feed end of conticaster 4, the feed end of conticaster 4 is less than the discharge end of conticaster 4, and the lower section of conticaster 4 is provided with carrier bar
Machine 5, conticaster 4 be arranged in parallel with chain mat machine 5 can realize the recovery of particle.In the discharge end of conticaster 4, chute device 6 is set
The discharging opening connection chute device 6 of chain mat machine 5.
Finished product is set to fill iron bucket 7 in the lower section of chute device 6, finished product dress iron bucket 7 is provided with cooling device 8.Fill iron charge bucket 9
It is provided with the conveyer belt of charging.The screen device 10 that shakes is set in the lower section of dress iron charge bucket 9, the lower section for the screen device 10 that shakes is provided with shifting
Device 11 is sent, transfer device 11 returns to mineral hot furnace 1, it is possible to achieve the recovery of particle.Set and claim in the discharging opening for the screen device 10 that shakes
Refitting puts 12, and belt feeder 13 is set between weighing device 12 and jumbo bag 14.
Ferroalloy continuous production is being carried out with ferroalloy continuous process system provided by the utility model, what mineral hot furnace went out
Molten iron is poured into current divider by ladle, and is molded on conticaster.Products formed drops to chute device into finished product dress iron
Bucket.Finished product dress iron bucket can manually or mechanically be sent to cooling device cooling, and the material of finished product dress iron bucket is sent into dress by conveyer belt again
Iron charge bucket, sieve, weigh through cross to shake, jumbo bag, complete production process are sent into by belt feeder.
The continuous metaplasia of ferroalloy productor can be realized by ferroalloy continuous process system provided by the utility model
Produce, can be reclaimed without Mechanical Crushing and screening rejected material, particle in production process, automaticity is high, can reduce unit manpower
Cost, reduce product loss, production efficiency is high, low consumption, high yield rate, during without broken become powder loss, it is environment-friendly, significantly
Reduce pollution.
Preferred embodiment of the present utility model is the foregoing is only, it is all in this practicality not to limit the utility model
Within new spirit and principle, any modification, equivalent substitution and improvements made etc., guarantor of the present utility model should be included in
Within the scope of shield.
Claims (8)
- A kind of 1. ferroalloy continuous process system, it is characterised in that including：Mineral hot furnace (1), ladle (2), current divider (3), company Casting machine (4), chute device (6), finished product dress iron bucket (7), dress iron charge bucket (9), the screen device that shakes (10), weighing device (12), belt Machine (13) and jumbo bag (14), wherein, the ladle (2) is arranged between the mineral hot furnace (1) and the current divider (3), institute The feed end that current divider (3) is arranged on the conticaster (4) is stated, the chute dress is set in the discharge end of the conticaster (4) (6) are put, the finished product dress iron bucket (7) is set in the lower section of the chute device (6), are set below the dress iron charge bucket (9) The screen device (10) that shakes is put, the weighing device (12) is set in the discharging opening of the screen device that shakes (10), weighed described The belt feeder (13) is set between device (12) and the jumbo bag (14), and the dress iron charge bucket (9) is provided with the biography of charging Send band.
- 2. ferroalloy continuous process system according to claim 1, it is characterised in that：The feed end of the conticaster (4) Less than the discharge end of the conticaster (4).
- 3. ferroalloy continuous process system according to claim 1, it is characterised in that：In the lower section of the conticaster (4) It is provided with chain mat machine (5).
- 4. ferroalloy continuous process system according to claim 3, it is characterised in that：The conticaster (4) and the chain Trigger (5) be arranged in parallel.
- 5. ferroalloy continuous process system according to claim 3, it is characterised in that：The discharging opening of the chain mat machine (5) Connect the chute device (6).
- 6. ferroalloy continuous process system according to claim 1, it is characterised in that：The ladle (2) is arranged on defeated Send on device, the conveying device moves between the mineral hot furnace (1) and the current divider (3).
- 7. ferroalloy continuous process system according to claim 1, it is characterised in that：The finished product dress iron bucket (7) is set There is cooling device (8).
- 8. ferroalloy continuous process system according to any one of claims 1 to 7, it is characterised in that：The screen device that shakes (10) transfer device (11) is provided with below, the transfer device (11) is in the screen device that shakes (10) and the mineral hot furnace (1) moved between.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720764999.6U CN206839160U (en) | 2017-06-28 | 2017-06-28 | A kind of ferroalloy continuous process system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720764999.6U CN206839160U (en) | 2017-06-28 | 2017-06-28 | A kind of ferroalloy continuous process system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206839160U true CN206839160U (en) | 2018-01-05 |
Family
ID=60802953
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720764999.6U Expired - Fee Related CN206839160U (en) | 2017-06-28 | 2017-06-28 | A kind of ferroalloy continuous process system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206839160U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110280744A (en) * | 2019-06-24 | 2019-09-27 | 宁夏森源重工设备有限公司 | Ferroalloy roller die casting device |
| CN112427635A (en) * | 2020-10-27 | 2021-03-02 | 宁国市四方钢球模具设备有限公司 | Continuous casting and forging line device |
| CN114905031A (en) * | 2022-05-27 | 2022-08-16 | 石嘴山市仟一机械制造有限公司 | Automatic production system for rare earth alloy |
-
2017
- 2017-06-28 CN CN201720764999.6U patent/CN206839160U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110280744A (en) * | 2019-06-24 | 2019-09-27 | 宁夏森源重工设备有限公司 | Ferroalloy roller die casting device |
| CN112427635A (en) * | 2020-10-27 | 2021-03-02 | 宁国市四方钢球模具设备有限公司 | Continuous casting and forging line device |
| CN114905031A (en) * | 2022-05-27 | 2022-08-16 | 石嘴山市仟一机械制造有限公司 | Automatic production system for rare earth alloy |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220111 Address after: 545000 No. 20, Liye Road, Xinxing Industrial Park, Liujiang District, Liuzhou City, Guangxi Zhuang Autonomous Region Patentee after: Guangxi Bain mechanical equipment Co.,Ltd. Address before: 545000 Room 102, unit 1, building 10, No. 8, Hangyin Road, Liunan District, Liuzhou City, Guangxi Zhuang Autonomous Region Patentee before: Chen Kunlin |
|
| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180105 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |