CN206834287U - It is a kind of directly to the temperature controlled liquid cooling structure of battery core - Google Patents

It is a kind of directly to the temperature controlled liquid cooling structure of battery core Download PDF

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CN206834287U
CN206834287U CN201720329033.XU CN201720329033U CN206834287U CN 206834287 U CN206834287 U CN 206834287U CN 201720329033 U CN201720329033 U CN 201720329033U CN 206834287 U CN206834287 U CN 206834287U
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channel
hollow
liquid cooling
cold layer
main board
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伊炳希
从长杰
陈保国
豆卫广
赵博文
于江
梁宏伟
王驰伟
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Tianjin EV Energies Co Ltd
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Tianjin EV Energies Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

It is a kind of directly to the temperature controlled liquid cooling structure of battery core that the utility model creates offer, including mainboard and it is some in layered arrangement in the cooling layer of the mainboard side, the mainboard is provided with fluid inlet channel and fluid outlet channels, there is the hollow channel that can be circulated for fluid in the cooling layer, the hollow channel has the hollow entrance and hollow outlet connected respectively with the fluid inlet channel and fluid outlet channels, and the hollow channel of the cooling layer is communicated between the fluid inlet channel and fluid outlet channels in parallel.The utility model creates the control that can improve to battery core temperature, ensures that battery core is operated within the scope of a relatively good temperature.

Description

一种直接对电芯温度控制的液冷结构A liquid cooling structure that directly controls the temperature of the battery cell

技术领域technical field

本发明创造属于新能源汽车行业电池系统技术领域,尤其是涉及一种直接对电芯温度控制的液冷结构。The invention belongs to the technical field of battery systems in the new energy automobile industry, and in particular relates to a liquid cooling structure that directly controls the temperature of the battery core.

背景技术Background technique

随着新能源汽车市场的快速发展,热管理技术上的革新需求也越来越强烈,随着能量提升,电池工作时的发热量随之增加,常规的自然冷却以及风冷已经不能满足散热的要求,在发生事故时,一旦热量不能及时的导出,极易造成电池的热失控;而由于防冻液具有较高比热容,单位时间内可以带走大量热,通过液冷方案可以更好的满足电池模组散热要求。With the rapid development of the new energy vehicle market, the demand for innovation in thermal management technology is becoming more and more intense. With the increase in energy, the heat generated by the battery during operation increases. Conventional natural cooling and air cooling can no longer meet the requirements of heat dissipation. Requirements, in the event of an accident, once the heat cannot be exported in time, it is very easy to cause the thermal runaway of the battery; and because the antifreeze has a high specific heat capacity, it can take away a large amount of heat per unit time, and the liquid cooling solution can better meet the requirements of the battery. Module cooling requirements.

目前,电池包液冷系统主要是将冷板等冷却装置通过栓接,铆接,焊接,粘接等连接方式固定在电池模组的外部,对整个电池模组进行温度控制,这种方式由于液冷系统与整个电池模组接触,只能冷却或加热模组与液冷系统直接接触的区域,影响整个模组的均温性,使得冷却效率低;而且由于电芯生热后温度最高点位于电芯极耳附近,电池模组的温度最高点位于中间的几个电芯中,这种液冷方案并不能很好的针对电芯温度最高点以及模组温度最高点进行降温。At present, the battery pack liquid cooling system mainly fixes cooling devices such as cold plates on the outside of the battery module through bolting, riveting, welding, bonding and other connection methods to control the temperature of the entire battery module. The cooling system is in contact with the entire battery module, and can only cool or heat the area where the module is in direct contact with the liquid cooling system, affecting the temperature uniformity of the entire module and making the cooling efficiency low; Near the tabs of the battery cells, the highest temperature point of the battery module is located in the middle cells. This liquid cooling solution cannot effectively cool down the highest temperature points of the battery cells and the module.

发明内容Contents of the invention

有鉴于此,本发明创造旨在提出一种直接对电芯温度控制的液冷结构,改善对电芯温度的控制,保证电芯在一个相对良好的温度范围内进行工作。In view of this, the present invention aims to propose a liquid cooling structure that directly controls the temperature of the battery core, so as to improve the control over the temperature of the battery core and ensure that the battery core works within a relatively good temperature range.

为达到上述目的,本发明创造的技术方案是这样实现的:In order to achieve the above object, the technical solution created by the present invention is achieved in this way:

一种液冷结构,包括主板和若干呈层状排列于所述主板一侧的冷层,所述主板上设有流体入口通道和流体出口通道,所述冷层内具有能够供流体流通的中空通道,所述中空通道具有分别与所述流体入口通道和流体出口通道连通的中空入口和中空出口,所述冷层的中空通道以并联的方式连通于所述流体入口通道和流体出口通道之间。A liquid cooling structure, comprising a main board and several cold layers arranged in layers on one side of the main board, the main board is provided with a fluid inlet channel and a fluid outlet channel, and the cold layer has a hollow space for fluid circulation channel, the hollow channel has a hollow inlet and a hollow outlet respectively communicated with the fluid inlet channel and the fluid outlet channel, and the hollow channel of the cold layer communicates between the fluid inlet channel and the fluid outlet channel in parallel .

其中,所述冷层内的中空通道呈迂回的弯折结构或阶梯型结构。所述阶梯型结构中央并联的部分宽度逐级增大,所述阶梯型结构中央并联的部分可以呈矩形或弧形。Wherein, the hollow channel in the cold layer has a meandering bent structure or a stepped structure. The width of the part connected in parallel at the center of the ladder-shaped structure gradually increases, and the part connected in parallel at the center of the ladder-shaped structure may be rectangular or arc-shaped.

进一步,所述冷层内中空通道的迂回的弯折结构或阶梯型结构是冷层内的中空腔体经由交错设置的封闭结构间隔阻挡而形成;所述封闭结构可以为连接冷层的上下两个层面的竖向设置的薄壁,也可以优选的为连接冷层的上下两个层面相应位置相对向内凹陷并结合在一起形成的封闭线;所述封闭结构优选地设置为1、3、5个。进一步,所述中空通道的中空入口和中空出口分别位于其迂回的弯折结构或阶梯型结构的两侧。Further, the circuitous bent structure or stepped structure of the hollow channel in the cold layer is formed by the hollow cavity in the cold layer being blocked by the staggered closed structures; The vertically arranged thin walls of the two layers can also preferably be closed lines formed by corresponding positions of the upper and lower layers connecting the cold layer, which are relatively inwardly recessed and combined together; the closed structure is preferably set as 1, 3, 5. Further, the hollow inlet and the hollow outlet of the hollow channel are respectively located on both sides of its meandering bent structure or stepped structure.

其中,所述冷层采用具有弹性、能承受一定压力的材料制成,例如PP-T20。Wherein, the cold layer is made of elastic materials capable of withstanding a certain pressure, such as PP-T20.

其中,所述冷层总厚度在2mm以内,优选为1mm以内。Wherein, the total thickness of the cold layer is within 2 mm, preferably within 1 mm.

其中,所述冷层内中空通道的中空出口大于中空入口。Wherein, the hollow outlet of the hollow channel in the cold layer is larger than the hollow inlet.

其中,所述冷层分别通过一段弧状结构与主板连接,弧状结构内设有弧状通道,使得冷层内中空通道分别通过该弧状通道与主板的流体入口通道和流体出口通道连通。Wherein, the cold layer is respectively connected to the main board through an arc-shaped structure, and an arc-shaped channel is arranged in the arc-shaped structure, so that the hollow channel in the cold layer communicates with the fluid inlet channel and the fluid outlet channel of the main board through the arc-shaped channel.

其中,所述流体入口通道和流体出口通道分别为设置于主板内的中空通道,分别优选为呈直线延伸的通道。所述主板可以为同时设有所述流体入口通道和流体出口通道的一整块板体,也可以为分别设有所述流体入口通道和流体出口通道的两块不同的板体。Wherein, the fluid inlet channel and the fluid outlet channel are respectively hollow channels provided in the main board, and are preferably channels extending in a straight line. The main board may be a whole plate body provided with the fluid inlet channel and the fluid outlet channel at the same time, or may be two different plates provided with the fluid inlet channel and the fluid outlet channel respectively.

相对于现有技术,本发明创具有以下优势:Compared with the prior art, the present invention has the following advantages:

1)可以在高温时对产热的电芯直接进行降温;在低温时对电芯直接进行升温,既保证加热、冷却效率,又保证电芯温度控制在较小温度范围内;1) It can directly cool down the heat-generating battery cell at high temperature; directly heat up the battery cell at low temperature, which not only ensures the heating and cooling efficiency, but also ensures that the temperature of the battery cell is controlled within a small temperature range;

2)采用液冷系统并联结构,利于每个电芯的均温性;2) The parallel structure of the liquid cooling system is adopted, which is beneficial to the temperature uniformity of each battery cell;

3)电芯液冷层整体厚度在2mm的范围内,保证整个模组体积不会产生太大影响;3) The overall thickness of the liquid cooling layer of the battery cell is within the range of 2mm, ensuring that the volume of the entire module will not have much impact;

4)设计灵活性强,电芯液冷层的个数可以控制,适用于不同block个数的模组;4) Strong design flexibility, the number of cell liquid cooling layers can be controlled, suitable for modules with different numbers of blocks;

5)一体化设计结构简单,减少设计周期。5) The integrated design has a simple structure and reduces the design cycle.

附图说明Description of drawings

构成本发明创造的一部分的附图用来提供对本发明创造的进一步理解,本发明创造的示意性实施例及其说明用于解释本发明创造,并不构成对本发明创造的不当限定。在附图中:The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute improper limitations to the present invention. In the attached picture:

图1为本发明创造一种实施方式的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of an embodiment of the present invention.

图2为图1在俯视方向的结构示意图。FIG. 2 is a schematic structural diagram of FIG. 1 in a plan view direction.

图3和图4是图1的局部放大图。3 and 4 are partial enlarged views of FIG. 1 .

图5和图6是另外两种中空通道流向结构示意图。Fig. 5 and Fig. 6 are schematic diagrams of flow direction structures of other two hollow channels.

附图标记说明:Explanation of reference signs:

1-主板;11-流体入口通道;12-流体出口通道;2-冷层;21-封闭线;22-弧状结构。1-main board; 11-fluid inlet channel; 12-fluid outlet channel; 2-cooling layer; 21-closed line; 22-arc structure.

具体实施方式detailed description

下面将参考附图来详细说明本发明创造。The present invention will be described in detail below with reference to the accompanying drawings.

本发明创造的结构如图1-4所示,包括主板1和若干呈层状排列于所述主板1一侧的冷层2,所述主板1上设有流体入口通道11和流体出口通道12,所述冷层2内具有能够供流体流通的中空通道,所述中空通道具有分别与所述流体入口通道11和流体出口通道12连通的中空入口和中空出口,所述冷层2的中空通道以并联的方式连通于所述流体入口通道11和流体出口通道12之间。The structure created by the present invention is shown in Figures 1-4, including a main board 1 and several cold layers 2 arranged in layers on one side of the main board 1, and the main board 1 is provided with a fluid inlet channel 11 and a fluid outlet channel 12 , there is a hollow passage in the cold layer 2 that can be used for fluid circulation, and the hollow passage has a hollow inlet and a hollow outlet that communicate with the fluid inlet passage 11 and the fluid outlet passage 12 respectively, and the hollow passage of the cold layer 2 It communicates between the fluid inlet channel 11 and the fluid outlet channel 12 in parallel.

所述冷层2的层状并联结构有利于每个电芯的均温性,避免中央几个电芯的局部温度过高。所述冷层2之间的距离可以根据需要进行调整和设计,保证每两层冷层2之间放置一个模组block,使冷层2可以和中间的电芯直接接触。冷却流体在冷层2内流动,使得冷却流体在冷层2内呈铺展状态,扩大了接触和热交换的面积,相较于传统的管状通道或结构更有利于热交换的进行。The layered parallel structure of the cold layer 2 is beneficial to the temperature uniformity of each battery cell, and avoids the local temperature of several central battery cells from being too high. The distance between the cold layers 2 can be adjusted and designed according to needs, so as to ensure that a module block is placed between every two layers of cold layers 2, so that the cold layers 2 can be in direct contact with the batteries in the middle. The cooling fluid flows in the cold layer 2, so that the cooling fluid is in a spread state in the cold layer 2, which expands the area of contact and heat exchange, and is more conducive to heat exchange than traditional tubular channels or structures.

其中,所述冷层2内的中空通道呈迂回的弯折结构,有利于延长冷却流体的流动路程(如图2虚线箭头所示的流动线路),同时有利于流体在冷层2内的流动铺展,另外可以使得冷却流体流经电池的极耳附近,保证整个电芯的均温性。或者,所述冷层2内的中空通道还可以呈两侧直通、中央平行并联的阶梯型结构(如图5、6虚线箭头所示的流动线路),所述阶梯型结构中央并联的部分宽度逐级增大,以增大流体直接流出的流阻,所述阶梯型结构中央并联的部分可以呈矩形(如图5)或弧形(如图6)。Wherein, the hollow channel in the cold layer 2 has a circuitous bent structure, which is beneficial to prolong the flow path of the cooling fluid (as shown by the flow line shown by the dotted arrow in Figure 2), and at the same time facilitates the flow of the fluid in the cold layer 2 Spreading can also make the cooling fluid flow near the tabs of the battery to ensure the temperature uniformity of the entire battery cell. Or, the hollow channel in the cold layer 2 can also be a stepped structure with both sides straight through and the center parallel and parallel (as shown in the flow lines shown by the dashed arrows in Figures 5 and 6). Increase step by step to increase the flow resistance of the fluid flowing out directly. The central parallel part of the stepped structure can be rectangular (as shown in FIG. 5 ) or arc-shaped (as shown in FIG. 6 ).

进一步,所述冷层2内中空通道的迂回的弯折结构或阶梯型结构是冷层2内的中空腔体经由交错设置的封闭结构间隔阻挡而形成;所述封闭结构可以为连接冷层2的上下两个层面的竖向设置的薄壁,也可以优选的为连接冷层2的上下两个层面相应位置相对向内凹陷并结合在一起形成的封闭线21(如图4);所述封闭结构优选地设置为1-5个。进一步,所述中空通道的中空入口和中空出口分别位于其迂回的弯折结构或阶梯型结构的两侧。Further, the meandering bent structure or stepped structure of the hollow channel in the cold layer 2 is formed by the hollow cavity in the cold layer 2 being blocked by staggered closed structures; the closed structure can be connected to the cold layer 2 The vertically arranged thin walls of the upper and lower layers of the cold layer 2 can also preferably be closed lines 21 (as shown in Figure 4) formed by corresponding positions of the upper and lower layers of the cold layer 2 that are relatively inwardly recessed and combined together; The number of closed structures is preferably set at 1-5. Further, the hollow inlet and the hollow outlet of the hollow channel are respectively located on both sides of its meandering bent structure or stepped structure.

其中,所述冷层2采用具有弹性、能承受一定压力的材料制成,例如PP-T20,用以保证产品的强度,降低漏液的风险的同时保证冷却液方便流动。Wherein, the cold layer 2 is made of elastic material capable of withstanding a certain pressure, such as PP-T20, to ensure the strength of the product, reduce the risk of liquid leakage and ensure the convenient flow of cooling liquid.

其中,所述冷层2总厚度在2mm以内,优选为1mm以内,保证产品的空间利用率以及冷却流体的铺展。Wherein, the total thickness of the cold layer 2 is within 2 mm, preferably within 1 mm, so as to ensure the space utilization of the product and the spreading of the cooling fluid.

其中,所述冷层2内中空通道的中空出口大于中空入口,能够减小系统流阻。Wherein, the hollow outlet of the hollow channel in the cold layer 2 is larger than the hollow inlet, which can reduce the system flow resistance.

其中,所述冷层2分别通过一段弧状结构22与主板1连接,弧状结构22内设有弧状通道,使得冷层2内中空通道分别通过该弧状通道与主板1的流体入口通道11和流体出口通道12连通。该弧状结构22属于柔性连接方式,同时冷层2整体较薄,使得冷层2容易进行折起,方便模组的安装以及保证模组安装好后折弯处无应力。Wherein, the cold layer 2 is respectively connected to the main board 1 through an arc-shaped structure 22, and an arc-shaped channel is arranged in the arc-shaped structure 22, so that the hollow channel in the cold layer 2 is respectively connected to the fluid inlet channel 11 and the fluid outlet of the main board 1 through the arc-shaped channel. Channel 12 communicates. The arc-shaped structure 22 belongs to a flexible connection mode, and the cold layer 2 is relatively thin overall, so that the cold layer 2 is easy to fold up, which facilitates the installation of the module and ensures that there is no stress at the bend after the module is installed.

其中,所述流体入口通道11和流体出口通道12分别为设置于主板1内的中空通道,分别优选为呈直线延伸的通道。由于所述流体入口通道11和流体出口通道12是经由冷层2的中空通道连通,二者在主板1上可以不连通,因此所述主板1可以为同时设有流体入口通道11和流体出口通道12的一整块板,也可以为分别设有流体入口通道11和流体出口通道12的两块不同的板体。Wherein, the fluid inlet channel 11 and the fluid outlet channel 12 are respectively hollow channels provided in the main board 1 , and are preferably channels extending in a straight line. Since the fluid inlet channel 11 and the fluid outlet channel 12 are connected through the hollow channel of the cold layer 2, the two may not communicate on the main board 1, so the main board 1 can be provided with a fluid inlet channel 11 and a fluid outlet channel at the same time. 12 can also be two different plates with fluid inlet channels 11 and fluid outlet channels 12 respectively.

以上所述仅为本发明创造的较佳实施例而已,并不用以限制本发明创造,凡在本发明创造的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明创造的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the Within the protection scope of the present invention.

Claims (11)

1.一种液冷结构,包括主板和若干呈层状排列于所述主板一侧的冷层,所述主板上设有流体入口通道和流体出口通道,所述冷层内具有能够供流体流通的中空通道,所述中空通道具有分别与所述流体入口通道和流体出口通道连通的中空入口和中空出口,所述冷层的中空通道以并联的方式连通于所述流体入口通道和流体出口通道之间。1. A liquid cooling structure, comprising a main board and several cold layers arranged in layers on one side of the main board, the main board is provided with a fluid inlet passage and a fluid outlet passage, and the cold layer has a The hollow channel has a hollow inlet and a hollow outlet respectively communicated with the fluid inlet channel and the fluid outlet channel, and the hollow channel of the cold layer communicates with the fluid inlet channel and the fluid outlet channel in parallel between. 2.根据权利要求1所述的液冷结构,其特征在于,所述冷层内的中空通道呈迂回的弯折结构或阶梯型结构。2 . The liquid cooling structure according to claim 1 , wherein the hollow channel in the cooling layer is in a meandering bent structure or a stepped structure. 3 . 3.根据权利要求2所述的液冷结构,其特征在于,所述冷层内中空通道的迂回的弯折结构或阶梯型结构是冷层内的中空腔体经由交错设置的封闭结构间隔阻挡而形成。3. The liquid cooling structure according to claim 2, characterized in that, the circuitous bent structure or stepped structure of the hollow channel in the cold layer is blocked by the hollow cavities in the cold layer via the staggered closed structures. And formed. 4.根据权利要求3所述的液冷结构,其特征在于,所述封闭结构为连接冷层的上下两个层面的竖向设置的薄壁,或者为连接冷层的上下两个层面相应位置相对向内凹陷并结合在一起形成的封闭线。4. The liquid-cooled structure according to claim 3, wherein the closed structure is a vertically arranged thin wall connecting the upper and lower layers of the cold layer, or a corresponding position of the upper and lower layers connecting the cold layer Relatively inwardly recessed and joined together to form a closed line. 5.根据权利要求2所述的液冷结构,其特征在于,所述阶梯型结构中央并联的部分宽度逐级增大,所述阶梯型结构中央并联的部分呈矩形或弧形。5 . The liquid cooling structure according to claim 2 , wherein the width of the central parallel part of the stepped structure increases step by step, and the central parallel part of the stepped structure is rectangular or arc-shaped. 6 . 6.根据权利要求2所述的液冷结构,其特征在于,所述中空通道的中空入口和中空出口分别位于其迂回的弯折结构或阶梯型结构的两侧。6 . The liquid cooling structure according to claim 2 , wherein the hollow inlet and the hollow outlet of the hollow channel are respectively located on both sides of its meandering bent structure or stepped structure. 7 . 7.根据权利要求1所述的液冷结构,其特征在于,所述冷层采用PP-T20制成;所述冷层总厚度在2mm以内。7. The liquid cooling structure according to claim 1, wherein the cold layer is made of PP-T20; the total thickness of the cold layer is within 2mm. 8.根据权利要求1所述的液冷结构,其特征在于,所述冷层内中空通道的中空出口大于中空入口。8. The liquid cooling structure according to claim 1, characterized in that, the hollow outlet of the hollow channel in the cooling layer is larger than the hollow inlet. 9.根据权利要求1所述的液冷结构,其特征在于,所述冷层分别通过一段弧状结构与主板连接,弧状结构内设有弧状通道,使得冷层内中空通道分别通过该弧状通道与主板的流体入口通道和流体出口通道连通。9. The liquid cooling structure according to claim 1, wherein the cold layer is respectively connected to the main board through an arc-shaped structure, and an arc-shaped channel is arranged in the arc-shaped structure, so that the hollow channel in the cold layer passes through the arc-shaped channel and the main board respectively. The fluid inlet channel and the fluid outlet channel of the main board are in communication. 10.根据权利要求1所述的液冷结构,其特征在于,所述流体入口通道和流体出口通道分别为设置于主板内的中空通道。10 . The liquid cooling structure according to claim 1 , wherein the fluid inlet channel and the fluid outlet channel are respectively hollow channels provided in the main board. 11 . 11.根据权利要求10所述的液冷结构,其特征在于,所述中空通道为呈直线延伸的通道。11. The liquid cooling structure according to claim 10, wherein the hollow channel is a channel extending in a straight line.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108258366A (en) * 2018-03-15 2018-07-06 华霆(合肥)动力技术有限公司 Heat management device, battery modules and electric vehicle
WO2020034650A1 (en) * 2018-08-13 2020-02-20 爱驰汽车有限公司 Battery pack and liquid cooling device thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108258366A (en) * 2018-03-15 2018-07-06 华霆(合肥)动力技术有限公司 Heat management device, battery modules and electric vehicle
WO2020034650A1 (en) * 2018-08-13 2020-02-20 爱驰汽车有限公司 Battery pack and liquid cooling device thereof

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