CN206833235U - A kind of special glass production line DCS and DLP liquid crystal giant-screen interface control systems - Google Patents

A kind of special glass production line DCS and DLP liquid crystal giant-screen interface control systems Download PDF

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Publication number
CN206833235U
CN206833235U CN201720680060.1U CN201720680060U CN206833235U CN 206833235 U CN206833235 U CN 206833235U CN 201720680060 U CN201720680060 U CN 201720680060U CN 206833235 U CN206833235 U CN 206833235U
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liquid crystal
dlp
production line
glass production
control systems
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邢宝山
叶坤
程海波
郑纤秀
宋方轲
袁希亮
黄广楠
丁蕾
张斌
王磊
何庆
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Bengbu Triumph Engineering and Technology Co Ltd
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Bengbu Triumph Engineering and Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The utility model discloses a kind of special glass production line DCS and DLP liquid crystal giant-screen interface control systems, include glass production line DCS control systems, DLP liquid crystal large screen display system, datagraphic switching controller, glass production line DCS control systems include fusing workshop section acquisition control system, shaping annealing room acquisition control system, an engineer station, three operator stations, a printer, two couples of redundancy CPU, two redundancy communication network switch;DLP liquid crystal large screen display systems include DLP display units, multi-screen splicing processor.The high integration of DCS control systems and DLP liquid crystal large-size screen monitors monitoring systems, centralized Control, DLP liquid crystal large-size screen monitors monitoring systems substituted for all industrial televisions in the utility model, substantially increase the ornamental of monitoring, security, advance.

Description

A kind of special glass production line DCS and DLP liquid crystal giant-screen interface control systems
Technical field
The utility model relates generally to special glass production field, and in particular to a kind of special glass production line DCS and DLP Liquid crystal giant-screen interface control system.
Background technology
The technological requirement of special glass production line is fine, device structure is complicated, and control of product quality requires high, business administration Level requirement is high.
Traditional DCS control systems are limited in that:
1st, engineer station and operator station can only monitor and control on computers live real time data, it is impossible to realize interactive Management;
2nd, engineer station and operator station are computer monitors, and its shortcoming is that display screen is small, and operational control is inconvenient.
Traditional glass production line monitoring system is mainly industrial television, and its shortcoming is:
1st, display screen is small, brightness, contrast, definition, and color rendition, image conformity aspect level are relatively It is low;
2nd, the region of industrial television surveillance system it is relatively more, it is necessary to industrial television quantity with regard to bigger, industrial television damage Probability is with regard to bigger.
Utility model content
The utility model purpose be exactly in order to make up prior art the defects of, there is provided a kind of special glass production line DCS with DLP liquid crystal giant-screen interface control systems, DCS softwares and DLP liquid crystal large-size screen monitors monitoring systems are organically merged, form a set of work( Perfect, advanced technology the interactive information of energy is shown and management platform.
The utility model is achieved through the following technical solutions:
A kind of special glass production line DCS and DLP liquid crystal giant-screen interface control systems, it is characterised in that:Include glass Glass production line DCS control systems, DLP liquid crystal large screen display system, datagraphic switching controller, the glass production line DCS control systems include fusing workshop section acquisition control system, shaping annealing room acquisition control system, an engineer station, Three operator stations, a printer, two couples of redundancy CPU, two redundancy communication network switch, the fusing workshop section collection control System processed, shaping annealing room acquisition control system are connected with a pair of redundancy CPU respectively, and each pair redundancy CPU is superfluous with two respectively Remaining communication network interchanger connection, every redundancy communication network switch is connected with engineer station, operator station respectively, wherein one Platform operator station is connected with printer;The DLP liquid crystal large screen display system includes DLP display units, at multi-screen splicing Device is managed, the signal output part of multi-screen splicing processor is connected with DLP display units;The engineer station is controlled with datagraphic conversion Device connection processed, datagraphic switching controller are connected by VGA cable with the signal input part of multi-screen splicing processor.
A kind of described special glass production line DCS and DLP liquid crystal giant-screen interface control systems, it is characterised in that:Institute State engineer station mainly completes system configuration, picture configuration, alarm setting, report generation, parameter are shown, software programming, program Download function;Operator station groundwork is progress Data Detection, historical data collection, process data controls, process data shows Show, handle control algolithm and executive control operation.The characteristics of this configuration:Because CPU, communication network switch are all redundant configurations, Significantly Guarantee control system reliability of operation and security.
A kind of described special glass production line DCS and DLP liquid crystal giant-screen interface control systems, it is characterised in that:Institute State flow and throwing that fusing workshop section acquisition control system mainly gathers the furnace pressure of kiln, kiln temperature, gas burning system and combustion-supporting system Operation and fault detect, the circulation test of water state, the control of the liquid level of metal level, exchange system of material system wind system System;The shaping annealing room acquisition control system predominantly detects shield gas flow rate and pressure, cooling blower operation troubles letter Number, in water main circuit water alarm, molten tin bath cover, temperature and annealing kiln temperature detection, air-valve control, air-blower control, electricity add in groove Thermal control signal.
A kind of described special glass production line DCS and DLP liquid crystal giant-screen interface control systems, it is characterised in that:Institute The redundancy communication network switch is stated using X204-2 interchangers.
The effect of datagraphic switching controller:
1st, because DLP large-size screen monitors control system is typically in more than 19200*2100 resolution ratio, general industry screen resolution It is below 1920*1680, datagraphic transformer action is exactly that the industrial picture equal proportion of low resolution is converted into high score Resolution industry picture, it ensure that industrial picture amplification is undistorted.
2nd, glass works's environment is a stronger environment of high temperature, strong jamming, a corrosivity, causes industrial monitoring system Unite unstable, datagraphic switching controller effectively suppresses to disturb, and avoids or reduces DLP large-size screen monitors control systems and be destroyed, subtracts Few loss.
The utility model has the advantage of:
1st, the high integration of DCS control systems and DLP liquid crystal large-size screen monitors monitoring systems, centralized Control, DLP liquid crystal large-size screen monitors prison All industrial television of system replacement is controlled, substantially increases the ornamental of monitoring, security, advance.
2nd, user's can under same operation interface realizes that the remote control of DCS system, signal are called, alarm Trigger signal is shown, and can realize whole glass production by all real-time pictures of CCTV camera monitoring site simultaneously The high integration of the system of line.
3rd, glass production line maintainability and economy are improved, effectively reduces the maintenance cost in system operation.
Brief description of the drawings
Fig. 1 is schematic diagram of the present utility model.
Embodiment
As shown in figure 1, a kind of special glass production line DCS and DLP liquid crystal giant-screen interface control systems, include glass Production line DCS control systems, DLP liquid crystal large screen display system, datagraphic switching controller 3, the glass production line DCS Control system include fusing workshop section acquisition control system 1,2, engineer stations 4 of shaping annealing room acquisition control system, Three 6, two pairs of the printer redundancy CPU7 of operator station 5, one, two redundancy communication network switch 8, the fusing workshop section adopts Collection control system 1, shaping annealing room acquisition control system 2 are connected with a pair of redundancy CPU7 respectively, each pair redundancy CPU7 difference Be connected with two redundancy communication network switch 8, every redundancy communication network switch 8 respectively with engineer station 4, operator station 5 connections a, wherein operator station 5 is connected with printer 6;It is single that the DLP liquid crystal large screen display system includes DLP displays Member 9, multi-screen splicing processor 10, the signal output part of multi-screen splicing processor 10 are connected with DLP display units 9;The engineering Teacher station 4 is connected with datagraphic switching controller 3, and datagraphic switching controller 3 passes through VGA cable and multi-screen splicing processor 10 signal input part connection.
Engineer station 4 mainly completes system configuration, picture configuration, alarm setting, report generation, parameter is shown, software is compiled Journey, download program function;The groundwork of operator station 5 is to carry out Data Detection, historical data collection, process data control, mistake Number of passes is according to display, processing control algolithm and executive control operation.The characteristics of this configuration:Because CPU, communication network switch are all Redundant configuration, significantly Guarantee control system reliability of operation and security.
Melt the flow that workshop section acquisition control system 1 mainly gathers the furnace pressure of kiln, kiln temperature, gas burning system and combustion-supporting system And feeding system wind system operation and fault detect, circulation the test of water state, the liquid level of metal level, exchange system Control;Shaping annealing room acquisition control system 2 predominantly detects shield gas flow rate and pressure, cooling blower operation troubles letter Number, in water main circuit water alarm, molten tin bath cover, temperature and annealing kiln temperature detection, air-valve control, air-blower control, electricity add in groove Thermal control signal.
The redundancy communication network switch 8 is using X204-2 interchangers.

Claims (4)

1. a kind of special glass production line DCS and DLP liquid crystal giant-screen interface control systems, it is characterised in that:Include glass Production line DCS control systems, DLP liquid crystal large screen display system, datagraphic switching controller, the glass production line DCS Control system include fusing workshop section acquisition control system, shaping annealing room acquisition control system, an engineer station, three Operator station, a printer, two couples of redundancy CPU, two redundancy communication network switch, acquisition control system of the fusing workshop section System, shaping annealing room acquisition control system are connected with a pair of redundancy CPU respectively, and each pair redundancy CPU leads to two redundancies respectively Network switch connection is interrogated, every redundancy communication network switch is connected with engineer station, operator station respectively, wherein a behaviour Work person station is connected with printer;The DLP liquid crystal large screen display system includes DLP display units, multi-screen splicing processor, The signal output part of multi-screen splicing processor is connected with DLP display units;The engineer station and datagraphic switching controller Connection, datagraphic switching controller are connected by VGA cable with the signal input part of multi-screen splicing processor.
2. a kind of special glass production line DCS according to claim 1 and DLP liquid crystal giant-screen interface control systems, its It is characterised by:The engineer station mainly completes system configuration, picture configuration, alarm setting, report generation, parameter show, are soft Part programming, download program function;Operator station groundwork is progress Data Detection, historical data gathers, process data controls, Process data shows, handles control algolithm and executive control operation.
3. a kind of special glass production line DCS according to claim 1 and DLP liquid crystal giant-screen interface control systems, its It is characterised by:The fusing workshop section acquisition control system mainly gathers the furnace pressure of kiln, kiln temperature, gas burning system and combustion-supporting system The operation and fault detect of flow and feeding system wind system, the test for circulating water state, the liquid level of metal level, commutation The control of system;The shaping annealing room acquisition control system predominantly detects shield gas flow rate and pressure, cooling blower fortune Row fault-signal, water main circuit water alarm, molten tin bath cover are interior, temperature and annealing kiln temperature detection, air-valve control, blower fan control in groove System, electric heating control signal.
4. a kind of special glass production line DCS according to claim 1 and DLP liquid crystal giant-screen interface control systems, its It is characterised by:The redundancy communication network switch is using X204-2 interchangers.
CN201720680060.1U 2017-06-13 2017-06-13 A kind of special glass production line DCS and DLP liquid crystal giant-screen interface control systems Active CN206833235U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107219831A (en) * 2017-06-13 2017-09-29 蚌埠凯盛工程技术有限公司 A kind of special glass production line DCS and DLP liquid crystal giant-screen interface control systems

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107219831A (en) * 2017-06-13 2017-09-29 蚌埠凯盛工程技术有限公司 A kind of special glass production line DCS and DLP liquid crystal giant-screen interface control systems
CN107219831B (en) * 2017-06-13 2023-08-11 蚌埠凯盛工程技术有限公司 DCS and DLP liquid crystal large screen interface control system of special glass production line

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