CN206832750U - Annular forging piece automatic flaw detection device - Google Patents
Annular forging piece automatic flaw detection device Download PDFInfo
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- CN206832750U CN206832750U CN201720727935.9U CN201720727935U CN206832750U CN 206832750 U CN206832750 U CN 206832750U CN 201720727935 U CN201720727935 U CN 201720727935U CN 206832750 U CN206832750 U CN 206832750U
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- annular forging
- forging piece
- mobile probe
- flaw detection
- detection device
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Abstract
This application discloses a kind of annular forging piece automatic flaw detection device, including rotating driving device and detection means, the rotating driving device includes limited roller and is respectively arranged at the drive shaft of the limited roller both sides, the limited roller is held in annular forging piece inner surface, the drive shaft is held in annular forging piece outer surface and drives its rotation, the detection means includes a support, the first mobile probe and the second mobile probe are provided with the support, first mobile probe moves along the first direction, second mobile probe moves in a second direction, the first direction is vertical with second direction, the first direction and annular forging piece are axially in parallel, first mobile probe and the second mobile probe are connected to supersonic detector.Cooperation the utility model has the advantage of workpiece in detection process by drive shaft and limited roller, pop one's head in and translated afterwards in every circle that detected, until covering whole detection zone, realized to the overall carrying out flaw detection of annular forging piece.
Description
Technical field
The application is related to a kind of failure detector, more particularly to a kind of annular forging piece automatic flaw detection device.
Background technology
Automatic ultrasonic inspection equipment is that required flaw detection steel pipe, rod iron, steel plate, steel ball etc. are entered one by one on steel sheet production line
Row internal soundness detects, the standard and regulation according to corresponding country variant user, different content and property it is carried out it is online from
Dynamic flaw detection, the important means accurately judged so as to the internal flaw to object of detecting a flaw and performance.Method therefor has rotation water
Cavate ultrasonic inspection method, local immersion type ultrasonic inspection method, water film type (contact method) ultrasonic inspection method etc..But for volume compared with
Greatly, for heavier-weight and the more annular forging piece of specification, automatic flaw detection is carried out to get up to have in many problems, therefore, annular forging
The application of part automatic ultrasonic inspection still belongs to starting and stage of fumbling at home.
Utility model content
The purpose of this utility model is to provide a kind of annular forging piece automatic flaw detection device, with overcome it is of the prior art not
Foot.
To achieve the above object, the utility model provides following technical scheme：
The embodiment of the present application discloses a kind of annular forging piece automatic flaw detection device, including rotating driving device and detection dress
Put, the rotating driving device includes limited roller and is respectively arranged at the drive shaft of the limited roller both sides, described spacing
Roller is held in annular forging piece inner surface, and the drive shaft is held in annular forging piece outer surface and drives its rotation, the detection
Device includes a support, and the first mobile probe and the second mobile probe, the first mobile probe edge are provided with the support
First direction moves, and second mobile probe moves in a second direction, and the first direction is vertical with second direction, and described the
One direction and annular forging piece are axially in parallel, and first mobile probe and the second mobile probe are connected to supersonic detector.
Preferably, in above-mentioned annular forging piece automatic flaw detection device, first mobile probe and the second mobile probe
Side is separately installed with nameplate spraying device.
Preferably, in above-mentioned annular forging piece automatic flaw detection device, first mobile probe and the second mobile probe
It is separately installed with acoustooptic alarm system.
Preferably, in above-mentioned annular forging piece automatic flaw detection device, first mobile probe and the second mobile probe
It is separately installed with encoder.
Preferably, in above-mentioned annular forging piece automatic flaw detection device, first mobile probe and the second mobile probe
It is separately installed with liquid-jet device.
Preferably, in above-mentioned annular forging piece automatic flaw detection device, the limited roller, which rolls, to be installed on one and electronic pushes away
Bar.
Preferably, in above-mentioned annular forging piece automatic flaw detection device, in addition to three back-up roller wheels, three supports
Mutually in 120 ° and rolling support in annular forging piece bottom between roller.
Preferably, in above-mentioned annular forging piece automatic flaw detection device, the support includes the first montant and the second montant,
First mobile probe, which moves up and down, is installed on first montant.
It is furthermore preferred that in above-mentioned annular forging piece automatic flaw detection device, the support also includes a cross bar, the cross bar
One end, which moves up and down, is installed on second montant, and the second mobile probe movement is installed on the cross bar.
It is furthermore preferred that in above-mentioned annular forging piece automatic flaw detection device, first montant is consolidated with the second montant bottom
Dingan County is loaded on an intelligent carriage.
Compared with prior art, the utility model has the advantage of：
1st, by the cooperation of drive shaft and limited roller, limited roller is held on the inside of forging workpiece in detection process, is driven
On the outside of moving axis driving forging, realize forging along its own axial rotation, the first mobile probe detection forging outer surface, the second movement
Probe detection forging upper surface, pop one's head in and translated afterwards in every circle that detected, until whole detection zone is covered, realization pair
The overall carrying out flaw detection of annular forging piece.
2nd, workpiece is placed on into three to be separated by 120 degree of back-up roller wheel, by drive shaft driving workpiece rotation, according to workpiece
The size of diameter, realize that probe moves up and down and anterior-posterior translation, in detection process, probe movement can be realized complete to whole workpiece
Covering detection, after the completion of detection, intelligent carriage is quickly moved out detection zone, is easy to workpiece feeding and blanking.
3rd, encoder is installed on probe, the data of the different detection number of turns of one workpiece can be entered according to encoder data
Row synthesis, form complete detection imaging.
4th, detecting tool is additionally provided with sound and light alarm and nameplate spraying device, and when a defect is detected, nameplate spraying device will be in detecting position
Put automatic spray to mark and alarm, be easy to manual review.
5th, in frock, liquid-jet device is also devised with, certain thickness water layer is formed between probe and workpiece, passes through water coupling
Conjunction is detected, and design, as couplant, has the advantages that antirust, moisturizing are fast, bubble-free, interference signal are few using emulsion.
Brief description of the drawings
, below will be to embodiment or existing in order to illustrate more clearly of the embodiment of the present application or technical scheme of the prior art
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments described in application, for those of ordinary skill in the art, on the premise of not paying creative work,
Other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 show annular forging piece automatic flaw detection device structural representation in the utility model specific embodiment.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Detailed description, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole implementation
Example.Based on the embodiment in the utility model, those of ordinary skill in the art institute on the premise of creative work is not made
The every other embodiment obtained, belong to the scope of the utility model protection.
With reference to shown in Fig. 1, annular forging piece automatic flaw detection device, including rotating driving device 100 and detection means 200, rotation
Rotary driving device 100 includes limited roller 110 and is respectively arranged at the drive shaft 120 of the both sides of limited roller 110, limited roller
110 are held in the inner surface of annular forging piece 300, and drive shaft 120 is held in the outer surface of annular forging piece 300 and drives its rotation, detection
Device 200 includes a support 210, and the first mobile probe 220 and the second mobile probe 230 are provided with support 210, and first moves
Dynamic probe 220 moves along the first direction, and the second mobile probe 230 moves in a second direction, and first direction is vertical with second direction,
First direction and annular forging piece 300 are axially in parallel, and the first mobile probe 220 and the second mobile probe 230 are connected to ultrasonic wave spy
Hinder instrument.
In the program, workpiece is held in forging by the cooperation of drive shaft and limited roller, limited roller in detection process
Inner side, drive shaft driving forging outside, realizes that forging detects forging outer surface along its own axial rotation, the first mobile probe,
Second mobile probe detection forging upper surface, pop one's head in and translated afterwards in every circle that detected, until covering whole detection zone
Domain, realize to the overall carrying out flaw detection of annular forging piece.
Further, it is separately installed with nameplate spraying device 240 by the first mobile probe 220 and the second mobile probe 230.
In the program, mark, convenient check can be sprayed in time when having detected damage location.
Further, the first mobile probe 220 and the second mobile probe 230 are separately installed with acoustooptic alarm system and (schemed not
Depending on).
In the program, staff's forging is reminded to have site tissue damage.
Further, the first mobile probe 220 and the second mobile probe 230 are separately installed with encoder (figure does not regard).
In the program, the data of the different detection number of turns of one workpiece can be synthesized, formed according to encoder data
Complete detection imaging.
Further, the first mobile probe 220 and the second mobile probe 230 are separately installed with liquid-jet device (figure does not regard).
In the program, certain thickness water layer is formed between probe and workpiece, is detected by water coincidence, design is adopted
By the use of emulsion as couplant, have the advantages that antirust, moisturizing are fast, bubble-free, interference signal are few.
Further, limited roller 110 rolls and is installed on an electric pushrod 130.
, can be spacing according to the progress of the size of actual forging in the program, it is convenient and swift.
Further, in addition to three back-up roller wheels 140, mutually in 120 ° and branch is rolled between three back-up roller wheels 140
Support in the bottom of annular forging piece 300.
Further, support 210 includes the first montant 211 and the second montant 212, and the first mobile probe 220 moves up and down
It is installed on the first montant 211.Support 210 also includes a cross bar 213, and the one end of cross bar 213, which moves up and down, is installed on the second montant
212, the movement of the second mobile probe 230 is installed on cross bar 213.First montant 211 and the bottom of the second montant 212 are fixedly installed in one
Intelligent carriage 250.
In the program, workpiece is placed on three and is separated by 120 degree of back-up roller wheel, rotated by drive shaft driving workpiece,
According to the size of diameter of work, realize that probe moves up and down and anterior-posterior translation, in detection process, probe movement can be realized to whole
Individual workpiece all standing detection, after the completion of detection, intelligent carriage is quickly moved out detection zone, is easy to workpiece feeding and blanking.
Probe can connecting multi-channel supersonic detector, instrument shows with Digital Control and data acquisition and procession, waveform
Core is shown as, gate regulation, the function such as flaw detection sensitivity regulation, velocity of sound setting, zero point adjustment, depth localization can be achieved, it is each logical
Road can realize independent flaw detection function, have the functions such as alarm, floating ripple door, compact-sized, multiple functional, high sensitivity, divide
Resolution is high, reliable.
Multiple path ultrasonic flaw detector, carried out data transmission using the technology of high speed USB 2.0, transmission data speed is ultrafast, can
With the use of Fibre Optical Communication Technology, antijamming capability is superpower, and instrument is provided with encoder interfaces, connects systematic encoder, Ke Yishi
Existing ultrasound detection point precise positioning, it is possible to achieve the figure shows such as the quasi synchronous A of essence is swept, B is swept, C is swept.
Defective waveform is carried out by instant analysis by data collection and analysis software, for it is exceeded the defects of alarm and spray immediately
Calibration point, it is easy to flaw detection personnel to carry out review confirmation.
Device also includes：Electromechanical Control：Mechatronic control system PLC and software development, operating desk, control room, electrical control cubicles, are watched
Take motor, electrical equipment and sensor, pneumatic element and component；System host：Professional high performance system main frame, 19 cun of technical grade
Basic display unit, live waterproof slave display, ultrasonic signal fibre-optic transmission system (FOTS)；Ultrasonic instrument：Ultrasonic instrument module (USB2.0,8
Passage), customization specific complex wafer inspection probe；Inspection software：Ultrasound detection and system software customized development.
It should be noted that herein, term " comprising ", "comprising" or its any other variant are intended to non-row
His property includes, so that process, method, article or equipment including a series of elements not only include those key elements, and
And also include the other element being not expressly set out, or also include for this process, method, article or equipment institute inherently
Key element.In the absence of more restrictions, the key element limited by sentence "including a ...", it is not excluded that including institute
State in process, method, article or the equipment of key element and other identical element also be present.
Described above is only the embodiment of the application, it is noted that for the ordinary skill people of the art
For member, on the premise of the application principle is not departed from, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as the protection domain of the application.
Claims (10)
- A kind of 1. annular forging piece automatic flaw detection device, it is characterised in that including rotating driving device and detection means, the rotation Drive device includes limited roller and is respectively arranged at the drive shaft of the limited roller both sides, and the limited roller is held in ring Shape Forging inner surface, the drive shaft are held in annular forging piece outer surface and drive its rotation, and the detection means includes one Frame, the first mobile probe and the second mobile probe are provided with the support, first mobile probe moves along the first direction, Second mobile probe moves in a second direction, and the first direction is vertical with second direction, the first direction and annular Forging is axially in parallel, and first mobile probe and the second mobile probe are connected to supersonic detector.
- 2. annular forging piece automatic flaw detection device according to claim 1, it is characterised in that first mobile probe and Nameplate spraying device is separately installed with by two mobile probes.
- 3. annular forging piece automatic flaw detection device according to claim 1, it is characterised in that first mobile probe and Two mobile probes are separately installed with acoustooptic alarm system.
- 4. annular forging piece automatic flaw detection device according to claim 1, it is characterised in that first mobile probe and Two mobile probes are separately installed with encoder.
- 5. annular forging piece automatic flaw detection device according to claim 1, it is characterised in that first mobile probe and Two mobile probes are separately installed with liquid-jet device.
- 6. annular forging piece automatic flaw detection device according to claim 1, it is characterised in that the limited roller rolls installation In an electric pushrod.
- 7. annular forging piece automatic flaw detection device according to claim 1, it is characterised in that also including three back-up roller wheels, Mutually in 120 ° and rolling support in annular forging piece bottom between three back-up roller wheels.
- 8. annular forging piece automatic flaw detection device according to claim 1, it is characterised in that the support includes the first montant With the second montant, first mobile probe, which moves up and down, is installed on first montant.
- 9. annular forging piece automatic flaw detection device according to claim 8, it is characterised in that it is horizontal that the support also includes one Bar, described cross bar one end, which moves up and down, is installed on second montant, and the second mobile probe movement is installed on the cross bar.
- 10. annular forging piece automatic flaw detection device according to claim 9, it is characterised in that first montant and second Montant bottom is fixedly installed in an intelligent carriage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720727935.9U CN206832750U (en) | 2017-06-21 | 2017-06-21 | Annular forging piece automatic flaw detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720727935.9U CN206832750U (en) | 2017-06-21 | 2017-06-21 | Annular forging piece automatic flaw detection device |
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| Publication Number | Publication Date |
|---|---|
| CN206832750U true CN206832750U (en) | 2018-01-02 |
Family
ID=60777280
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720727935.9U Active CN206832750U (en) | 2017-06-21 | 2017-06-21 | Annular forging piece automatic flaw detection device |
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| Country | Link |
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| CN (1) | CN206832750U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107179352A (en) * | 2017-06-21 | 2017-09-19 | 张家港中环海陆特锻股份有限公司 | Annular forging piece automatic flaw detection device |
| CN115128085A (en) * | 2022-06-27 | 2022-09-30 | 江苏科技大学 | Large-scale ring rolling spare is from inside and outside defect testing platform of horizontal upset |
-
2017
- 2017-06-21 CN CN201720727935.9U patent/CN206832750U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107179352A (en) * | 2017-06-21 | 2017-09-19 | 张家港中环海陆特锻股份有限公司 | Annular forging piece automatic flaw detection device |
| CN115128085A (en) * | 2022-06-27 | 2022-09-30 | 江苏科技大学 | Large-scale ring rolling spare is from inside and outside defect testing platform of horizontal upset |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 215622 Jiangsu Province Zhangjiagang City Jinfeng Town Hexing Huashan Road Zhangjiagang Central Sea and Land High-end Equipment Co., Ltd. Patentee after: Zhangjiagang Zhonghuan Sea and Land High-end Equipment Co., Ltd. Address before: Suzhou City, Jiangsu province 215622 Zhangjiagang City Jin Fengzhen Hexing Road revitalization of central Zhangjiagang sea special forging Limited by Share Ltd Patentee before: ZHANGJIAGANG HAILU ANNULAR FORGING CO., LTD. |