CN206825161U - Anode automatic sander - Google Patents
Anode automatic sander Download PDFInfo
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- CN206825161U CN206825161U CN201720548598.7U CN201720548598U CN206825161U CN 206825161 U CN206825161 U CN 206825161U CN 201720548598 U CN201720548598 U CN 201720548598U CN 206825161 U CN206825161 U CN 206825161U
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- anode
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- sanding apparatus
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Abstract
The utility model provides a kind of anode automatic sander, and a set of grinding apparatus is arranged with the both sides of anode, and single grinding apparatus that covers includes：Platform；Sanding apparatus, it is made up of support, sander, transmission mechanism, installed in the top of platform, drives sander to implement lift movement polishing to anode side in the vertical direction by the transmission mechanism being arranged on support；Shift unit, installed in the upper surface of platform, it is connected with sanding apparatus, is made up of sliding equipment, drive mechanism, drive sliding equipment to implement to move perpendicular to the reciprocating linear of anode direction to sanding apparatus by drive mechanism, that is, move the relative position of sanding apparatus and anode；Locking device, it is corresponding up and down with sanding apparatus installed in the bottom of platform, it is made up of check lock lever, retaining mechanism, drives check lock lever to implement to position to anode side by retaining mechanism.The utility model overall construction design is reasonable, easy to operate, quick, and securely and reliably, cost is cheap, and reusable edible rate is high, has broad mass market application prospect.
Description
Technical field
The utility model belongs to electrolytic aluminium anode maintenance technology field, more particularly to a kind of anode automatic sander.
Background technology
, it is necessary to use substantial amounts of anode during electrolytic aluminium, the anode needed for a medium scale electrolytic aluminium factory
Just there are up to ten thousand.During the use of anode, corrosion, bending can occur for contact surface, cause surface to produce a large amount of pit-holes or wooden dipper song,
So that the actual contact surface of anode diminishes, resistance increase, increase electrisity consumption.In order to solve this problem, enterprise all adopts at present
Man-hour manually hand-held wire brush is taken to carry out polishing reparation to anode surface, workload is very big, and human cost is also very high, and efficiency is low
Under, polishing effect is poor；Meanwhile dust caused by polishing is also harmful to the body of operating personnel.
Therefore, it is highly desirable to explore a kind of anode automatic sander, automatically grinding can be carried out to anode automatically, reduced
Cost of labor, lifting polishing effect, improves production efficiency.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of anode automatic sander, makes it have overall carrying
The advantages of convenient, simple to operate, quick, cost is cheap, and safe and reliable and reusable edible rate is high.
To reach above-mentioned purpose, the utility model is achieved through the following technical solutions：
The utility model provides a kind of anode automatic sander, and a set of grinding apparatus is arranged with the both sides of anode, single
Set grinding apparatus includes：Platform；Sanding apparatus, it is made up of support, sander, transmission mechanism, installed in the top of platform, passes through
The transmission mechanism being arranged on support drives sander to implement lift movement polishing to anode side in the vertical direction；Displacement
Device, installed in the upper surface of platform, it is connected with the sanding apparatus, is made up of sliding equipment, drive mechanism, passes through driving machine
Structure drive sliding equipment to sanding apparatus implement perpendicular to anode direction reciprocating linear move, that is, move the sanding apparatus with
The relative position of the anode；Locking device, it is corresponding up and down with the sanding apparatus installed in the bottom of platform, by check lock lever,
Retaining mechanism forms, and drives check lock lever to implement to position to anode side by retaining mechanism.
Further, the sander is included on support sets slidable lifting seat, installed in lifting by guide plate
Electric notor on seat and the grinding wheel being arranged in electric notor rotating shaft, the lifting seat are connected with transmission mechanism, the polishing
Take turns and be provided with the arc-shaped concave to be fitted with anode outer wall for nylon wheel, its circumference.
Further, the transmission mechanism is made up of rack-mount screw mandrel and motor, the lifting seat and screw mandrel
Connection, realize that vertical lifting of the lifting seat on support moves by motor drive screw.
Further, the sanding apparatus also include be arranged on lifting seat tablet, be arranged on support both ends with sensing
Plate is engaged the proximity switch for controlling stroke range above and below lifting seat.
Further, the sliding equipment is by the line slideway on platform and the slide plate being slidably matched with line slideway
Composition, slide plate is driven to do linear reciprocating motion on line slideway by drive mechanism, the sanding apparatus is arranged on slide plate.
Further, the drive mechanism, retaining mechanism are using the hydraulic cylinder of carry potential overflow valve or the cylinder with pressure-reducing valve.
Further, the locking device is at least two groups, in upper and lower arranged for interval；The drive mechanism is at least two groups,
Arranged in spacing side by side.
Further, the locking device also includes being arranged on the adjusting nut of retaining mechanism and check lock lever junction and set
Put the polyurethane clamping head in check lock lever forward end.
Further, the sander also includes slewing equipment, on platform, is made up of panoramic table, torque motor, institute
Shift unit is stated on the panoramic table.
Further, the sander also includes being used for its totally enclosed protection hood, and the protection hood is connected with explosion-proof
Dust exhaust apparatus.
Compared with prior art, the utility model has the advantage of：The utility model proposes a kind of brand-new anode is automatic
Sander, the sander positions by using single-sided arrangement at least two groups of locking devices to anode, and is driven by motor
Screw mandrel drives two groups of nylon wheels to realize the automatically grinding to anode.Meanwhile by way of controlling cylinder pressure, control nylon wheel
Contact force between anode, it is ineffective so as to avoid too small contact force from causing polishing, or contact force is excessive causes excessive beat
Mill, reduce anode service life.
Other advantages, target and feature of the present utility model will be explained in the following description to a certain extent
State, and to a certain extent, based on will be apparent to those skilled in the art to investigating hereafter, or
Person can be instructed from practice of the present utility model.Target of the present utility model and other advantages can be said by following
Bright book is realized and obtained.
Brief description of the drawings
In order that the purpose of this utility model, technical scheme and advantage are clearer, below in conjunction with accompanying drawing to this practicality
It is new to be described in further detail, wherein：
Fig. 1 is the structural representation of the utility model sander；
Fig. 2 is the sanding apparatus structural representation in the utility model sander；
Fig. 3 is the shift unit structural representation in the utility model sander；
Fig. 4 is the locking device structure schematic diagram in the utility model sander；
Reference, 1- platforms, 2- supports, 3- lifting seats, 4- electric notors, 5- grinding wheels, 6- guide plates, 7- screw mandrels, 8-
Motor, 9- tablets, 10- proximity switches, 11- line slideways, 12- slide plates, 13- drive mechanisms, 14- check lock levers, 15- locking machines
Structure, 16- adjusting nuts, 17- polyurethane clamping heads, 18- anodes.
Embodiment
Preferred embodiment of the present utility model will be described in detail below；It should be appreciated that preferred embodiment is only
Explanation the utility model, rather than in order to limit the scope of protection of the utility model.
As shown in Figures 1 to 4, the present embodiment provides a kind of anode automatic sander, is arranged with the both sides of anode 18
A set of grinding apparatus, single grinding apparatus that covers include platform 1；Sanding apparatus, it is made up of, installs support 2, sander, transmission mechanism
In the top of platform, drive sander real to the side in the vertical direction of anode 18 by the transmission mechanism being arranged on support 2
Apply lift movement polishing；Specifically, the sander be included on support 2 by guide plate 6 set slidable lifting seat 3,
Electric notor 4 on lifting seat 3 and the grinding wheel 5 being arranged in the rotating shaft of electric notor 4, the transmission mechanism is by installing
Screw mandrel 7 and motor 8 on support 2 are formed, and the lifting seat 3 is connected with screw mandrel 7, and lifting seat is realized by the drive screw 7 of motor 8
The 3 vertical lifting motion on support 2, the lifting direction that guide plate is used for crane are controlled, and avoid crane from moving
Shakiness, influence effect of polishing；Shift unit, installed in the upper surface of platform 1, be connected with the sanding apparatus, by sliding equipment,
Drive mechanism 13 forms, and drives sliding equipment to implement perpendicular to the past of the direction of anode 18 sanding apparatus by drive mechanism 13
Complex line moves, that is, the relative position of the sanding apparatus and the anode 18 is moved, specifically, the sliding equipment is by installing
Line slideway 11 on the platform 1 and the slide plate 12 being slidably matched with line slideway 11 are formed, and slide plate is driven by drive mechanism 13
12 do linear reciprocating motion on line slideway 11, and the sanding apparatus is arranged on slide plate 12, led using line slideway
To control accuracy when avoiding frictional resistance from influenceing sanding apparatus progress power control；Locking device, installed in the bottom of platform 1,
It is corresponding up and down with the sanding apparatus, it is made up of check lock lever 14, retaining mechanism 15, check lock lever 14 is driven by retaining mechanism 15
The side of anode 18 is implemented to position, and the locking device is at least two groups, in upper and lower arranged for interval.
By using such scheme, the utility model sander enters by using the unilateral two groups of locking devices of arrangement to anode
Row positioning, and drive two groups of nylon wheels to realize the automatically grinding to anode by motor drive lead screw, also by controlling cylinder pressure
The mode of power, the contact force between nylon wheel and anode is controlled, it is ineffective so as to avoid too small contact force from causing polishing, or connect
Touch is excessive to cause excessive polishing, reduces anode service life.
Grinding wheel 5 in the present embodiment is nylon wheel, and the viscous phenomenon of scrap will not occur, influence effect of polishing, keep away simultaneously
Exempt from that phenomenon of excessively polishing occurs.Preferably, the circumference of the grinding wheel is provided with the arc-shaped concave to be fitted with the outer wall of anode 18, leads to
It is close with positive contact to cross the arc-shaped concave, beneficial to polishing, moreover it is possible to enhancing polishing area.
Tablet 9 that sanding apparatus in the present embodiment also includes being arranged on lifting seat 3, be arranged on the both ends of support 2 with
Tablet 9 is engaged the proximity switch 10 for controlling lifting seat stroke range about 3, is designed to effectively fight each other by this
Mill scope is controlled.
Drive mechanism 13, retaining mechanism 15 in the present embodiment can use the hydraulic cylinder of carry potential overflow valve；Band can also be used
The cylinder of pressure-reducing valve, the latter that this example is selected, is driven, and be equipped with pressure control device, it is ensured that sanding apparatus is in gas using cylinder
Surface contact force under the driving of cylinder with anode reaches setting range.
Drive mechanism 13 in the present embodiment is at least two groups, is arranged in spacing side by side.So, stable push-and-pull is advantageous to
Slide plate.
Locking device in the present embodiment also includes being arranged on retaining mechanism 15 and the adjusting nut of the junction of check lock lever 14
16, shaft position is stretched out for adjusting retaining mechanism, ensures the positioning precision of anode 18 and is arranged on the forward end of check lock lever 14
Polyurethane clamping head 17, for directly being contacted with anode 18, avoid damage to anode 18.
Sander in the present embodiment also includes slewing equipment (not shown), and installation on the platform 1, (is not drawn by panoramic table
Go out), torque motor (not shown) composition, the shift unit be arranged on the panoramic table on.So, can make to be arranged on displacement dress
The sanding apparatus put on the slide plate 12 of sliding equipment turns an angle relative to anode 18, is rotated not unclamping locking device
In the case of anode, it is easy to carry out comprehensive polishing to the vertical facade of difference of anode.
Sander in the present embodiment also includes being used for its totally enclosed protection hood (not shown), and the protection hood connects
It is connected to explosion-proof dust exhaust apparatus (not shown).So, can the control of caused aluminum dust exists in anodic process of polishing by the sander
In certain spatial dimension, and the collection concentrated using explosion-proof dust exhaust apparatus to it is handled.
The operation principle of this anode automatic sander under brief description：
When anode 18 is transplanted on the polishing position of the sander, the check lock lever 14 of the locking device of anode side first exists
The check lock lever 14 with the contact position of anode 18, then the opposite side locking device of anode is run in the presence of its retaining mechanism 15
Anode is clamped in the presence of its retaining mechanism 15；Then, the sanding apparatus of both sides leans under the driving of respective shift unit
Nearly anode 18, and cause the grinding wheel 5 on sanding apparatus to need polishing surface to be bonded with anode 18, grinding wheel 5 is in electric notor 4
Driving under the surface of rotary-grinding anode 18, and drive lifting seat 3 to be moved up and down with grinding wheel 5 by motor 8 and screw mandrel 7,
So as to realize the overall polishing of anode 18, and polishing region scope by be arranged on the proximity switch up and down 10 at the both ends of support 2 with
The tablet 9 being arranged on lifting seat 3 is engaged realization positioning and determined.
Finally illustrate, above example is only unrestricted to illustrate the technical solution of the utility model, although ginseng
The utility model is described in detail according to preferred embodiment, it will be understood by those within the art that, can be to this
The technical scheme of utility model is modified or equivalent substitution, and without departing from the objective and scope of the technical program, it all should
Cover among right of the present utility model.
Claims (10)
1. a kind of anode automatic sander, it is characterised in that a set of grinding apparatus, single set are arranged with the both sides of anode (18)
Grinding apparatus includes：Platform (1)；Sanding apparatus, it is made up of support (2), sander, transmission mechanism, installed in the top of platform,
Sander is driven to implement lift movement polishing to anode side in the vertical direction by the transmission mechanism being arranged on support；
Shift unit, installed in the upper surface of platform, it is connected with the sanding apparatus, is made up of sliding equipment, drive mechanism (13), is led to
Mechanism of overdriving drives sliding equipment to implement to move perpendicular to the reciprocating linear of anode direction to sanding apparatus, that is, moves described beat
The relative position of mill apparatus and the anode；Locking device, it is corresponding up and down with the sanding apparatus installed in the bottom of platform,
It is made up of check lock lever (14), retaining mechanism (15), drives check lock lever to implement to position to anode side by retaining mechanism.
2. anode automatic sander according to claim 1, it is characterised in that the sander, which is included on support, to be passed through
Guide plate (6) sets slidable lifting seat (3), the electric notor (4) on lifting seat and is arranged on electric notor rotating shaft
On grinding wheel (5), the lifting seat is connected with transmission mechanism, and the grinding wheel is nylon wheel, and its circumference is provided with and anode
The arc-shaped concave that outer wall fits.
3. anode automatic sander according to claim 2, it is characterised in that the transmission mechanism is by installed in support
On screw mandrel (7) and motor (8) composition, the lifting seat is connected with screw mandrel, realizes lifting seat in support by motor drive screw
On vertical lifting motion.
4. anode automatic sander according to claim 2, it is characterised in that the sanding apparatus also includes being arranged on liter
Tablet (9) on drop seat, it is arranged on support both ends and is engaged with tablet for controlling connecing for stroke range above and below lifting seat
Nearly switch (10).
5. anode automatic sander according to claim 1, it is characterised in that the sliding equipment is by platform
Line slideway (11) and be slidably matched with line slideway slide plate (12) composition, by drive mechanism drive slide plate in line slideway
On do linear reciprocating motion, the sanding apparatus is arranged on slide plate.
6. anode automatic sander according to claim 1, it is characterised in that the drive mechanism, retaining mechanism use
The hydraulic cylinder of carry potential overflow valve or the cylinder with pressure-reducing valve.
7. anode automatic sander according to claim 6, it is characterised in that the locking device is at least two groups, is in
Upper and lower arranged for interval；The drive mechanism is at least two groups, is arranged in spacing side by side.
8. anode automatic sander according to claim 7, it is characterised in that the locking device also includes being arranged on lock
The adjusting nut (16) of tight mechanism and check lock lever junction and the polyurethane clamping head (17) for being arranged on check lock lever forward end.
9. according to the anode automatic sander described in claim any one of 1-8, it is characterised in that the sander also includes back
Rotary device, on platform, it is made up of panoramic table, torque motor, the shift unit is arranged on the panoramic table.
10. anode automatic sander according to claim 9, it is characterised in that the sander also includes complete for its
The protection hood of closing, the protection hood are connected with explosion-proof dust exhaust apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720548598.7U CN206825161U (en) | 2017-05-17 | 2017-05-17 | Anode automatic sander |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720548598.7U CN206825161U (en) | 2017-05-17 | 2017-05-17 | Anode automatic sander |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206825161U true CN206825161U (en) | 2018-01-02 |
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ID=60771908
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720548598.7U Active CN206825161U (en) | 2017-05-17 | 2017-05-17 | Anode automatic sander |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206825161U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106965065A (en) * | 2017-05-17 | 2017-07-21 | 中冶赛迪装备有限公司 | Anode automatic sander |
-
2017
- 2017-05-17 CN CN201720548598.7U patent/CN206825161U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106965065A (en) * | 2017-05-17 | 2017-07-21 | 中冶赛迪装备有限公司 | Anode automatic sander |
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