CN206824652U - A kind of high temperature foundry alloy casting shunting purifier - Google Patents

A kind of high temperature foundry alloy casting shunting purifier Download PDF

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Publication number
CN206824652U
CN206824652U CN201720691374.1U CN201720691374U CN206824652U CN 206824652 U CN206824652 U CN 206824652U CN 201720691374 U CN201720691374 U CN 201720691374U CN 206824652 U CN206824652 U CN 206824652U
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shunting
pod apertures
high temperature
molten steel
foundry alloy
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金开锋
侍文华
彭伟平
吴瑞云
周志坚
李中波
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JIANGSU SINAGRT MATERIALS TECHNOLOGIES Co Ltd
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JIANGSU SINAGRT MATERIALS TECHNOLOGIES Co Ltd
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Abstract

The utility model belongs to high temperature foundry alloy casting processing technique field, cast more particularly to a kind of high temperature foundry alloy with shunting purifier, including lautertuns and shunting disk, lautertuns is located at the top of shunting disk, the bottom of lautertuns is provided with two molten steel ostiums, molten steel ostium is ladder circular hole, filter is provided with molten steel ostium, some partition panels are provided with shunting disk, partition panel is arranged in a crossed manner, shunting disk is divided into some splitter boxs by partition panel, splitter box edge intersect leave 100mm skies every, shunting trench bottom is provided with some pod apertures, the distance between two adjacent pod apertures are equal sized, the quantity of pod apertures is even number, pod apertures are stepped circular hole, the second filter is provided with pod apertures, cut-off is provided between each two pod apertures.The purpose of this utility model is:A kind of high temperature foundry alloy casting shunting purifier is aimed to provide, available for the effect that even distributary pouring and purification molten steel are carried out to foundry alloy die assembly.

Description

A kind of high temperature foundry alloy casting shunting purifier
Technical field
The utility model belongs to high temperature foundry alloy casting processing technique field, and in particular to a kind of high temperature foundry alloy casting is used Shunt purifier.
Background technology
High temperature alloy refers to using iron, nickel, cobalt as matrix, can be under more than 600 DEG C temperature ranges and certain stress A kind of metal material of long-term work, it has higher elevated temperature strength, good anti-oxidant and corrosion resistance, and good is tired Labor performance.High temperature alloy is raw material important in metal industry, is widely used in Aeronautics and Astronautics, oil, nuclear industry, naval vessel A kind of important materials.Cast superalloy is to pass through tune with reconfiguring according to certain production technology fusing by each element Section each element composition and alloying are simultaneously poured into a mould and solidified so as to reach the purpose of required performance, and these performances include resistance to High temperatures, excellent elevated temperature strength and good fatigue behaviour etc.;Now with Aero-Space engine and industrial combustion gas The raising of the performances such as turbine, higher and higher requirement is proposed to the quality of high-temperature alloy material.
Cast superalloy because in composition active element it is more, it is strict to impurity content requirement, typically in vaccum sensitive stove Interior melting is simultaneously cast as master alloy ingot, then by master alloy ingot remelting and is poured into vaccum sensitive stove or vacuum electroslag furnace etc. again Casting.Therefore the quality of master alloy ingot has a significant impact to the quality of high-temperature alloy casting, and the purified treatment of molten steel is particularly important; Master alloy ingot main flow format diameter is 31.5mm, 50mm, 70mm, 80mm etc. at present, is highly 400~1000mm;With melting The raising of capacity of equipment, for currently used vacuum smelting equipment more than 1 ton, one set of die includes thirty or forty root mould steel at least Pipe, at most reaches up to a hundred, while a stove casting die group number reaches 2~4 groups;At present using different-diameter steel pipe as mould, Problems with occurs using vacuum induction melting furnace production high temperature foundry alloy:When be unable to Simultaneous Stabilization to large number of The mould of cast molten steel, especially corner location easily stops in mould tube, causes foundry alloy bar Quality Down, or even report It is useless;Second, molten steel flows directly into mould steel pipe in steel pouring process, metal and nonmetal inclusion may be flowed into molten steel, cause mother Alloy bar material Quality Down, or even scrap.
Utility model content
The purpose of this utility model is:Aim to provide a kind of high temperature foundry alloy casting shunting purifier, available for pair Foundry alloy die assembly carries out even distributary pouring and purifies the effect of molten steel.
To realize above-mentioned technical purpose, the technical solution adopted in the utility model is as follows:
A kind of high temperature foundry alloy casting shunting purifier, including lautertuns and shunting disk, the lautertuns, which is located at, to be divided The top of flow table, the bottom of the lautertuns are provided with two molten steel ostiums, and the molten steel ostium is ladder circular hole, and described two Individual molten steel ostium center spacing is 180mm and is symmetrically distributed in filtering trench bottom, and filtering is provided with the molten steel ostium Piece, the shunting disk is interior to be provided with some partition panels, and the partition panel is arranged in a crossed manner, and shunting disk is divided into some points by the partition panel Chute, the splitter box intersects in edge leaves 100mm skies every the shunting trench bottom is provided with some pod apertures, described adjacent The distance between two pod apertures it is equal sized, the quantity of the pod apertures is even number, and the pod apertures are stepped circular hole, The second filter is provided with the pod apertures, cut-off is provided between each two pod apertures.
Using the utility model of above-mentioned technical proposal, when shunting purifier is used in a kind of use high temperature foundry alloy casting Wait, filter is arranged on pod apertures installed in molten steel ostium, the second filter first, used between shunting disk and mould steel pipe With the insulation asbestos interval of the supporting opening of shunting disk, the bleed-out phenomenon of mould is prevented with this;Lautertuns is shelved among shunting disk, Molten steel is first smoothly assigned to pod apertures in the middle part of shunting disk by lautertuns, after after middle part, mould tube is full of molten steel, molten steel ability Overflow across and separate gradually cast edge mould tube, the pod apertures in the mould tube and shunting disk of die assembly correspond.
Further limit, the length dimension of the lautertuns is 420mm, width dimensions 250mm, height dimension are 110mm, wall thickness dimension 27mm, base thickness size are 30mm, such design, the quality of lautertuns can be made good, service life It is longer.
Further limit, the length dimension of the shunting disk is 660mm, width dimensions 412mm, wall thickness dimension are 27mm, base thickness size are 30mm, such design, shunting disk quality can be made good, service life is longer.
Further limit, the upper diameter size of the molten steel ostium is 100mm, depth size 20mm, bottom are straight Footpath size is 85mm, depth size 10mm, such design, and filter can be enable preferably to be arranged on molten steel ostium It is interior and disclosure satisfy that molten steel flows through the needs that steel flow enters hole.
Further limit, the upper diameter sizes of the pod apertures is 30mm, depth size 15mm, lower diameter size For 15mm, depth size 15mm, such design, it can be arranged on the second filter more firm in pod apertures.
Further limit, the quantity of the partition panel is 2~3, and the water conservancy diversion hole number in one splitter box is 8 ~12, such design is versatile, disclosure satisfy that most of production needs.
Further limit, it is described cut-off be isosceles trapezoid separate and top size be 10mm~15mm, following size be 20mm~25mm, height dimension are 20mm~25mm, such design, can make to retain a certain amount of molten steel in two cut-offs, Every mould steel pipe is set to be filled with molten steel, it is ensured that without the phenomenon that stops.
Further limit, the filter and the second filter are zirconium oxide material and aperture is 20ppi, such Design, can make that filtration can be functioned well as in casting process, it is ensured that flow into the molten steel cleaning no-sundries of mould steel pipe.
Brief description of the drawings
The utility model can be further illustrated by the nonlimiting examples that accompanying drawing provides;
Fig. 1 is the stereochemical structure signal that a kind of high temperature foundry alloy casting of the utility model shunts purifier embodiment Figure;
Fig. 2 is the cross-section structure signal that a kind of high temperature foundry alloy casting of the utility model shunts purifier embodiment Figure;
Main element symbol description is as follows:
Lautertuns 1, molten steel ostium 11, filter 12, shunting disk 2, partition panel 21, splitter box 22, sky are every 23, pod apertures 24th, the second filter 25, cut-off 26.
Embodiment
In order that the utility model may be better understood in those skilled in the art, it is right with reference to the accompanying drawings and examples Technical solutions of the utility model further illustrate.
As shown in Figure 1 and Figure 2, a kind of high temperature foundry alloy casting shunting purifier of the present utility model, including lautertuns 1 and shunting disk 2, lautertuns 1 be located at the top of shunting disk 2, the bottom of lautertuns 1 is provided with two molten steel ostiums 11, steel flow It is ladder circular hole to enter hole 11, and two center spacing of molten steel ostium 11 are 180mm and are symmetrically distributed in the bottom of lautertuns 1, molten steel Filter 12 is provided with ostium 11, some partition panels 21 are provided with shunting disk 2, partition panel 21 is arranged in a crossed manner, and partition panel 21 will Shunting disk 2 is divided into some splitter boxs 22, and splitter box 22 intersects in edge leaves 100mm skies every 23, if the bottom of splitter box 22 is provided with The distance between dry pod apertures 24, adjacent two pod apertures 24 are equal sized, and the quantity of pod apertures 24 is even number, pod apertures 24 For stepped circular hole, pod apertures 24 are interior to be provided with the second filter 25, and cut-off 26 is provided between each two pod apertures 24.
In the present embodiment, when using a kind of casting of high temperature foundry alloy with shunting purifier, first by filter 12, which are arranged on molten steel ostium 11, the second filter 25, is arranged on pod apertures 24, between shunting disk 2 and mould steel pipe with shunting The insulation asbestos interval of the supporting opening of disk, the bleed-out phenomenon of mould is prevented with this;Lautertuns 1 is shelved among shunting disk, molten steel The middle part pod apertures 24 of shunting disk 2 are first smoothly assigned to by lautertuns 1, after after middle part, mould tube is full of molten steel, molten steel ability Overflow across and separate 26 gradual cast edge mould tubes, the pod apertures 24 in the mould tube and shunting disk of die assembly correspond.
It is preferred that the length dimension of lautertuns 1 is 420mm, width dimensions 250mm, height dimension 110mm, wall thickness dimension It is 30mm for 27mm, base thickness size, such design can make that the quality of lautertuns 1 is good, and service life is longer.In fact, Length dimension, width dimensions, height dimension, wall thickness dimension and the base thickness size of lautertuns 1 can be considered as the case may be.
It is preferred that the length dimension of shunting disk 2 is 660mm, width dimensions 412mm, wall thickness dimension 27mm, base thickness size For 30mm, such design can make that the mass of shunting disk 2 is good, and service life is longer.In fact, can also be as the case may be Consider length dimension, width dimensions, wall thickness dimension and the base thickness size of shunting disk 2.
It is preferred that the upper diameter size that steel flow enters hole 11 is 100mm, depth size 20mm, lower diameter size are 85mm, depth size 10mm, such design, filter 12 can be enable preferably to be arranged in molten steel ostium 11, And it disclosure satisfy that molten steel flows through the needs that steel flow enters hole 11.In fact, molten steel ostium can also be considered as the case may be 11 physical dimension.
It is preferred that the upper diameter size of pod apertures 24 is 30mm, depth size 15mm, lower diameter size are 15mm, hole Deep size is 15mm, such design, can be arranged on the second filter 25 more firm in pod apertures 24.In fact, The physical dimension of pod apertures 24 can be considered as the case may be.
It is preferred that the quantity of partition panel 21 is 2~3, the quantity of pod apertures 24 in a splitter box 22 is 8~12, this The design of sample, it is versatile, it disclosure satisfy that most of production needs.In fact, partition panel can also be considered as the case may be The quantity of pod apertures 24 in 21 quantity and splitter box 22.
It is preferred that cut-off 26 be isosceles trapezoid separate and top size be 10mm~15mm, following size be 20mm~25mm, Height dimension is 20mm~25mm, such design, can make to retain a certain amount of molten steel in two cut-offs 26, make every mould Steel pipe is filled with molten steel, it is ensured that without the phenomenon that stops.In fact, the structure of cut-off 26 can also be considered as the case may be.
It is preferred that the filter 25 of filter 12 and second is zirconium oxide material and aperture is 20ppi, such design can So as to filtration can be functioned well as in casting process, it is ensured that flow into the molten steel cleaning no-sundries of mould steel pipe.In fact, Material and the aperture of the filter 25 of filter 12 and second can also be considered as the case may be.
The merely exemplary explanation of above-described embodiment principle of the present utility model and its effect are new not for this practicality is limited Type.Any person skilled in the art can all be carried out without prejudice under spirit and scope of the present utility model to above-described embodiment Modifications and changes.Therefore, all those of ordinary skill in the art are without departing from the spirit disclosed in the utility model With all equivalent modifications completed under technological thought or change, should be covered by claim of the present utility model.

Claims (8)

1. a kind of high temperature foundry alloy casting shunting purifier, including lautertuns(1)And shunting disk(2), it is characterised in that:Institute State lautertuns(1)Positioned at shunting disk(2)Top, the lautertuns(1)Bottom be provided with two molten steel ostiums(11), it is described Molten steel ostium(11)For ladder circular hole, described two molten steel ostiums(11)Center spacing is 180mm and was symmetrically distributed in Filter pocket(1)Bottom, the molten steel ostium(11)It is interior to be provided with filter(12), the shunting disk(2)It is interior to be provided with some partition panels (21), the partition panel(21)It is arranged in a crossed manner, the partition panel(21)By shunting disk(2)It is divided into some splitter boxs(22), it is described Splitter box(22)Edge intersect leave 100mm skies every(23), the splitter box(22)Bottom is provided with some pod apertures(24), institute State two adjacent pod apertures(24)The distance between equal sized, the pod apertures(24)Quantity be even number, the water conservancy diversion Hole(24)For stepped circular hole, the pod apertures(24)Inside it is provided with the second filter(25), each two pod apertures(24)It Between be provided with cut-off(26).
A kind of 2. high temperature foundry alloy casting shunting purifier according to claim 1, it is characterised in that:The filtering Groove(1)Length dimension be 420mm, width dimensions 250mm, height dimension 110mm, wall thickness dimension 27mm, base thickness chi Very little is 30mm.
A kind of 3. high temperature foundry alloy casting shunting purifier according to claim 1, it is characterised in that:The shunting Disk(2)Length dimension be 660mm, width dimensions 412mm, wall thickness dimension 27mm, base thickness size be 30mm.
A kind of 4. high temperature foundry alloy casting shunting purifier according to claim 2, it is characterised in that:The molten steel Ostium(11)Upper diameter size be 100mm, depth size 20mm, lower diameter size are 85mm, depth size is 10mm。
A kind of 5. high temperature foundry alloy casting shunting purifier according to claim 3, it is characterised in that:The water conservancy diversion Hole(24)Upper diameter size be 30mm, depth size 15mm, lower diameter size are 15mm, depth size 15mm.
6. a kind of high temperature foundry alloy casting shunting purifier according to Claims 1 to 5 any one, its feature exist In:The partition panel(21)Quantity be 2~3, one splitter box(22)Interior pod apertures(24)Quantity is 8~12 It is individual.
A kind of 7. high temperature foundry alloy casting shunting purifier according to claim 6, it is characterised in that:The cut-off (26)For isosceles trapezoid separate and top size be 10mm~15mm, following size is 20mm~25mm, height dimension 20mm ~25mm.
A kind of 8. high temperature foundry alloy casting shunting purifier according to claim 7, it is characterised in that:The filtering Piece(12)With the second filter(25)It is zirconium oxide material and aperture is 20ppi.
CN201720691374.1U 2017-06-14 2017-06-14 A kind of high temperature foundry alloy casting shunting purifier Active CN206824652U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108637200A (en) * 2018-04-03 2018-10-12 东北大学 The long flat bloom semi-continuous casting device of big specification magnesium alloy
CN110373554A (en) * 2019-08-30 2019-10-25 云南锡业股份有限公司铜业分公司 A kind of safe casting system of Rotary Anode Furnace and its method for safely carrying out
CN110899677A (en) * 2019-12-09 2020-03-24 江苏隆达超合金航材有限公司 Module for pouring high-temperature alloy master alloy and independent heating and die assembling method of splitter plate
CN112338154A (en) * 2020-10-23 2021-02-09 江苏隆达超合金航材有限公司 Casting flow dividing device for improving yield of cast high-temperature alloy
CN113976829A (en) * 2021-07-29 2022-01-28 江苏奇纳新材料科技有限公司 Casting system and casting method for vacuum induction melting of high-temperature alloy
CN114309498A (en) * 2021-12-28 2022-04-12 江苏隆达超合金航材有限公司 Splitter plate for casting high-temperature alloy master alloy
CN114850425A (en) * 2022-03-03 2022-08-05 江苏奇纳新材料科技有限公司 Sequential pouring flow distribution disc

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108637200A (en) * 2018-04-03 2018-10-12 东北大学 The long flat bloom semi-continuous casting device of big specification magnesium alloy
CN108637200B (en) * 2018-04-03 2019-12-24 东北大学 Large-size magnesium alloy long slab ingot semi-continuous casting device
CN110373554A (en) * 2019-08-30 2019-10-25 云南锡业股份有限公司铜业分公司 A kind of safe casting system of Rotary Anode Furnace and its method for safely carrying out
CN110373554B (en) * 2019-08-30 2024-01-16 云南锡业股份有限公司铜业分公司 Rotary anode furnace safe casting system and safe operation method thereof
CN110899677A (en) * 2019-12-09 2020-03-24 江苏隆达超合金航材有限公司 Module for pouring high-temperature alloy master alloy and independent heating and die assembling method of splitter plate
CN110899677B (en) * 2019-12-09 2021-06-08 江苏隆达超合金航材有限公司 Module for pouring high-temperature alloy master alloy and independent heating and die assembling method of splitter plate
CN112338154A (en) * 2020-10-23 2021-02-09 江苏隆达超合金航材有限公司 Casting flow dividing device for improving yield of cast high-temperature alloy
CN113976829A (en) * 2021-07-29 2022-01-28 江苏奇纳新材料科技有限公司 Casting system and casting method for vacuum induction melting of high-temperature alloy
CN114309498A (en) * 2021-12-28 2022-04-12 江苏隆达超合金航材有限公司 Splitter plate for casting high-temperature alloy master alloy
CN114309498B (en) * 2021-12-28 2023-10-20 江苏隆达超合金航材有限公司 Flow distribution disc for pouring master alloy of high-temperature alloy
CN114850425A (en) * 2022-03-03 2022-08-05 江苏奇纳新材料科技有限公司 Sequential pouring flow distribution disc
CN114850425B (en) * 2022-03-03 2024-04-09 江苏奇纳新材料科技有限公司 Sequential pouring diverter disc

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