CN206820013U - Infeed set-up and diced system - Google Patents

Abstract

Infeed set-up and diced system provided by the utility model, it is related to hull cell cutting technique field.The infeed set-up includes frame and crosscutting tool and alignment system in frame, and crosscutting tool is used to cut hull cell.Crosscutting tool includes bearing and cutting knife, and bearing is fixedly installed in frame, and cutting knife is on bearing.Alignment system includes sensor, and sensor is located at the top of hull cell, for detecting the position of hull cell.The infeed set-up positioning precision is high, and cutting efficiency is high, and manipulation is convenient.Diced system provided by the utility model, including transmission unit and above-mentioned infeed set-up, automation cutting can be achieved, the CIGS flexible thin-film batteries volume based on stainless steel backing is cut, product qualification rate is high.

Description

Infeed set-up and diced system

Technical field

Hull cell cutting technique field is the utility model is related to, is in particular to a kind of infeed set-up and cutting System.

Background technology

It is existing to be related in solar cell cutting technique, mostly using the laser beam under certain wave band, it is irradiated to using it The energy discharged during battery surface makes hull cell melt and evaporate, to reach the purpose of cutting.

But, it is necessary to clear up molten slag after using laser cutting, complex steps.And the CIGS based on stainless steel backing is flexible Hull cell, bad more, the otch out-of-flatness of appearance of battery, cut place can be also damaged according to laser technology cutting, Easily electrode is caused to damage, the qualification rate and efficiency of cutting are lower.

In view of this, infeed set-up is designed and manufactured, for entering to the CIGS flexible thin-film batteries based on stainless steel backing Row cutting, there is higher cutting efficiency and battery is not damaged, be to be badly in need of changing in current thin film battery cutting technique field Kind technical problem.

Utility model content

The purpose of this utility model is to provide a kind of infeed set-up, by setting crosscutting tool and alignment system, positioning Precisely, cutting efficiency is high, and the cutting qualification rate of product is high.

The purpose of this utility model, which also resides in, provides a kind of diced system, including transmission unit and above-mentioned infeed set-up, Reduce the labor intensity of worker, improve the cutting efficiency of hull cell, it is practical.

The utility model, which improves its technical problem, to be realized using following technical scheme.

A kind of infeed set-up provided by the utility model, the infeed set-up include frame and the horizontal stroke in the frame Cut unit and alignment system, the crosscutting tool are used to cut hull cell.

The crosscutting tool includes bearing and cutting knife, and the bearing is fixedly installed in the frame, and the cutting knife is located at On the bearing.The alignment system includes sensor, and the sensor is located at the top of the hull cell, for detecting State the position of hull cell.

Further, the sensor includes cursor sensor, and two sides of the hull cell are provided with positioning hole, described Cursor sensor is used to detecting the position of the positioning hole, to judge the Cutting Length of the hull cell.

Further, the sensor includes color mark sensor, and two sides of the hull cell are provided with colour code, institute Color mark sensor is stated to be used to detecting the position of the colour code, to judge the Cutting Length of the hull cell.

Further, the crosscutting tool includes lift cylinder, and the lift cylinder is fixedly connected with the cutting knife, is used for Drive the cutting knife along moved perpendicular to the direction of the hull cell, to cut the hull cell.

Further, the infeed set-up also includes press mold component, and the press mold component includes press mold seat and press mold block, institute State and through hole is offered on press mold seat, the press mold block is in the through hole and can be moved in the through hole, the thin-film electro Pond passes through out of described through hole；The press mold block optionally compresses the hull cell, is easy to the crosscutting tool cutting institute State hull cell.

Further, the infeed set-up also includes traction component, and the traction component includes sliding part and traction chuck, The sliding part is fixedly connected with the traction chuck, the traction chuck be used for will be crosscutting after the hull cell remove.

Further, the traction component also includes the axis of guide, and the axis of guide is located at the both sides of the frame, the cunning Dynamic portion is slidably connected with the axis of guide, and the sliding part can do linear reciprocating motion along the axis of guide.

Further, the infeed set-up also includes control unit, described control unit respectively with the crosscutting tool, institute State alignment system, the press mold component connects with the traction component, control respectively the crosscutting tool, the alignment system, The press mold component and the traction component.

A kind of diced system provided by the utility model, the diced system include transmission unit and above-mentioned crosscutting dress Put, the infeed set-up is connected with the transmission unit, and the hull cell is delivered to the infeed set-up by the transmission unit.

Further, the diced system also includes straightening unit, and the straightening unit includes upper pressure wheel and lower pressure wheel, institute State hull cell and passed through between the upper pressure wheel and the lower pressure wheel, for by the flexible CIGS hull cell of stainless steel backing Flatten, straightening.

Infeed set-up and diced system provided by the utility model have the beneficial effect of the following aspects：

Infeed set-up provided by the utility model, including frame and crosscutting tool and alignment system in frame, it is horizontal Cut unit is used to cut hull cell.By setting bearing and cutting knife in crosscutting tool, and bearing is fixedly installed in frame, Cutting knife is used to cut hull cell by cutting knife on bearing.Alignment system includes sensor, and sensor is located at into hull cell Top, for detecting the position of hull cell, to judge the Cutting Length of hull cell.The infeed set-up positioning precision is high, Cutting efficiency is high, and manipulation is convenient.

Diced system provided by the utility model, including transmission unit and above-mentioned infeed set-up, by transmission unit and horizontal stroke Cutting apparatus connects, and for providing cutting raw material for infeed set-up, automation cutting can be achieved, to the CIGS based on stainless steel backing Flexible thin-film battery volume is cut, and cutting efficiency is high, and product qualification rate is high.

Brief description of the drawings

, below will be to required use in embodiment in order to illustrate more clearly of the technical scheme of the utility model embodiment Accompanying drawing be briefly described, it will be appreciated that the following drawings illustrate only some embodiments of the present utility model, therefore should not be by Regard the restriction to scope as, for those of ordinary skill in the art, on the premise of not paying creative work, may be used also To obtain other related accompanying drawings according to these accompanying drawings.

Fig. 1 is the composition frame chart for the infeed set-up that the utility model specific embodiment provides；

Fig. 2 is the structural representation for the infeed set-up that the utility model specific embodiment provides；

Fig. 3 is the structural representation of the hull cell raw material for the infeed set-up that the utility model specific embodiment provides；

Fig. 4 is the structural representation of the press mold component for the infeed set-up that the utility model specific embodiment provides；

Fig. 5 is the structural representation for the diced system that the utility model specific embodiment provides；

Fig. 6 is the structural representation of the straightening unit for the infeed set-up that the utility model specific embodiment provides.

Icon：100- infeed set-ups；101- frames；103- hull cells；1031- positioning holes；1033- colour codes； 105- waste material leak；110- crosscutting tools；111- bearings；113- cutting knifes；115- lift cylinders；120- rip cutting units；130- determines Position system；140- press mold components；141- press mold seats；143- press mold blocks；1411- through holes；150- traction components；The 151- axis of guides； 160- transmission units；161- straightening units；1611- upper pressure wheels；1613- lower pressure wheels；170- control units；200- diced systems； 210- cover bodies；220- human-computer interaction interfaces.

Embodiment

It is new below in conjunction with this practicality to make the purpose, technical scheme and advantage of the utility model embodiment clearer Accompanying drawing in type embodiment, the technical scheme in the embodiment of the utility model is clearly and completely described, it is clear that is retouched The embodiment stated is the utility model part of the embodiment, rather than whole embodiments.Generally here described in accompanying drawing and The component of the utility model embodiment shown can be configured to arrange and design with a variety of.

Therefore, the detailed description of the embodiment of the present utility model to providing in the accompanying drawings is not intended to limit requirement below The scope of the utility model of protection, but it is merely representative of selected embodiment of the present utility model.Based in the utility model Embodiment, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, all Belong to the scope of the utility model protection.

In description of the present utility model, it is to be understood that the orientation or position relationship of the instruction such as term " on ", " under " For based on orientation shown in the drawings or position relationship, or the utility model product using when the orientation or position usually put Relation, or the orientation that usually understands of those skilled in the art or position relationship, are for only for ease of description the utility model Described with simplifying, rather than the equipment or element of instruction or hint meaning there must be specific orientation, with specific orientation structure Make and operate, therefore it is not intended that to limitation of the present utility model.

" first " of the present utility model, " second " etc., it is used only for being distinguish between in description, not special contains Justice.

In description of the present utility model, it is also necessary to which explanation, unless otherwise clearly defined and limited, term " are set Put ", " installation " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected；Can To be to be joined directly together, can also be indirectly connected by intermediary.For the ordinary skill in the art, can be specific Situation understands concrete meaning of the above-mentioned term in the utility model.

Fig. 1 is the composition frame chart for the infeed set-up 100 that the utility model specific embodiment provides, and Fig. 2 is the utility model The structural representation for the infeed set-up 100 that specific embodiment provides, refer to Fig. 1 and Fig. 2.

A kind of infeed set-up 100 that the present embodiment provides, infeed set-up 100 include frame 101 and in frames 101 Crosscutting tool 110 and alignment system 130, crosscutting tool 110 are used to cut hull cell 103.Infeed set-up 100 also includes press mold Component 140, traction component 150 and control unit 170.

Specifically, crosscutting tool 110 includes bearing 111, cutting knife 113 and lift cylinder 115, and bearing 111 is fixedly installed in In frame 101, cutting knife 113 is on bearing 111.Cutting knife 113 includes handle of a knife and blade, and handle of a knife is fixedly connected with blade, lifting Cylinder 115 is installed on bearing 111 and is connected with handle of a knife, and lift cylinder 115, which moves up and down, drives handle of a knife to rise whereabouts, so that Cutting knife 113 perpendicular to the direction of hull cell 103 along moving, cut hull cell 103.

Alternatively, guide rail is additionally provided with bearing 111, is moved when handle of a knife moves up and down along guide rail.So set and may insure Blade straight up and down, ensures that otch is straight, neat, is advantageous to improve the qualification rate of cutting finished product.

In addition, the infeed set-up 100 can also set transmission unit 160, rip cutting unit 120, beveling unit etc., wherein, The set location of rip cutting unit 120 and beveling unit can be according to adjustment be actually needed, and its quantity can also flexibly be set, here It is not especially limited.For example during for cutting hull cell 103, installing rip cutting unit 120 additional in the rear end of crosscutting tool 110 and inhaling Attached component, collector unit etc., you can the flexible thin-film battery cut roll based on stainless steel backing is cut into and can be directly used for stitch welding life The normal cell of production.

Fig. 3 is the structural representation of the raw material of hull cell 103 for the infeed set-up 100 that the utility model specific embodiment provides Figure, refer to Fig. 3.

Alignment system 130 includes sensor, and sensor is located at the top of hull cell 103, for detecting hull cell 103 Position.

Alternatively, sensor includes cursor sensor, and two sides of hull cell 103 are provided with positioning hole 1031, and cursor passes Sensor is used to detecting the position of positioning hole 1031, to judge the Cutting Length of hull cell 103.

Or sensor includes color mark sensor, two sides of hull cell 103 are provided with colour code 1033, and colour code passes Sensor is used to detecting the position of colour code 1033, to judge the Cutting Length of hull cell 103.

It is easily understood that alignment system 130 can only with color mark sensor, can also only with cursor sensor, It can also be positioned simultaneously using cursor sensor and color mark sensor, or using other similar vision positioning systems 130 Deng.For example shot using fine definition, high-resolution ccd video camera, start cutting step when photographing mark, Precise positioning, hi-precision cutting can also be realized.The both sides of frame 101 can set waste material leak 105, will be used to determine after cutting The waste material battery of position and colour code 1033 directly skids off from waste material leak 105, removes the trouble of manual cleaning from.

Fig. 4 is the structural representation of the press mold component 140 for the infeed set-up 100 that the utility model specific embodiment provides, It refer to Fig. 4.

Press mold component 140 includes press mold seat 141 and press mold block 143, and through hole 1411, press mold block are offered on press mold seat 141 143 are located in through hole 1411 and can be moved in through hole 1411, and hull cell 103 passes through out of through hole 1411.Press mold block 143 Optionally compress hull cell 103, be easy to crosscutting tool 110 to cut hull cell 103.The setting of press mold component 140 causes When cutting knife 113 cuts hull cell 103, press mold seat 141 and press mold block 143 tightly push down hull cell 103, in order to cutting knife 113 swimmingly cut hull cell 103, make otch straight neat, improve the qualification rate of product after cutting.

Infeed set-up 100 also includes traction component 150, and traction component 150 includes the axis of guide 151, sliding part and haulage clip Head, sliding part are fixedly connected with traction chuck, traction chuck be used for will be crosscutting after hull cell 103 remove.The axis of guide 151 is set In the both sides of frame 101, set along the direction of motion of hull cell 103.Movable part is slidably connected with the axis of guide 151, sliding part Linear reciprocating motion can be done along the axis of guide 151, prevent hull cell 103 in transmitting procedure sideslip, drive traction chuck back and forth It is mobile.Traction component 150 using servo draw, traction chuck be used for will be crosscutting after hull cell 103 shift, in order to follow-up Operating procedure or storage.

Control unit 170 connects with crosscutting tool 110, alignment system 130, press mold component 140 and traction component 150 respectively Connect, control crosscutting tool 110, alignment system 130, press mold component 140 and traction component 150 respectively.Control unit 170 uses PLC program controls, and acts independent control from step execution to each, does not interfere with each other, realize multicompartment equilibrium work compound, improve Cutting efficiency.

Fig. 5 is the structural representation for the diced system 200 that the utility model specific embodiment provides, and refer to Fig. 5.

Alternatively, infeed set-up 100 also includes cover body 210, and control unit 170 also includes human-computer interaction interface 220, man-machine For interactive interface 220 in the cover body 210, human-computer interaction interface 220 includes display screen and operated key, display screen and operated key with Control unit 170 connects, and operated key can be used for the operational factor for manually setting the system, and display screen can be used for showing the system Running status.PLC control program is realized human-computer interaction by LCDs and operator, sent out similar to " brain " of the system Go out the cutting task that hull cell 103 is completed in all kinds of instructions, man machine operation interface is friendly.

A kind of diced system 200 provided by the utility model, diced system 200 include transmission unit 160 and above-mentioned horizontal stroke Cutting apparatus 100, infeed set-up 100 are connected with transmission unit 160, and hull cell 103 is delivered to infeed set-up by transmission unit 160 100。

Fig. 6 is the structural representation of the straightening unit 161 for the infeed set-up 100 that the utility model specific embodiment provides, It refer to Fig. 6.

Transmission unit 160 includes straightening unit 161, and straightening unit 161 includes upper pressure wheel 1611 and lower pressure wheel 1613, film Battery 103 passes through between upper pressure wheel 1611 and lower pressure wheel 1613, for by the flexible CIGS hull cell 103 of stainless steel backing Flatten, straightening.Specifically, multiple upper pressure wheels 1611 and multiple lower pressure wheels 1613, in two rows setting and the and of multiple upper pressure wheels 1611 Multiple lower pressure wheels 1613 are interspersed, when hull cell 103 passes through between upper pressure wheel 1611 and lower pressure wheel 1613, upper pressure wheel 1611 and lower pressure wheel 1613 just by the straightening of hull cell 103 at stainless steel lining bottom.Upper pressure wheel 1611 and lower pressure wheel 1613 are tightly Hull cell 103 is pushed down, hull cell 103 continues to move along while by compaction forces, so that the hull cell 103 of bending Become more flat more straight, be easy to follow-up cutting operation, it is ensured that the hull cell 103 into cutting knife 113 is straight intact.

Infeed set-up 100 and diced system 200 provided by the utility model, its operation principle are as follows：

Hull cell is first rolled up into raw material or other articles to be cut are sent into straightening unit 161, straightening unit 161 will be based on not The straightening of flexible thin-film battery 103 of steel back of becoming rusty lining, flatten, afterwards through press mold component 140, enter back into the crosscutting dress of cutter unit 100 are put, now, cutting knife 113 is in eminence under the drive of lift cylinder 115.When alignment system 130 detects hull cell After the positioning hole 1031 or colour code 1033 of 103 liang of sides, cursor sensor or color mark sensor are sent to control unit 170 Cutoff signal, control unit 170 control lift cylinder 115 to decline, and cutting knife 113 falls rapidly cutting hull cell 103, complete horizontal Cut.After cutting, cutting knife 113 is lifted up rapidly by lift cylinder 115, gets out next cutting.Meanwhile traction component 150 will Hull cell 103 after crosscutting is drawn to elsewhere, being easy to subsequent operation flow.The both sides of hull cell 103 be used for position and The waste material of mark skids off from waste material leak 105, without manual cleaning.Control unit 170 using PLC program control, to it is each from Step execution acts independent control, does not interfere with each other.The human-computer interaction interface 220 in the outside of cover body 210, items are set available for artificial Operational factor, realize the function of manual control.

In summary, infeed set-up 100 provided by the utility model has the beneficial effect of the following aspects：

Infeed set-up 100 provided by the utility model, including frame 101 and the He of crosscutting tool 110 in frame 101 Alignment system 130, crosscutting tool 110 are used to cut hull cell 103.By setting bearing 111 and cutting knife in crosscutting tool 110 113, and bearing 111 is fixedly installed in frame 101, cutting knife 113 is used to cut film by cutting knife 113 on bearing 111 Battery 103.Alignment system 130 includes sensor, sensor is located to the top of hull cell 103, for detecting hull cell 103 position, to judge the Cutting Length of hull cell 103.The positioning precision of infeed set-up 100 is high, and cutting efficiency is high, manipulation It is convenient.

Diced system 200 provided by the utility model, including transmission unit 160 and above-mentioned infeed set-up 100, will be transmitted Unit 160 and infeed set-up 100 connect, and for providing cutting raw material for infeed set-up 100, automation cutting can be achieved, especially Suitable for being cut to the CIGS flexible thin-film batteries volume based on stainless steel backing, cutting efficiency is high, and product qualification rate is high.When So, the cutting of other articles can also be applied to, such as paper, cloth, had a wide range of application, it is practical, have and greatly push away Wide application value.

Preferred embodiment of the present utility model is the foregoing is only, is not limited to the utility model, for this For the technical staff in field, the utility model can have various changes, combination and change.It is all it is of the present utility model spirit and Within principle, any modification, equivalent substitution and improvements made etc., it should be included within the scope of protection of the utility model.

Claims (10)

1. a kind of infeed set-up, it is characterised in that the infeed set-up includes frame and the crosscutting tool in the frame And alignment system, the crosscutting tool are used to cut hull cell；

The crosscutting tool includes bearing and cutting knife, and the bearing is fixedly installed in the frame, and the cutting knife is located at described On bearing；The alignment system includes sensor, and the sensor is located at the top of the hull cell, described thin for detecting The position of film battery.

2. infeed set-up according to claim 1, it is characterised in that the sensor includes cursor sensor, described thin Two sides of film battery are provided with positioning hole, and the cursor sensor is used to detecting the position of the positioning hole, described thin to judge The Cutting Length of film battery.

3. infeed set-up according to claim 1 or 2, it is characterised in that the sensor includes color mark sensor, described Two sides of hull cell are provided with colour code, and the color mark sensor is used to detecting the position of the colour code, to judge The Cutting Length of the hull cell.

4. infeed set-up according to claim 1, it is characterised in that the crosscutting tool includes lift cylinder, the liter Sending down abnormally ascending cylinder is fixedly connected with the cutting knife, for drive the cutting knife along moved perpendicular to the direction of the hull cell, to cut Cut the hull cell.

5. infeed set-up according to claim 1, it is characterised in that the infeed set-up also includes press mold component, described Press mold component includes press mold seat and press mold block, and through hole is offered on the press mold seat, and the press mold block is located in the through hole, simultaneously It can be moved in the through hole, the hull cell passes through out of described through hole；The press mold block optionally compresses described thin Film battery, it is easy to the crosscutting tool to cut the hull cell.

6. infeed set-up according to claim 5, it is characterised in that the infeed set-up also includes traction component, described Traction component includes sliding part and traction chuck, and the sliding part is fixedly connected with the traction chuck, and the traction chuck is used The hull cell after will be crosscutting is removed.

7. infeed set-up according to claim 6, it is characterised in that the traction component also includes the axis of guide, described to lead To the both sides for being located in the frame, the sliding part is slidably connected with the axis of guide, and the sliding part can be along the guiding Axle does linear reciprocating motion.

8. infeed set-up according to claim 6, it is characterised in that the infeed set-up also includes control unit, described Control unit is connected with the crosscutting tool, the alignment system, the press mold component and the traction component respectively, is controlled respectively Make the crosscutting tool, the alignment system, the press mold component and the traction component.

9. a kind of diced system, it is characterised in that the diced system includes any one of transmission unit and claim 1 to 8 Described infeed set-up, the infeed set-up are connected with the transmission unit, and the transmission unit delivers to the hull cell The infeed set-up.

10. diced system according to claim 9, it is characterised in that the diced system also includes straightening unit, described Straightening unit includes upper pressure wheel and lower pressure wheel, and the hull cell is passed through between the upper pressure wheel and the lower pressure wheel, is used for The flexible CIGS hull cell of stainless steel backing is flattened, straightening.