CN206817447U - The dead steam recovery system of sulfuric acid apparatus - Google Patents
The dead steam recovery system of sulfuric acid apparatus Download PDFInfo
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- CN206817447U CN206817447U CN201720733199.8U CN201720733199U CN206817447U CN 206817447 U CN206817447 U CN 206817447U CN 201720733199 U CN201720733199 U CN 201720733199U CN 206817447 U CN206817447 U CN 206817447U
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Abstract
本实用新型公开了硫酸装置的乏汽回收系统,乏汽回收系统包括:回收锅炉、闪蒸罐、文丘里管、除氧器和循环水池;闪蒸罐的出口与文丘里管的进气口相连接;文丘里管的出气口与除氧器的进口相连接;除氧器的出水口通过排水管道通入循环水池内;除氧器的通气口与外界相通;回收锅炉设有连排水管道,连排水管道的出水端通过管道与闪蒸罐的喷水头相连接;喷水头位于闪蒸罐内壁;回收锅炉的进水口通过具有水泵和阀门的进水管道与循环水池相连接。本实用新型能有效的回收乏汽,增加冷凝水量,节约蒸汽。
The utility model discloses a exhaust steam recovery system of a sulfuric acid plant. The exhaust steam recovery system comprises: a recovery boiler, a flash tank, a venturi tube, a deaerator and a circulating water pool; an outlet of the flash tank and an air inlet of the venturi tube The gas outlet of the Venturi tube is connected to the inlet of the deaerator; the outlet of the deaerator is connected to the circulating pool through the drainage pipe; the vent of the deaerator is connected to the outside world; the recovery boiler is equipped with a drainage pipe , the outlet end of the drainage pipe is connected to the spray head of the flash tank through the pipe; the spray head is located on the inner wall of the flash tank; the water inlet of the recovery boiler is connected to the circulating pool through the water inlet pipe with a water pump and a valve. The utility model can effectively recover exhausted steam, increase the amount of condensed water, and save steam.
Description
技术领域technical field
本发明属于化工设备领域,具体涉及一种硫酸装置的乏汽回收系统。The invention belongs to the field of chemical equipment, and in particular relates to a exhaust steam recovery system of a sulfuric acid plant.
背景技术Background technique
制造硫酸一般通过燃烧或煅烧的方法产出二氧化硫气体(酸性气体)。二氧化硫气体经触媒(V2O5) 催化生成三氧化硫气体,再用 98% 的浓硫酸吸收生成成品硫酸。Sulfuric acid is generally produced by combustion or calcination to produce sulfur dioxide gas (acid gas). Sulfur dioxide gas is catalyzed by catalyst (V2O5) to generate sulfur trioxide gas, and then absorbed by 98% concentrated sulfuric acid to generate finished sulfuric acid.
尾气中含有大量释放出热势能的蒸汽乏汽。由于乏汽压力低、密度小、流速慢而难以回收。而现有的硫酸装置中的乏汽直接排放,造成很大的热能损失,影响周边环境,还伴随有放空噪声,每小时产生的乏汽量0.24+0.06=0.30吨排入大气中,造成蒸汽浪费。此外,锅炉连排水也直接进行排放,造成了资源的严重浪费。硫酸装置闪蒸罐容易出现阻力不断升高的现象。The tail gas contains a large amount of exhaust steam that releases thermal potential energy. Due to the low pressure, low density and slow flow rate of exhaust steam, it is difficult to recover. However, the exhaust steam in the existing sulfuric acid plant is directly discharged, causing a large loss of heat energy, affecting the surrounding environment, and accompanied by venting noise. The exhaust steam produced per hour is 0.24+0.06=0.30 tons discharged into the atmosphere, causing steam waste. In addition, the boiler even discharges the water directly, resulting in a serious waste of resources. The flash tank of the sulfuric acid plant is prone to the phenomenon of rising resistance.
实用新型内容Utility model content
本实用新型提供了一种硫酸装置的乏汽回收系统,有效的回收乏汽,增加冷凝水量,节约蒸汽。The utility model provides a exhaust steam recovery system of a sulfuric acid plant, which can effectively recover exhaust steam, increase the amount of condensed water, and save steam.
本实用新型提出的技术方案:The technical scheme proposed by the utility model:
硫酸装置的乏汽回收系统,所述的乏汽回收系统包括:回收锅炉、闪蒸罐、文丘里管、除氧器和循环水池;所述的闪蒸罐的出口与文丘里管的进气口相连接;所述的文丘里管的出气口与除氧器的进口相连接;所述除氧器的出水口通过排水管道通入循环水池内;所述除氧器的通气口与外界相通;The exhaust steam recovery system of the sulfuric acid plant, the exhaust steam recovery system includes: a recovery boiler, a flash tank, a venturi tube, a deaerator and a circulating water pool; the outlet of the flash tank and the inlet of the venturi tube The gas outlet of the venturi tube is connected with the inlet of the deaerator; the water outlet of the deaerator passes into the circulating pool through the drainage pipe; the vent of the deaerator communicates with the outside world ;
所述的回收锅炉设有连排水管道,所述的连排水管道的出水端通过管道与闪蒸罐的喷水头相连接;所述的喷水头位于闪蒸罐内壁;所述回收锅炉的进水口通过具有水泵和阀门的进水管道与循环水池相连接。The recovery boiler is provided with a continuous drainage pipeline, and the water outlet end of the continuous drainage pipeline is connected to the water spray head of the flash tank through a pipeline; the water spray head is located on the inner wall of the flash tank; The water inlet is connected with the circulating water pool through a water inlet pipeline with a water pump and a valve.
进一步的,所述的文丘里管包括:第一文丘里管和第二文丘里管;所述的除氧器包括第一除氧器和第二除氧器;所述的闪蒸罐的具有两个出口,并分别与第一文丘里管和第二文丘里管的进气口相连接;所述的第一文丘里管和第二文丘里管的出气口分别与第一除氧器和第二除氧器的进口相连接;所述第一除氧器和第二除氧器的出水口通过分别管道通入循环水池内。Further, the venturi tube includes: a first venturi tube and a second venturi tube; the deaerator includes a first deaerator and a second deaerator; the flash tank has two outlets, and are respectively connected with the air inlets of the first Venturi tube and the second Venturi tube; the gas outlets of the first Venturi tube and the second Venturi tube are respectively connected with the first deaerator and the The inlets of the second deaerator are connected; the water outlets of the first deaerator and the second deaerator lead into the circulating water pool through separate pipes.
进一步的,所述连排水管道的出水端设有过滤膜。Further, a filter membrane is provided at the water outlet end of the continuous drainage pipe.
进一步的,所述的喷水头为雾状喷头。Further, the water spray head is a mist spray head.
进一步的,所述的喷水头呈螺旋状位于闪蒸罐内壁。Further, the water spray head is located on the inner wall of the flash tank in a spiral shape.
进一步的,所述的喷水头的朝向方向与垂直水平面呈45度夹角。Further, the orientation direction of the water spray head is at an angle of 45 degrees with the vertical horizontal plane.
进一步的,所述的喷水头通过气体管道与压缩气体罐相连接。Further, the water spray head is connected with the compressed gas tank through the gas pipeline.
与现有技术相比,本实用新型至少具有以下有益效果之一:Compared with the prior art, the utility model has at least one of the following beneficial effects:
1.本实用新型采用文丘里管节能器对硫酸装置连排水进行利用,并对乏汽进行回收,有效的节约能源和水源。1. The utility model adopts a Venturi tube economizer to utilize the continuous drainage of the sulfuric acid plant, and recycle exhaust steam, effectively saving energy and water.
2.本实用新型能避免闪蒸罐顶部喷头堵塞和塔内填料堵塞,减小闪蒸罐阻力。2. The utility model can avoid the clogging of the nozzle on the top of the flash tank and the stuffing in the tower, and reduce the resistance of the flash tank.
3.本实用新型能有效的回收低品位热能,减少除氧器蒸汽消耗。3. The utility model can effectively recover low-grade heat energy and reduce the steam consumption of the deaerator.
4.本实用新型的连排水及循环水池中的水能有效的回收利用,增强水源的重复利用率。4. The water in the continuous drainage and circulating water pool of the utility model can be effectively recycled, and the reuse rate of water sources can be enhanced.
附图说明Description of drawings
图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式detailed description
为了使本实用新型的目的、技术方案和有益效果更加清楚,下面将结合附图,对本实用新型的优选实施例进行详细的说明,以方便技术人员理解。In order to make the purpose, technical solutions and beneficial effects of the present utility model clearer, the preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings, so as to facilitate the understanding of technical personnel.
实施例1Example 1
如图1所示,硫酸装置的乏汽回收系统,其特征在于,所述的乏汽回收系统包括:回收锅炉1、闪蒸罐2、文丘里管3、除氧器4和循环水池5;硫酸装置的尾气通入闪蒸罐内,所述的闪蒸罐2的出口与文丘里管3的进气口301相连接;所述的文丘里管3的出气口302与除氧器4的进口401相连接;所述除氧器4的出水口402通过排水管道14通入循环水池5内;所述除氧器4的通气口403与外界相通;As shown in Figure 1, the exhaust steam recovery system of a sulfuric acid plant is characterized in that the exhaust steam recovery system includes: a recovery boiler 1, a flash tank 2, a venturi tube 3, a deaerator 4 and a circulating water pool 5; The tail gas of the sulfuric acid plant passes in the flash tank, and the outlet of the flash tank 2 is connected with the inlet 301 of the Venturi tube 3; The inlet 401 is connected; the water outlet 402 of the deaerator 4 passes into the circulating pool 5 through the drainage pipe 14; the vent 403 of the deaerator 4 communicates with the outside world;
所述的回收锅炉1设有连排水管道7,所述的连排水管道7的出水端701通过管道6与闪蒸罐2的喷水头8相连接;所述的喷水头8位于闪蒸罐2内壁;所述回收锅炉1的进水口101通过具有水泵901和阀门902的进水管道9与循环水池5相连接。The recovery boiler 1 is provided with a drainage pipeline 7, and the water outlet 701 of the drainage pipeline 7 is connected to the water spray head 8 of the flash tank 2 through the pipeline 6; The inner wall of the tank 2; the water inlet 101 of the recovery boiler 1 is connected to the circulating water pool 5 through the water inlet pipe 9 having a water pump 901 and a valve 902 .
硫酸装置的尾气中含有大量的蒸汽乏汽,将乏汽依次经过闪蒸罐、文丘里管和除氧器里进行回收和利用。本实用新型使用文丘里管,能有效的增强蒸汽的凝聚和回收,有利于提高乏汽的回收效率。The tail gas of the sulfuric acid plant contains a large amount of steam waste, which is recovered and utilized through the flash tank, venturi tube and deaerator in sequence. The utility model uses a Venturi tube, which can effectively enhance the condensation and recovery of steam, and is beneficial to improve the recovery efficiency of exhausted steam.
因回收锅炉连排水比较干净,且悬浮物、泥沙、藻类等物质含量极少,能有效的改善采用锅炉连排水代替工艺水加入闪蒸罐,可闪蒸罐尾吸塔补水及喷淋水变得很干净,不容易堵塞喷头及泵进口滤板,减少脏物质在闪蒸罐内填料的沉积,利于缓解闪蒸罐阻力上升问题。同时避免了连排水排放带来的浪费。同时能将连排水及循环水池中的水能有效的回收利用,增强水源的重复利用率,水源。Because the recovery boiler drainage is relatively clean, and the content of suspended solids, sediment, algae and other substances is very small, it can effectively improve the use of boiler drainage instead of adding process water to the flash tank, which can supplement water and spray water in the tail suction tower of the flash tank It becomes very clean, and it is not easy to block the nozzle and pump inlet filter plate, reduce the deposition of dirty substances in the flash tank filler, and help alleviate the problem of the increase in the resistance of the flash tank. At the same time, the waste caused by continuous drainage is avoided. At the same time, the water in the continuous drainage and circulating pools can be effectively recycled, and the reuse rate of water sources can be enhanced.
实施例2Example 2
在实施例1的基础上,所述的文丘里管3包括:第一文丘里管10和第二文丘里管11;所述的除氧器4包括第一除氧器12和第二除氧器13;所述的闪蒸罐2的具有两个出口,并分别与第一文丘里管10和第二文丘里管11的进气口301相连接;所述的第一文丘里管10和第二文丘里管11的出气口302分别与第一除氧器12和第二除氧器13的进口401相连接;所述第一除氧器12和第二除氧器13的出水口402通过分别管道6通入循环水池5内。On the basis of Example 1, the Venturi tube 3 includes: a first Venturi tube 10 and a second Venturi tube 11; the deaerator 4 includes a first deaerator 12 and a second deaerator device 13; the flash tank 2 has two outlets, and is connected with the inlet 301 of the first Venturi tube 10 and the second Venturi tube 11 respectively; the first Venturi tube 10 and the The gas outlet 302 of the second venturi tube 11 is connected with the inlet 401 of the first deaerator 12 and the second deaerator 13 respectively; the water outlet 402 of the first deaerator 12 and the second deaerator 13 Pass through the pipeline 6 into the circulating pool 5 respectively.
本实用新型将通过闪蒸罐的气体分成两个支路进行处理,不仅减少了文丘里管的负担压力,而且还能有效的提高处理乏汽的效率。The utility model divides the gas passing through the flash tank into two branches for processing, which not only reduces the burden pressure of the Venturi tube, but also effectively improves the efficiency of exhaust gas treatment.
实施例3Example 3
在实施例1~2的基础上,所述连排水管道7的出水端701设有过滤膜。通过在出水端设置过滤膜,能有效的减少连排水中杂质,减少闪蒸罐中的阻力。On the basis of Examples 1-2, the outlet end 701 of the continuous drainage pipe 7 is provided with a filter membrane. By installing a filter membrane at the water outlet, it can effectively reduce the impurities in the continuous drainage and reduce the resistance in the flash tank.
实施例4Example 4
在实施例1~3的基础上,所述的喷水头8为雾状喷头。通过雾状的喷头,能有效的增强闪蒸罐的冷却效果。On the basis of Examples 1-3, the water spray head 8 is a mist spray head. Through the mist nozzle, the cooling effect of the flash tank can be effectively enhanced.
实施例5Example 5
在实施例1~4的基础上,所述的喷水头8呈螺旋状位于闪蒸罐2内壁。将喷水头呈螺旋状位于闪蒸罐内壁,能减少喷洒的死角,增强冷却的效果。On the basis of Examples 1-4, the water spray head 8 is located on the inner wall of the flash tank 2 in a spiral shape. The spray head is located on the inner wall of the flash tank in a spiral shape, which can reduce the dead angle of spraying and enhance the cooling effect.
实施例6Example 6
在实施例1~5的基础上,所述的喷水头8的朝向方向与垂直水平面呈45度夹角。通过角度的设置能减少喷洒的死角,增强冷却的效果。On the basis of Examples 1-5, the direction of the water spray head 8 is at an angle of 45 degrees to the vertical horizontal plane. The setting of the angle can reduce the dead angle of spraying and enhance the cooling effect.
实施例7Example 7
在实施例1~6的基础上,所述的喷水头8通过气体管道与压缩气体罐相连接。通过压缩空气的设置,能有效的增加喷洒连排水的流速,减少喷洒的死角,增强冷却的效果。On the basis of Examples 1-6, the water spray head 8 is connected with the compressed gas tank through the gas pipeline. Through the setting of compressed air, the flow rate of spraying and drainage can be effectively increased, the dead angle of spraying can be reduced, and the cooling effect can be enhanced.
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| CN110550681A (en) * | 2019-09-01 | 2019-12-10 | 自然资源部天津海水淡化与综合利用研究所 | A seawater desalination system coupled with multi-grade waste heat in power plants |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110550681A (en) * | 2019-09-01 | 2019-12-10 | 自然资源部天津海水淡化与综合利用研究所 | A seawater desalination system coupled with multi-grade waste heat in power plants |
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