CN206810989U - New swaging side opening is integrally machined membrane module - Google Patents
New swaging side opening is integrally machined membrane module Download PDFInfo
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- CN206810989U CN206810989U CN201720734932.8U CN201720734932U CN206810989U CN 206810989 U CN206810989 U CN 206810989U CN 201720734932 U CN201720734932 U CN 201720734932U CN 206810989 U CN206810989 U CN 206810989U
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- 239000012528 membrane Substances 0.000 title claims 4
- 238000004080 punching Methods 0.000 claims abstract description 34
- 238000009434 installation Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 abstract description 28
- 238000003780 insertion Methods 0.000 description 11
- 230000037431 insertion Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
一种新型压形侧孔一体加工模组件,包括上模及位于上模下方的下模;上模的压块与下模的孔一大小位置匹配;上模的安装座一的底部安装有一组导套,下模的安装座二上固定有与导套配合的导柱,导柱上安装有复位弹簧二;下模的安装座二上开有与下模的冲裁杆配合的横向设置的冲裁孔,下模的安装座二与下模的下模板上开有与冲裁孔连通的纵向设置的落料孔。本实用新型结构设计巧妙、合理,能够对薄板板材进行压弯且能对弯曲的侧面进行打孔一体成型,效率高,精度高,值得推广应用。
A new mold assembly for integral processing of side holes for pressing, including an upper mold and a lower mold located below the upper mold; the pressure block of the upper mold matches the size and position of the hole one of the lower mold; a bottom of the mounting seat one of the upper mold is installed A set of guide sleeves, the mounting seat 2 of the lower die is fixed with a guide post cooperating with the guide sleeve, and the return spring 2 is installed on the guide post; the mounting seat 2 of the lower die is provided with a horizontal setting that matches the punching rod of the lower die The blanking hole of the punching hole, the mounting seat two of the lower die and the lower template of the lower die are provided with a longitudinally arranged blanking hole communicated with the punching hole. The utility model has an ingenious and reasonable structural design, can press and bend thin plates and can punch holes on the curved sides, has high efficiency and high precision, and is worthy of popularization and application.
Description
技术领域technical field
本实用新型涉及一种模具,尤其是一种新型压形侧孔一体加工模组件。The utility model relates to a mould, in particular to a novel mold assembly for integrally processing side holes for pressing.
背景技术Background technique
目前对于薄板板材进行压凹形及对凹形的侧边进行打孔加工都是采用分布进行,首先把薄板板材平放置压机上,对薄板板材进行压凹形处理,然后再把压出凹形的薄板再放到冲孔机上进行冲孔,这种方式步骤多,并且由于采用多工位进行,冲出来的孔精度差,需要的工人多,劳动强度大,最关键的是成本很高。At present, the embossing of the thin plate and the punching of the concave side are carried out in a distributed manner. First, the thin plate is placed on the press, and the thin plate is dented, and then the embossed The shape of the thin plate is then placed on the punching machine for punching. This method has many steps, and due to the use of multiple stations, the precision of the punched holes is poor, and many workers are required. The labor intensity is high, and the most important thing is that the cost is high. .
实用新型内容Utility model content
本实用新型要解决上述现有技术的缺点,提供一种能够对薄板板材压凹形冲侧孔一体加工成型的加工模组件,满足了生产企业产品精度高、生产成本低的需求。The utility model aims to solve the above-mentioned shortcomings of the prior art, and provides a processing mold assembly capable of integrally forming concave-shaped punching side holes on thin plates, which meets the needs of manufacturers with high product precision and low production costs.
本实用新型解决其技术问题采用的技术方案:这种新型压形侧孔一体加工模组件,包括上模及位于上模下方的下模,上模包括上模板及固定在上模板上的安装座一,安装座一上固定压块,压块上开有纵向通孔,纵向通孔上插接有延伸出压块顶面的纵向插杆,压块侧边都开有与纵向通孔连通的横向通孔,横向通孔上插接有冲裁杆,冲裁杆的内侧边设置有压动斜面一,纵向插杆的底部设置有与压动斜面一都配合的压动斜面二,压块上安装有用于冲裁杆被压动复位的复位弹簧一;下模包括下模板及固定在下模板上的安装座二,安装座二的顶面为平面,安装座二的顶面上开有孔一,孔一的底面开有与孔一连通并截面大于孔一的孔二,孔一处插接有支撑块,支撑块的底部固定有与孔二插接一起的限位块,下模板上固定有竖杆,竖杆上插接有一对硬质板,两硬质板之间设有插接在竖杆上的橡胶弹簧,安装座二上开有至少一对呈竖杆中心均布并与孔二连通的竖向通孔,各竖向通孔上都插接有顶杆,顶杆底部放置在上方硬质板上并利用橡胶弹簧的弹性压动使顶杆的顶部顶压在限位块上使支撑块的顶面与安装座二的顶面持平;压块与孔一大小位置匹配;安装座一的底部安装有一组导套,安装座二上固定有与导套配合的导柱,导柱上安装有复位弹簧二;安装座二上开有与冲裁杆配合的横向设置的冲裁孔,安装座二与下模板上开有与冲裁孔连通的纵向设置的落料孔。这里上模和下模的工作原理:薄板板材放置在孔一及支撑板上方处,然后上模下移,带动压块对薄板板材进行压凹形,在压薄板板材时,支撑块也支撑薄板板材并受压下降,通过顶杆顶动橡胶弹簧并使橡胶弹簧压缩,从而橡胶弹簧储能,当薄板板材通过孔一的阻挡(孔一当做压形孔)下压凹形成功后,压动纵向插杆,纵向插杆下移,压动冲裁杆快速对薄板板材的凹形部进行侧孔加工,加工好后,纵向插杆和冲裁杆复位,然后上模复位,最后橡胶弹簧复位并带动顶杆顶动支撑块复位,从而能方便把冲压成品从孔一处顶出,这种方式,精度高,效率高,值得推广应用。The technical scheme adopted by the utility model to solve its technical problems: this new mold assembly for forming side holes integrally processed includes an upper mold and a lower mold located below the upper mold, and the upper mold includes an upper mold and a mounting bracket fixed on the upper mold. Seat 1, the mounting seat 1 fixes the pressing block, the pressing block has a longitudinal through hole, and the longitudinal through hole is inserted with a longitudinal insertion rod extending out of the top surface of the pressing block, and the side of the pressing block is connected with the longitudinal through hole The horizontal through hole of the horizontal through hole is inserted with a punching rod, the inner side of the punching rod is provided with a pressing inclined surface 1, and the bottom of the longitudinal insertion rod is provided with a pressing inclined surface 2 that cooperates with the pressing inclined surface 1. A return spring 1 for pressing and resetting the punching bar is installed on the briquetting block; the lower mold includes a lower template and a mounting seat 2 fixed on the lower template, the top surface of the mounting seat 2 is a plane, and the top surface of the mounting seat 2 is open. There is a hole 1, and the bottom surface of the hole 1 is opened with a hole 2 which is connected with the hole 1 and has a cross-section larger than the hole 1. A support block is inserted into the hole 1, and a limit block connected with the hole 2 is fixed on the bottom of the support block. A vertical bar is fixed on the template, and a pair of hard plates are plugged into the vertical bar. A rubber spring inserted on the vertical bar is arranged between the two hard plates. The vertical through-holes connected with the second hole are connected with ejector rods. The bottom of the ejector rods is placed on the upper hard plate and the top of the ejector rods is pressed by the elastic pressure of the rubber spring. Make the top surface of the support block equal to the top surface of the mounting seat 2 on the limit block; the pressure block matches the size and position of the hole 1; a set of guide sleeves is installed on the bottom of the mounting seat 1, and a set of The guide post is equipped with a return spring 2; the mounting seat 2 is provided with a horizontally arranged punching hole matched with the punching rod, and the mounting seat 2 and the lower template are provided with a longitudinally provided punching hole connected with the punching hole. Drop hole. The working principle of the upper mold and the lower mold here: the thin plate is placed above the hole 1 and the support plate, and then the upper mold moves down to drive the pressing block to concave the thin plate. When pressing the thin plate, the supporting block also supports the thin plate. The plate is lowered under pressure, and the rubber spring is pushed and compressed by the push rod, so that the rubber spring stores energy. When the thin plate passes through the hole 1 (hole 1 is used as the pressing hole) and the depression is successfully formed, the pressure moves Longitudinal plunger, the longitudinal plunger moves down, and presses the punching rod to quickly process the side holes on the concave part of the thin plate. After processing, the longitudinal plunger and punching rod are reset, then the upper die is reset, and finally the rubber spring is reset. And drive the ejector rod to reset the support block, so that the stamped product can be easily ejected from one hole. This method has high precision and high efficiency, and is worthy of popularization and application.
进一步完善,纵向插杆上安装有用于纵向插杆压动复位的复位弹簧三。这里复位弹簧三的作用是,方便纵向插杆的复位。To further improve, the longitudinal insertion rod is equipped with a reset spring three for pressing and resetting the longitudinal insertion rod. Here the effect of back-moving spring three is to facilitate the reset of the longitudinal insertion rod.
进一步完善,孔一的两侧固定有限位圆柱,两所述限位圆柱以孔一为中心对称设置。这里限位圆柱的作用是,方便薄板板材的准确放置。To further improve, limit cylinders are fixed on both sides of hole one, and the two limit cylinders are arranged symmetrically with hole one as the center. The function of the limit cylinder here is to facilitate the accurate placement of the thin plate.
本实用新型有益的效果是:本实用新型结构设计巧妙、合理,利用压块对薄板板材进行压凹形,在压薄板板材时,支撑块也支撑受压下降,通过顶杆顶动橡胶弹簧压缩,从而橡胶弹簧储能,当薄板板材下压凹形成功后,压动纵向插杆快速下移,压动冲裁杆快速对薄板板材的凹形部进行侧孔加工,加工好后,利用复位弹簧三、复位弹簧一分别带动纵向插杆及冲裁杆复位,然后上模复位,最后橡胶弹簧复位并带动顶杆顶动支撑块复位,从而把薄板成品从孔一处顶出,这种方式,精度高、效率高,值得推广应用。The beneficial effects of the utility model are: the structure design of the utility model is ingenious and reasonable, and the pressing block is used to press the thin plate into a concave shape. , so that the rubber spring stores energy. When the thin plate is successfully pressed down to form a concave, the pressing longitudinal plunger quickly moves down, and the pressing punching rod quickly processes the side hole on the concave part of the thin plate. After processing, use the reset Spring 3 and return spring 1 respectively drive the longitudinal inserting rod and punching rod to reset, then the upper die resets, and finally the rubber spring resets and drives the ejector rod to reset the supporting block, so that the finished thin plate is ejected from the hole. This method , high precision, high efficiency, worthy of popularization and application.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1的A区域局部放大图;Fig. 2 is a partial enlarged view of area A of Fig. 1;
图3为本实用新型的工作原理图;Fig. 3 is a working principle diagram of the utility model;
图4为本实用新型中薄板板材及成品的流程图。Fig. 4 is a flow chart of the thin plate and the finished product of the utility model.
附图标记说明:上模1,上模板1-1,安装座一1-2,压块1-3,纵向通孔1-3a,纵向插杆1-4,压动斜面二1-4a,冲裁杆1-5,压动斜面一1-5a,复位弹簧一1-6,下模2,下模板2-1,安装座二2-2,孔一2-2a,孔二2-2b,竖向通孔2-2c,冲裁孔2-2d,支撑块2-3,限位块2-3a,竖杆2-4,硬质板2-5,橡胶弹簧2-6,顶杆2-7,导套3,导柱4,复位弹簧二5,复位弹簧三6,限位圆柱7,薄板板材8,冲压成品9,凹形部9-1,侧孔9-2,落料孔a。Explanation of reference signs: upper mold 1, upper template 1-1, mounting seat 1 1-2, pressing block 1-3, longitudinal through hole 1-3a, longitudinal insertion rod 1-4, pressing slope 2 1-4a, Punching rod 1-5, pressing slope 1-5a, return spring 1-6, lower mold 2, lower template 2-1, mounting seat 2 2-2, hole 1 2-2a, hole 2 2-2b , vertical through hole 2-2c, punching hole 2-2d, support block 2-3, limit block 2-3a, vertical rod 2-4, hard plate 2-5, rubber spring 2-6, ejector rod 2-7, guide sleeve 3, guide post 4, return spring 2 5, return spring 3 6, limit cylinder 7, thin plate 8, stamped product 9, concave part 9-1, side hole 9-2, blanking hole a.
具体实施方式detailed description
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
参照附图:这种新型压形侧孔一体加工模组件,包括上模1及位于上模1下方的下模2,上模1包括上模板1-1及固定在上模板1-1上的安装座一1-2,安装座一1-2上固定压块1-3,压块1-3上开有纵向通孔1-3a,纵向通孔1-3a上插接有延伸出压块1-3顶面的纵向插杆1-4,压块1-3侧边都开有与纵向通孔1-3a连通的横向通孔1-3b,横向通孔1-3b上插接有冲裁杆1-5,冲裁杆1-5的内侧边设置有压动斜面一1-5a,纵向插杆1-4的底部设置有与压动斜面一1-5a都配合的压动斜面二1-4a,压块1-3上安装有用于冲裁杆1-5被压动复位的复位弹簧一1-6;下模2包括下模板2-1及固定在下模板2-1上的安装座二2-2,安装座二2-2的顶面为平面,安装座二2-2的顶面上开有孔一2-2a,孔一2-2a的底面开有与孔一2-2a连通并截面大于孔一2-2a的孔二2-2b,孔一2-2a处插接有支撑块2-3,支撑块2-3的底部固定有与孔二2-2b插接一起的限位块2-3a,下模板2-1上固定有竖杆2-4,竖杆2-4上插接有一对硬质板2-5,两硬质板2-5之间设有插接在竖杆2-4上的橡胶弹簧2-6,安装座二2-2上开有至少一对呈竖杆2-4中心均布并与孔二2-2b连通的竖向通孔2-2c,各竖向通孔2-2c上都插接有顶杆2-7,顶杆2-7底部放置在上方硬质板2-5上并利用橡胶弹簧2-6的弹性压动使顶杆2-7的顶部顶压在限位块2-3a上使支撑块2-3的顶面与安装座二2-2的顶面持平;压块1-3与孔一2-2a大小位置匹配;安装座一1-2的底部安装有一组导套3,安装座二2-2上固定有与导套3配合的导柱4,导柱4上安装有复位弹簧二5;安装座二2-2上开有与冲裁杆1-5配合的横向设置的冲裁孔2-2d,安装座二2-2与下模板2-1上开有与冲裁孔2-2d连通的纵向设置的落料孔a。Referring to the accompanying drawings: This new type of side hole integrated processing mold assembly includes an upper mold 1 and a lower mold 2 located below the upper mold 1. The upper mold 1 includes an upper mold 1-1 and is fixed on the upper mold 1-1. Mounting seat one 1-2, the mounting seat one 1-2 fixes the pressing block 1-3, the pressing block 1-3 is provided with a longitudinal through hole 1-3a, and the longitudinal through hole 1-3a is plugged with an extending pressure block. The vertical insertion rod 1-4 on the top surface of the block 1-3, the side of the pressure block 1-3 is provided with a horizontal through hole 1-3b communicating with the longitudinal through hole 1-3a, and the horizontal through hole 1-3b is inserted with a Punching rod 1-5, the inner side of punching rod 1-5 is provided with a pressing slope-1-5a, and the bottom of the longitudinal insertion rod 1-4 is provided with a pressing slope that cooperates with the pressing slope-1-5a. Inclined surface 2 1-4a, briquetting block 1-3 is installed with reset spring 1-6 for being pressed and reset by punching bar 1-5; Lower die 2 includes lower template 2-1 and is fixed on lower template 2-1 The mounting seat two 2-2, the top surface of the mounting seat two 2-2 is a plane, the top surface of the mounting seat two 2-2 has a hole one 2-2a, and the bottom surface of the hole one 2-2a has a 2-2a is connected and the cross-section is larger than the hole two 2-2b of hole one 2-2a, the hole one 2-2a place is plugged with support block 2-3, the bottom of support block 2-3 is fixed with hole two 2-2b insert The limit block 2-3a connected together, the vertical bar 2-4 is fixed on the lower formwork 2-1, and a pair of hard boards 2-5 are inserted on the vertical bar 2-4, and the space between the two hard boards 2-5 A rubber spring 2-6 inserted on the vertical bar 2-4 is provided, and at least one pair of vertical springs that are evenly distributed in the center of the vertical bar 2-4 and communicated with the second hole 2-2b are provided on the mounting seat 2-2. Through holes 2-2c, each vertical through hole 2-2c is plugged with a push rod 2-7, and the bottom of the push rod 2-7 is placed on the upper hard plate 2-5 and utilizes the elasticity of the rubber spring 2-6 Press to make the top of the push rod 2-7 press on the limit block 2-3a so that the top surface of the support block 2-3 is flat with the top surface of the mounting seat 2 2-2; The size and position of -2a match; a group of guide sleeves 3 is installed on the bottom of the mounting seat 1-2, and a guide post 4 that cooperates with the guide sleeve 3 is fixed on the mounting seat 2 2-2, and a return spring 2 5 is installed on the guide post 4 ; Mounting seat two 2-2 is provided with a horizontally arranged punching hole 2-2d that cooperates with the punching bar 1-5, and the mounting seat two 2-2 and the lower template 2-1 are provided with a punching hole 2-2- 2d connected longitudinally arranged blanking hole a.
纵向插杆1-4上安装有用于纵向插杆1-4压动复位的复位弹簧三6。The back-moving spring 3 6 that is used for longitudinal plunger 1-4 pressing reset is installed on the longitudinal plunger 1-4.
孔一2-2a的两侧固定有限位圆柱7,两限位圆柱7以孔一2-2a为中心对称设置。Limiting cylinders 7 are fixed on both sides of the hole one 2-2a, and the two limiting cylinders 7 are arranged symmetrically with the hole one 2-2a as the center.
本实用新型的工作原理:首先薄板板材8利用两限位圆柱7限位伸入到孔一2-2a及支撑块2-3上方处(如图3第一幅图所示),然后上模1下移,带动压块1-3对薄板板材8进行压凹形,在压薄板板材8时,支撑块2-3支撑薄板板材8并受压下降,通过顶杆2-7顶动橡胶弹簧2-6并使橡胶弹簧2-6压缩,从而橡胶弹簧2-6储能(如图3第二幅图所示),当薄板板材8通过孔一2-2a的阻挡(孔一2-2a当做压形孔)下压凹形成功后,快速压动纵向插杆1-4,纵向插杆1-4下移,压动冲裁杆1-5快速对薄板板材8的凹形部9-1进行冲侧孔9-2加工(如图3第三幅图所示),冲裁出来的废料通过落料孔a,掉落到指定位置,加工好后,复位弹簧三6、复位弹簧一1-6分别带动纵向插杆1-4及冲裁杆1-5复位,然后上模1复位,最后橡胶弹簧2-6复位并带动顶杆2-7顶动支撑块2-3复位,从而把冲压成品8从孔一2-2a处顶出,这种加工方式,精度高、效率高、成本低,值得推广应用。The working principle of the utility model: firstly, the sheet material 8 utilizes two limit cylinders 7 to limit and extend into the top of the hole 2-2a and the support block 2-3 (as shown in the first picture of Figure 3), and then the upper die 1 moves down, driving the pressing block 1-3 to press the thin plate 8 into a concave shape, when pressing the thin plate 8, the supporting block 2-3 supports the thin plate 8 and falls under pressure, and the rubber spring is pushed by the push rod 2-7 2-6 and make the rubber spring 2-6 compressed, so that the rubber spring 2-6 stores energy (as shown in the second figure of Figure 3), when the thin plate plate 8 passes through the blocking of the hole 2-2a (the hole 2-2a After the depression is formed successfully, press the longitudinal insertion rod 1-4 quickly, the longitudinal insertion rod 1-4 moves down, and press the punching rod 1-5 to quickly press the concave part 9-4 of the sheet material 8. 1 Carry out punching side hole 9-2 processing (as shown in the third picture of Figure 3), the punched waste material falls to the designated position through the blanking hole a, after processing, return spring 3 6, return spring 1 1-6 respectively drives the longitudinal insertion rod 1-4 and the punching rod 1-5 to reset, then the upper die 1 resets, and finally the rubber spring 2-6 resets and drives the ejector rod 2-7 to reset the supporting block 2-3, thereby Ejecting the stamped product 8 from the hole 2-2a, this processing method has high precision, high efficiency, and low cost, and is worthy of popularization and application.
虽然本实用新型已通过参考优选的实施例进行了图示和描述,但是,本专业普通技术人员应当了解,在权利要求书的范围内,可作形式和细节上的各种各样变化。Although the present invention has been illustrated and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made within the scope of the claims.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720734932.8U CN206810989U (en) | 2017-06-22 | 2017-06-22 | New swaging side opening is integrally machined membrane module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720734932.8U CN206810989U (en) | 2017-06-22 | 2017-06-22 | New swaging side opening is integrally machined membrane module |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108273912A (en) * | 2018-01-14 | 2018-07-13 | 赖旭亮 | Hole machined pressing mold on rear side of novel thin disc materials swaging |
| CN108526304A (en) * | 2018-04-12 | 2018-09-14 | 赖旭亮 | Sheet metal component processing technology and its processing unit (plant) |
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2017
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108273912A (en) * | 2018-01-14 | 2018-07-13 | 赖旭亮 | Hole machined pressing mold on rear side of novel thin disc materials swaging |
| CN108526304A (en) * | 2018-04-12 | 2018-09-14 | 赖旭亮 | Sheet metal component processing technology and its processing unit (plant) |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171229 Termination date: 20200622 |