CN206804765U - A kind of TCP automatic detections all-in-one - Google Patents
A kind of TCP automatic detections all-in-one Download PDFInfo
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- CN206804765U CN206804765U CN201720678553.1U CN201720678553U CN206804765U CN 206804765 U CN206804765 U CN 206804765U CN 201720678553 U CN201720678553 U CN 201720678553U CN 206804765 U CN206804765 U CN 206804765U
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Abstract
The technical field of TCP automatic checkout equipments is the utility model is related to, especially a kind of TCP automatic detections all-in-one, there is automatical feeding system, CCD character machinings system, move material system, test system, set modular system and automatic sorting system；Material enters into and through the material that CCD character machining systems are detected, CCD character machinings are qualified by automatical feeding system and is moved to the automatic sorting that test system is tested, the material of test passes passes through automatic sorting system and carry out non-defective unit and defective products by moving the material that material system is moved to set modular system progress fiber laser arrays, fiber laser arrays are completed by moving material system.The TCP automatic detection all-in-ones, it can substitute manually, more station are combined into refined journey, improved efficiency is obvious, and stability is high.
Description
Technical field
The technical field of TCP automatic checkout equipments is the utility model is related to, especially a kind of TCP automatic detections all-in-one.
Background technology
The automaticity of existing TCP automatic checkout equipments is not high, several point defects below generally existing：
First, character is manually estimated, it is necessary to using high pressure, electrically close test unit machine eventually come test equipment；
2nd, artificial cover die, efficiency is relatively slow, it is necessary to which a large amount of personnel's operations, wherein also to spend more turnover auxiliary material, and are present
It is abnormal caused by artificial to occur.
The content of the invention
The technical problems to be solved in the utility model is：In order to solve to be asked existing for the prior art in above-mentioned background technology
Topic, there is provided a kind of TCP automatic detections all-in-one, can substitute manually, more station be combined into refined journey, improved efficiency is bright
Aobvious, stability is high.
Technical scheme is used by the utility model solves its technical problem：TCP automatic detection all-in-ones, have automatic
Feeding system, CCD character machinings system, move material system, test system, set modular system and automatic sorting system；Material passes through certainly
Dynamic feeding system enters into and through CCD character machining systems are detected, CCD character machinings are qualified material by moving material system
Be moved to test system tested, the material of test passes by move material system be moved to set modular system carry out fiber laser arrays,
The material that fiber laser arrays are completed carries out the automatic sorting of non-defective unit and defective products by automatic sorting system.
Further specifically, in above-mentioned technical proposal, described automatical feeding system includes material loading platform, and described is upper
Material platform on be sequentially installed with from the inside to the outside top gas cylinder, supplied materials optical fiber, press material optical fiber, press material cylinder, ejector sleeve optical fiber,
Keep off pipe cylinder and ejector sleeve cylinder；When ejector sleeve optical fiber senses no material, startup successively keeps off pipe cylinder and ejector sleeve cylinder and will discharge production
The hungry area pipes of product is released, and supplied materials optical fiber is sensed without expecting, press material optical fiber and sensed to start during material to press material cylinder by material
Put down, start upper top gas cylinder when supplied materials optical fiber has sensed material and treat the next step.
Further specifically, in above-mentioned technical proposal, described CCD character machinings system is put down including CCD character machinings
Platform, CCD character machinings camera, the bad flat-removing air cyclinder of CCD characters, CCD characters are installed not on described CCD character machining platforms
The bad tong cylinder of good upper and lower air cylinders, CCD characters and the bad collecting pipe of CCD characters；Connect after the completion of automatical feeding system works and open
Dynamic CCD character machinings camera simultaneously calculates non-defective unit and defective products automatically, and non-defective unit continues lower station detection, and defective products starts CCD words
Accord with bad flat-removing air cyclinder, the bad upper and lower air cylinders of CCD characters and CCD characters bad tong cylinder and CCD characters defective products is moved into CCD
In the bad collecting pipe of character.
Further specifically, in above-mentioned technical proposal, described shifting material system includes moving material platform, and described shifting material is put down
Shifting material servomotor, upper and lower blowing stepper motor and tong are installed on platform；Start successively after connecing CCD character machining system non-defective units
Product is moved into next station position by upper and lower blowing stepper motor, tong and shifting material servomotor.
Further specifically, in above-mentioned technical proposal, described test system includes test platform, and described test is put down
Reach cylinder and lower air cylinder are installed on platform；Connect shifting material system and product is moved into Hi-pot test, electrical integration test position respectively
Start reach cylinder and lower air cylinder successively afterwards, and high pressure is respectively started, electrical comprehensive tester carries out product high pressure, electrically
Integration test, and then carry out automatic screening non-defective unit and defective products.
Further specifically, in above-mentioned technical proposal, described set modular system includes cover die platform, and described cover die is put down
Cover die and detection fiber are installed on platform；When connecing test system and test non-defective unit, product is put into cover die region by shifting material system
And start detection fiber and judge non-defective unit and defective products.
Further specifically, in above-mentioned technical proposal, described automatic sorting system includes sorting platform, described point
Select and sorting stepper motor, non-defective unit sebific duct and defective products sebific duct are installed on platform；Connect and move material system by the product tested shifting
Enter sorting platform, non-defective unit is moved automatically into in non-defective unit sebific duct and by defective products by sorting stepper motor and is moved automatically into defective products
In sebific duct.
The beneficial effects of the utility model are：The TCP automatic detection all-in-ones, difficult point be Manual Visual Inspection character, high pressure,
On one device, its efficiency high stability is good for electrical comprehensive monomer test and the combination of the artificial processing procedure of cover die three, and can use completely should
Equipment replaces manual work, saves processing procedure man-hour, improving production efficiency.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art
Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, drawings in the following description are only
It is some embodiments described in the application, for those of ordinary skill in the art, before creative work is not paid
Put, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the structural representation of automatical feeding system；
Fig. 3 is the structural representation of CCD character machining systems；
Fig. 4 is the structural representation for moving material system；
Fig. 5 is the structural representation of test system；
Fig. 6 is the structural representation for covering modular system；
Fig. 7 is the structural representation of automatic sorting system.
In accompanying drawing marked as：1st, automatical feeding system；1-1, material loading platform；1-2, upper top gas cylinder；1-3, supplied materials optical fiber；
1-4, press material optical fiber；1-5, press material cylinder；1-6, ejector sleeve optical fiber；1-7, gear pipe cylinder；1-8, ejector sleeve cylinder；2nd, CCD words
Accord with detecting system；2-1, CCD character machining platform；2-2, CCD character machining camera；The bad flat-removing air cyclinder of 2-3, CCD character；
The bad upper and lower air cylinders of 2-4, CCD character；The bad tong cylinder of 2-5, CCD character；The bad collecting pipe of 2-6, CCD character；3rd, material is moved
System；3-1, move material platform；3-2, move material servomotor；3-3, upper and lower blowing stepper motor；3-4, tong；4th, test system；
4-1, test platform；4-2, reach cylinder；4-3, lower air cylinder；5th, modular system is covered；5-1, cover die platform；5-2, cover die；5-3、
Detection fiber；6th, automatic sorting system；6-1, sorting platform；6-2, sorting stepper motor；6-3, non-defective unit sebific duct；6-4, defective products
Sebific duct.
Embodiment
In order that technical problem, technical scheme and beneficial effect that the utility model solves are more clearly understood, below
With reference to drawings and Examples, the utility model is further elaborated.It should be appreciated that specific implementation described herein
Example only to explain the utility model, is not used to limit the utility model.
See Fig. 1, TCP automatic detections all-in-one of the present utility model, there is automatical feeding system 1, CCD character machining systems
2nd, material system 3, test system 4, set modular system 5 and automatic sorting system 6 are moved；Material is entered and led to by automatical feeding system 1
Cross the material that CCD character machinings system 2 is detected, CCD character machinings are qualified and be moved to test system 4 by moving material system 3
Tested, by moving, material system 3 is moved to the set progress of modular system 5 fiber laser arrays to the material of test passes, fiber laser arrays are completed
Material pass through the automatic sorting that automatic sorting system 6 carries out non-defective unit and defective products.
See Fig. 2, automatical feeding system 1 includes material loading platform 1-1, is sequentially installed with from the inside to the outside on material loading platform 1-1
Top gas cylinder 1-2, supplied materials optical fiber 1-3, material optical fiber 1-4 is pressed, material cylinder 1-5, ejector sleeve optical fiber 1-6, gear pipe cylinder 1-7 is pressed and pushes away
Pipe cylinder 1-8；When ejector sleeve optical fiber 1-6 senses no material, startup successively keeps off pipe cylinder 1-7 and ejector sleeve cylinder 1-8 and will discharge production
The hungry area pipes of product is released, and supplied materials optical fiber 1-3 is sensed without expecting, press material optical fiber 1-4 and sensed to start during material to press material cylinder
1-5 puts down material, starts upper top gas cylinder 1-2 when supplied materials optical fiber 1-3 has sensed material and treats the next step.
See Fig. 3, CCD character machinings system 2 includes installing on CCD character machining platform 2-1, CCD character machining platforms 2-1
There is bad upper and lower air cylinders 2-4, CCD character of bad flat-removing air cyclinder 2-3, CCD character of CCD character machining camera 2-2, CCD characters not
The good bad collecting pipe 2-6 of tong cylinder 2-5 and CCD character；Connect after the completion of automatical feeding system 1 works and start CCD character machinings
Camera 2-2 simultaneously calculates non-defective unit and defective products automatically, and non-defective unit continues lower station detection, and defective products starts the bad translation of CCD characters
CCD characters defective products is moved into CCD by the bad upper and lower air cylinders 2-4 of cylinder 2-3, CCD character and bad tong cylinder 2-5 of CCD characters
In the bad collecting pipe 2-6 of character.
See Fig. 4, moving material system 3 includes moving material platform 3-1, move on material platform 3-1 be provided with shifting material servomotor 3-2, on
Lower blowing stepper motor 3-3 and tong 3-4；Start blowing stepper motor 3- up and down successively after connecing the non-defective unit of CCD character machinings system 2
3rd, product is moved into next station position by tong 3-4 and shifting material servomotor 3-2.
See Fig. 5, test system 4 includes test platform 4-1, and reach cylinder 4-2 is provided with test platform 4-1 and is calmed the anger with
Cylinder 4-3；Connect move material system 3 product is moved into respectively behind Hi-pot test, electrical integration test position start successively reach cylinder 4-2 and
Lower air cylinder 4-3, and high pressure, electrical comprehensive tester progress product high pressure, electrical integration test is respectively started, and then carry out
Automatic screening non-defective unit and defective products.
See Fig. 6, set modular system 5 includes cover die platform 5-1, cover die 5-2 and detection fiber 5- are provided with cover die platform 5-1
3；When connecing the test non-defective unit of test system 4, product is put into cover die 5-2 regions and starts detection fiber 5-3 by shifting material system 3 and is sentenced
Disconnected non-defective unit and defective products.
See Fig. 7, automatic sorting system 6 includes sorting platform 6-1, and sorting stepper motor 6- is provided with sorting platform 6-1
2nd, non-defective unit sebific duct 6-3 and defective products sebific duct 6-4；Connect shifting material system 3 and the product tested is moved into sorting platform 6-1, by dividing
Select stepper motor 6-2 that non-defective unit is moved automatically into in non-defective unit sebific duct 6-3 and by defective products to be moved automatically into defective products sebific duct 6-4
It is interior.
The TCP automatic detection all-in-ones, difficult point are Manual Visual Inspection character, high pressure, electrically comprehensive monomer test and artificial
The processing procedure of cover die three combines on one device, and its efficiency high stability is good, can replace manual work with the equipment completely, save system
Journey man-hour, improving production efficiency.
It is above-described, the only preferable embodiment of the utility model, but the scope of protection of the utility model is simultaneously
This is not limited to, any one skilled in the art is in the technical scope that the utility model discloses, according to this reality
It is subject to equivalent substitution or change with new technical scheme and its utility model design, should all covers in protection of the present utility model
Within the scope of.
Claims (7)
1.TCP automatic detection all-in-ones, it is characterised in that：With automatical feeding system (1), CCD character machinings system (2), move
Material system (3), test system (4), set modular system (5) and automatic sorting system (6)；Material is entered by automatical feeding system (1)
Enter and be moved to by the material that CCD character machinings system (2) is detected, CCD character machinings are qualified by moving material system (3)
Test system (4) is tested, the material of test passes is moved to set modular system (5) progress optical fiber inspection by moving material system (3)
Survey, the material that fiber laser arrays are completed passes through automatic sorting system (6) progress non-defective unit and the automatic sorting of defective products.
2. TCP automatic detections all-in-one according to claim 1, it is characterised in that：Described automatical feeding system (1) bag
Material loading platform (1-1) is included, is sequentially installed with top gas cylinder (1-2), supplied materials optical fiber on described material loading platform (1-1) from the inside to the outside
(1-3), press material optical fiber (1-4), press material cylinder (1-5), ejector sleeve optical fiber (1-6), gear pipe cylinder (1-7) and ejector sleeve cylinder
(1-8)；When ejector sleeve optical fiber (1-6) senses no material, startup successively keeps off pipe cylinder (1-7) and ejector sleeve cylinder (1-8) and will discharged
The hungry area pipe of product is released, and supplied materials optical fiber (1-3) is sensed without expecting, press material optical fiber (1-4) and sensed to start during material to press
Material cylinder (1-5) puts down material, starts upper top gas cylinder (1-2) when supplied materials optical fiber (1-3) has sensed material and treats in next step
Process.
3. TCP automatic detections all-in-one according to claim 1, it is characterised in that：Described CCD character machining systems
(2) include CCD character machinings platform (2-1), CCD character machining cameras are installed on described CCD character machinings platform (2-1)
(2-2), the bad flat-removing air cyclinder of CCD characters (2-3), the bad upper and lower air cylinders of CCD characters (2-4), the bad tong cylinder of CCD characters
(2-5) and the bad collecting pipe of CCD characters (2-6)；Connect after the completion of automatical feeding system (1) works and start CCD character machining cameras
(2-2) and non-defective unit and defective products are calculated automatically, non-defective unit continues lower station detection, and defective products starts the bad translation gas of CCD characters
Cylinder (2-3), the bad upper and lower air cylinders of CCD characters (2-4) and the bad tong cylinder (2-5) of CCD characters move into CCD characters defective products
In the bad collecting pipe of CCD characters (2-6).
4. TCP automatic detections all-in-one according to claim 1, it is characterised in that：Described shifting material system (3) includes moving
Expect platform (3-1), shifting material servomotor (3-2), upper and lower blowing stepper motor (3- are installed on described shifting material platform (3-1)
And tong (3-4) 3)；Start blowing stepper motor (3-3), tong (3- up and down successively after connecing CCD character machinings system (2) non-defective unit
4) and product is moved into next station position by shifting material servomotor (3-2).
5. TCP automatic detections all-in-one according to claim 1, it is characterised in that：Described test system (4) includes surveying
Platform (4-1) is tried, reach cylinder (4-2) and lower air cylinder (4-3) are installed on described test platform (4-1)；Meet shifting material system
System (3) moves into product respectively starts reach cylinder (4-2) and lower air cylinder successively behind Hi-pot test, electrical integration test position
(4-3), and high pressure, electrical comprehensive tester progress product high pressure, electrical integration test is respectively started, and then carry out Automatic sieve
Select non-defective unit and defective products.
6. TCP automatic detections all-in-one according to claim 1, it is characterised in that：Described set modular system (5) includes set
Mould platform (5-1), cover die (5-2) and detection fiber (5-3) are installed on described cover die platform (5-1)；Connect test system (4)
When testing non-defective unit, product is put into cover die (5-2) region and starts detection fiber (5-3) by shifting material system (3) judge non-defective unit
And defective products.
7. TCP automatic detections all-in-one according to claim 1, it is characterised in that：Described automatic sorting system (6) bag
Include sorting platform (6-1), be provided with described sorting platform (6-1) sorting stepper motor (6-2), non-defective unit sebific duct (6-3) and
Defective products sebific duct (6-4)；Connect shifting material system (3) and the product tested is moved into sorting platform (6-1), by sorting stepper motor
Non-defective unit is moved automatically into non-defective unit sebific duct (6-3) interior and defective products is moved automatically into defective products sebific duct (6-4) by (6-2).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720678553.1U CN206804765U (en) | 2017-06-13 | 2017-06-13 | A kind of TCP automatic detections all-in-one |
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| CN201720678553.1U CN206804765U (en) | 2017-06-13 | 2017-06-13 | A kind of TCP automatic detections all-in-one |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108515031A (en) * | 2018-03-30 | 2018-09-11 | 深圳大学 | A kind of hardware stamping part tapping defect detecting system and method |
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2017
- 2017-06-13 CN CN201720678553.1U patent/CN206804765U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108515031A (en) * | 2018-03-30 | 2018-09-11 | 深圳大学 | A kind of hardware stamping part tapping defect detecting system and method |
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