CN206803136U - The cyclone separator of the disposable bend pipe tube panel of CFBB - Google Patents

The cyclone separator of the disposable bend pipe tube panel of CFBB Download PDF

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Publication number
CN206803136U
CN206803136U CN201720471766.7U CN201720471766U CN206803136U CN 206803136 U CN206803136 U CN 206803136U CN 201720471766 U CN201720471766 U CN 201720471766U CN 206803136 U CN206803136 U CN 206803136U
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China
Prior art keywords
tube panel
heat insulation
insulation layer
bend pipe
cyclone separator
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Application number
CN201720471766.7U
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Chinese (zh)
Inventor
陈伟
陈云龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU HUINENG BOILER Co Ltd (DANYANG BOILER AUXILIARY MACHINERY PLANT Co LTD)
Original Assignee
JIANGSU HUINENG BOILER Co Ltd (DANYANG BOILER AUXILIARY MACHINERY PLANT Co LTD)
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Application filed by JIANGSU HUINENG BOILER Co Ltd (DANYANG BOILER AUXILIARY MACHINERY PLANT Co LTD) filed Critical JIANGSU HUINENG BOILER Co Ltd (DANYANG BOILER AUXILIARY MACHINERY PLANT Co LTD)
Priority to CN201720471766.7U priority Critical patent/CN206803136U/en
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Abstract

The utility model is the cyclone separator of the disposable bend pipe tube panel of CFBB, there is tube panel composition on the outside of cyclone separator, tube panel is made up of several disposable bend pipes and the band steel being arranged between the disposable bend pipe of adjacent two, heat insulation layer is provided with the inside of tube panel, adiabatic flame retardant coating is provided with the inside of heat insulation layer, the second heat insulation layer is additionally provided with the inside of adiabatic flame retardant coating, wearing layer is provided with the inside of the second heat insulation layer, fire brick layer is provided with the inside of wearing layer, fixed bed is provided with the inside of fire brick layer.The utility model by original three sections of bend pipe groups into single bend pipe disposably bent, the group of single tube in assembling process is reduced to welding equipment or cancels the group of single pipe to welding equipment, reduce manufacturing cost and shorten the manufacturing cycle, improve operating efficiency, and ensure product quality.

Description

The cyclone separator of the disposable bend pipe tube panel of CFBB
Technical field
The utility model belongs to boiler manufacture technology field, particularly relates to a kind of CFBB once The cyclone separator of property bend pipe tube panel.
Background technology
Cylinder on current cyclone separator between lower header has single bend pipe to assemble, every single tube have three sections it is curved Pipe group is into workload is big and quality cannot be guaranteed, and present cyclone separator weight is big, and thickness is thick, starts the time It is long.
The content of the invention
In order to solve the above problems, the utility model provides a kind of disposable bend pipe tube panel of CFBB Three sections of bend pipes are linked to be single extension pipe and disposably bent by cyclone separator, the tube panel of the cyclone separator, are meeting skill On the premise of art requirement, the group of single tube in assembling process is reduced to welding equipment or cancels the group of single pipe to welding equipment.
In order to achieve the above object, the utility model is achieved through the following technical solutions:
The utility model is the cyclone separator of the disposable bend pipe tube panel of CFBB, cyclone separator it is outer There is tube panel composition side, and tube panel is made up of several disposable bend pipes and the band steel being arranged between the disposable bend pipe of adjacent two, Heat insulation layer is provided with the inside of tube panel, adiabatic flame retardant coating is provided with the inside of heat insulation layer, in the inner side of adiabatic flame retardant coating also The second heat insulation layer is provided with, wearing layer is provided with the inside of the second heat insulation layer, fire brick layer is provided with the inside of wearing layer, Fixed bed is provided with the inside of fire brick layer.
Further improvement of the utility model is:Heat insulation layer is aerogel blanket heat insulation layer.
Further improvement of the utility model is:Adiabatic flame retardant coating is diatomite thermal insulation flame retardant coating.
Further improvement of the utility model is:Second heat insulation layer is vermiculite heat insulation layer.
Further improvement of the utility model is:Wearing layer is tungsten carbide wear resistant layer.
Further improvement of the utility model is:Fixed bed is corundum flame retardant coating.
The beneficial effects of the utility model are:The utility model by original three sections of bend pipe groups into single bend pipe enter Row is disposably bent, and is reduced the group of single tube in assembling process to welding equipment or is cancelled the group of single pipe to welding equipment, reduction manufacturing cost With the shortening manufacturing cycle, operating efficiency is improved, and ensure product quality.
Brief description of the drawings
Fig. 1 is the part-structure schematic diagram of structure of the present utility model.
Fig. 2 is top partial view diagram of the present utility model.
Embodiment
In order to deepen to understanding of the present utility model, the utility model is done further below in conjunction with drawings and examples It is described in detail, the embodiment is only used for explaining the utility model, and the scope of protection of the utility model is not formed and limited.
As shown in Figure 1-2, the utility model is a kind of cyclonic separation of the disposable bend pipe tube panel of CFBB Device, there is tube panel composition on the outside of the cyclone separator, the tube panel is by several disposable bend pipes 1 and is arranged on adjacent two Band steel 2 between the disposable bend pipe 1 forms, and heat insulation layer 3 is provided with the inside of the tube panel, the heat insulation layer 3 is gas Gel felt heat insulation layer, insulation effect is good, and adiabatic flame retardant coating 4, the adiabatic flame retardant coating 4 are provided with the inner side of the heat insulation layer 3 For diatomite thermal insulation flame retardant coating, diatomite has good adiabatic fire resistance, also set up in the inner side of the adiabatic flame retardant coating 4 There is the second heat insulation layer 5, second heat insulation layer 5 is vermiculite heat insulation layer, and the inner side of second heat insulation layer 5 is provided with wearing layer 6, the wearing layer 6 is tungsten carbide wear resistant layer, the inner side of the wearing layer 6 is provided with fire brick layer 7, in the fire brick layer 7 inner side is provided with fixed bed 8, and the fixed bed 8 is corundum flame retardant coating.
The utility model is transformed existing bending machine, and it is disposable curved that three sections of bend pipes are linked to be into single extension pipe progress System, on the premise of technical requirements is met, the group of single tube in assembling process is reduced to welding equipment or cancels the group of single pipe to welding equipment, Reduce manufacturing cost and shorten the manufacturing cycle, improve operating efficiency, and ensure product quality.
Being benefited after the equipment reform:By a set of cyclone separator(Two)Calculate:
1st, welding equipment cost is saved:By 1440 calculating of weld bond:Every weld bond cost:Port retaining wall on slope+assembling+welding+ RT(Two)+ wlding amounts to 90 yuan.Total price is 90*1440=129600 yuan.
2nd, material cost is saved:Every retaining wall on slope surplus of 14400 weld bonds is 200mm, saves tube length 288 altogether Rice, with every meter of 4.5kg, per kg with 8 yuan of calculating, total price:288*4.5*8=10368 yuan
3rd, save and reprocess cost:Calculated with repair rate 5%(Substantially larger than this value), need 72 weld bonds to reprocess altogether, cost is: 90*72=6480 yuan.
4th, time cost is saved:2 machining finished edges, to process 100 grooves for each person every day, 1440 weld bonds have 2880 port finished edges, completing retaining wall on slope needs 15 day time;2 welder's weldings, with 30 for each person every day calculating, complete 1440 weld bonds need 24 day time altogether.
With 200 yuan of calculating of labor cost for each person every day, total price:(24*2+15*2)* 200=15600 yuan
5th, it is guaranteed without butt weld, product quality.
It is cost-effective altogether that often set is calculated more than:129600+10368+6480+15600=162048 yuan and saving time 24 My god.
As calculated cost-saved 1620480 yuan and often set 24 days time of saving every year with 10 sets.

Claims (6)

1. the cyclone separator of the disposable bend pipe tube panel of CFBB, there is tube panel structure on the outside of the cyclone separator Into, it is characterised in that:The tube panel is by several disposable bend pipes(1)The two disposable bend pipes adjacent with being arranged on(1) Between band steel(2)Composition, heat insulation layer is provided with the inside of the tube panel(3), in the heat insulation layer(3)Inner side be provided with Adiabatic flame retardant coating(4), in the adiabatic flame retardant coating(4)Inner side be additionally provided with the second heat insulation layer(5), in second heat insulation layer (5)Inner side be provided with wearing layer(6), in the wearing layer(6)Inner side be provided with fire brick layer(7), in the refractory brick Layer(7)Inner side be provided with fixed bed(8).
2. the cyclone separator of the disposable bend pipe tube panel of CFBB according to claim 1, it is characterised in that: The heat insulation layer(3)For aerogel blanket heat insulation layer.
3. the cyclone separator of the disposable bend pipe tube panel of CFBB according to claim 1, it is characterised in that: The adiabatic flame retardant coating(4)For diatomite thermal insulation flame retardant coating.
4. the cyclone separator of the disposable bend pipe tube panel of CFBB according to claim 1, it is characterised in that: Second heat insulation layer(5)For vermiculite heat insulation layer.
5. the cyclone separator of the disposable bend pipe tube panel of CFBB according to claim 1, it is characterised in that: The wearing layer(6)For tungsten carbide wear resistant layer.
6. the cyclone separator of the disposable bend pipe tube panel of CFBB according to claim 1, it is characterised in that: The fixed bed(8)For corundum flame retardant coating.
CN201720471766.7U 2017-05-02 2017-05-02 The cyclone separator of the disposable bend pipe tube panel of CFBB Active CN206803136U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720471766.7U CN206803136U (en) 2017-05-02 2017-05-02 The cyclone separator of the disposable bend pipe tube panel of CFBB

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720471766.7U CN206803136U (en) 2017-05-02 2017-05-02 The cyclone separator of the disposable bend pipe tube panel of CFBB

Publications (1)

Publication Number Publication Date
CN206803136U true CN206803136U (en) 2017-12-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720471766.7U Active CN206803136U (en) 2017-05-02 2017-05-02 The cyclone separator of the disposable bend pipe tube panel of CFBB

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106979515A (en) * 2017-05-02 2017-07-25 江苏汇能锅炉有限公司 The cyclone separator of the disposable bend pipe tube panel of CFBB

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106979515A (en) * 2017-05-02 2017-07-25 江苏汇能锅炉有限公司 The cyclone separator of the disposable bend pipe tube panel of CFBB

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