CN206796466U - A kind of electronic injecting mechanism of high-performance - Google Patents

A kind of electronic injecting mechanism of high-performance Download PDF

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Publication number
CN206796466U
CN206796466U CN201720610354.7U CN201720610354U CN206796466U CN 206796466 U CN206796466 U CN 206796466U CN 201720610354 U CN201720610354 U CN 201720610354U CN 206796466 U CN206796466 U CN 206796466U
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China
Prior art keywords
power transmission
transmission shaft
injection
screw rod
ball
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CN201720610354.7U
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Inventor
陈明华
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Suzhou Jin Ke Plastic Cement Science And Technology Ltd
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Suzhou Jin Ke Plastic Cement Science And Technology Ltd
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Abstract

The utility model provides a kind of electronic injecting mechanism of high-performance and a kind of injection moulding machine, including a screw rod;One power transmission shaft, the power transmission shaft include ball spline section and ball-screw section;One ball nut mechanism and an axially directed mechanism.Adapted to injection system and injection machine provided by the utility model, when performing action of injection, need the part that moves few, the only mechanism such as screw rod, power transmission shaft, and other drivings and transmission parts do not axially move with action of injection, the light weight of system, movement inertia greatly reduce during injection movement, therefore response speed, the precision of action of injection all greatly improve, while have been greatly reduced driving power.

Description

A kind of electronic injecting mechanism of high-performance
Technical field
The utility model belongs to plastic applications, is related to a kind of electric injection molding machine structure used in injection moulding machine etc..
Background technology
The consumption rate of plastic industry is increasing always, and therefore, the horizontal raising of injection machine overall technology is moulded for enhancing Expect that the competitiveness of industry is most important.
At present, injection machine mainly includes the parts such as motor, deceleration transmission system, screw rod, screw pair, wherein, screw rod It is the important component of injection machine, for being conveyed, being compacted, melting, stirring and being pressed to plastics, above-mentioned everything is all logical Cross rotation of the screw rod in barrel and be axially displaced to what is completed.When screw rod rotates, plastics are for machine tube inner wall, screw rod Friction and mutually motion can be all being produced between screw channel bottom surface, spiral shell rib pressure surface and plastics and plastics.
Shaping of the injection time for plastics has vital effect, while needs to ensure that adapted to injection system has enough Response speed (i.e. screw rod acceleration), so as to guarantee in a short time by melt inject mould die cavity in.Tradition at present Injection moulding apparatus in, need the modular construction amount moved more among injection process and it is complicated (e.g., including screw rod, servomotor, The parts such as preformed transmission system, bearing group, injection nut and injection slide plate chair).According to Newton's second law, when injection pressure one When determining, if the gross mass for projecting kinematic system is larger, the acceleration that screw rod obtains declines therewith, i.e. injection response speed Degree is greatly cut down, and the injection speed of requirement can not be reached in very short time, and desired operating mode is projected on high speed to be influenceed very Greatly.In addition, the straight-line guidance of the moving component in injection system traditional at present is realized in a manner of sliding friction, its contact surface mill Damage is fast, heating is more, lubricating requirement height, lack of lubrication when there is creeping phenomenon, while also increase what motor additionally consumed Power.
In view of this, a kind of new electric injection machine system and the injection machine comprising the system how are designed, it is existing to eliminate Drawbacks described above and deficiency in technology, it is the problem that person skilled is urgently to be resolved hurrily in the industry.
The content of the invention
In order to overcome technical problem of the prior art, the utility model provides a kind of electric injection machine system and comprising this The injection machine of adapted to injection system, when performing action of injection, it is necessary to which the part of motion is more much less than injection moulding machine traditional at present, Movement inertia greatly reduces, and the effect speed and injection precision of injecting systems all greatly improve.
The utility model first aspect, there is provided a kind of adapted to injection system of injection moulding machine, including:
One screw rod;
One power transmission shaft, the power transmission shaft include ball spline section and ball-screw section, and the screw rod is assemblied in the transmission On axle;
The ball-screw section of one ball nut mechanism, the ball nut mechanism and the power transmission shaft, which coordinates, to be installed, The ball nut mechanism makes the power transmission shaft and the screw rod move forward and backward in the axial direction;With
The ball spline section of one axially directed mechanism, the axially directed mechanism and the power transmission shaft, which coordinates, to be installed, described Axially directed mechanism makes the power transmission shaft and the screw rod be rotated around the axis of the power transmission shaft.
Preferably, in the adapted to injection system, the screw rod and the power transmission shaft do and moved axially back and forth, the ball nut Mechanism and the axially directed mechanism do not do and moved axially back and forth.
Preferably, the power transmission shaft is set for integral type.
Preferably, the adapted to injection system also includes an elastic energy storage device and a baffle ring, wherein, the baffle ring is assemblied in institute State one end of the nearly power transmission shaft of screw rod so that the motion state of the baffle ring is identical with the screw rod, the elastic energy storage device One end be assemblied on the baffle ring, the other end keep fix.
Preferably, the elastic energy storage mechanism and the power transmission shaft are coaxially disposed.
Preferably, the inner chamber of the axially directed mechanism is installed with the ball spline section by ball engagement so that institute State axially directed mechanism and the guiding of front and rear axial movement is done to the power transmission shaft, while the power transmission shaft circumferencial direction is also provided It is spacing.
The utility model second aspect, there is provided a kind of injection moulding machine, including as described in the utility model first aspect Adapted to injection system and Clamping System.
Compared with prior art, the technical scheme of adapted to injection system and injection moulding machine provided by the utility model has Advantages below:
1. in adapted to injection system provided by the utility model and injection machine, power transmission shaft includes ball spline section and ball-screw Section, set for integral type, the dual-use function of ball spline and ball-screw is realized on same root power transmission shaft, there is provided be oriented to The coefficient of friction in adapted to injection system running is greatly reduced while effect, improves injection acceleration.
2. in adapted to injection system provided by the utility model and injection machine, it is necessary to the part of motion when performing action of injection Seldom, only screw rod and power transmission shaft (and the elastic energy storage device selectively configured, including but not limited to spring etc.) do axial direction It is movable, and motor, gear/belt transmission portion, bearing group, ball nut mechanism, axially directed mechanism and injection slide plate chair Keep fixed etc. other parts, do not moved axially back and forth with action of injection, the very light weight of the movable part of adapted to injection system, In the case where injection pressure is certain, the gross mass for projecting kinematic system greatly reduces, and movement inertia greatly reduces, and screw rod obtains Acceleration greatly promote, therefore the effect speed of injecting systems and injection precision all greatly improve.
3. the injection screw in adapted to injection system of the present utility model directly assembles with power transmission shaft, processed without extra installation Process so that injection screw can keep being synchronized with the movement with power transmission shaft, also, power transmission shaft is also integrated fabrication design, injection system The stability of system greatly improves.
4. adapted to injection system provided by the utility model and injection machine are provided with elastic energy storage device, and with injection screw Afterbody connects, and can carry out back-pressure compensation, and compressed energy-storage in pre-plastic process, elastic energy storage is discharged in injection process Device, thrust can be acted on screw rod directly, exactly, pressure and speed are projected in effectively lifting;Also, elastic energy storage Mechanism and power transmission shaft are coaxially disposed, and improve the stability of adapted to injection system.
5. the application of elastic energy storage device in the utility model, back-pressure compensation can be carried out in pre-plastic process, and Compressed energy-storage, the rated power of injection motor is effectively reduced, reduce the cost of injecting systems.
Brief description of the drawings
The advantages of on the utility model, can be described in detail with spirit by following utility model and accompanying drawing obtains further Understanding.
Fig. 1 is the principle schematic of the first embodiment of adapted to injection system provided by the utility model.
Fig. 2 is the structure top view of the first embodiment of adapted to injection system provided by the utility model.
Fig. 3 is driving/transmission process top view of the first embodiment of adapted to injection system provided by the utility model.
Embodiment
Describe specific embodiment of the utility model in detail below in conjunction with the accompanying drawings.However, the utility model should be understood Into being not limited to this embodiment described below, and technical concept of the present utility model can be with other known technologies Or function combines implementation with those known technology identical other technologies.
In the explanation of specific examples below, in order to clearly show that structure and working method of the present utility model, it will borrow Help many Directional words to be described, but should by "front", "rear", "left", "right", " outer ", " interior ", " outside ", " to It is interior ", " axial direction ", the Word Understanding such as " radial direction " be not construed as word of limitation for convenience of term.
Term explanation
1st, power transmission shaft:Power transmission shaft of the present utility model is set for integral type, refers to one section of same axis being processed into Ball spline, another section is processed into ball-screw, and ball-screw and ball spline integral type are set, i.e., on same axis simultaneously Feature and function with leading screw and spline.
2nd, axially directed mechanism:Coordinate with the splined shaft portion of power transmission shaft and install, the guiding to be axially moved to it, simultaneously The spacing of circumferencial direction is provided.
3rd, ball nut mechanism:Coordinate with the ball-screw of power transmission shaft and install, by the rotation of ball nut, biography can be driven Moving axis is moved along a straight line, while the guiding of part axial movement can also be provided for power transmission shaft.
The purpose of this utility model is to provide a kind of high-performance adapted to injection system and is configured with the injection of the adapted to injection system Machine, mitigate load during adapted to injection system operation, lift the response speed and precision of adapted to injection system, while reduce the drive of adapted to injection system Dynamic power, lifting efficiency reduce cost.
1-3 describes specific embodiment of the utility model in detail below in conjunction with the accompanying drawings.
Adapted to injection system provided by the utility model, including:
Screw rod 1, barrel 2, fixed frame 3, baffle ring 4, spring 5, preformed motor 6, the first preformed gear 7, the second preformed tooth Wheel 8, clutch shaft bearing group 9, power transmission shaft 10, axially directed mechanism 11, ball nut 12, injecting motor 13, first inject gear 14, Second injection gear 15, second bearing group 16, nozzle 17.
In this manual, " advance " of moving parts refers to move towards close to the direction of nozzle 17, and " retrogressing " refers to court Move in direction away from nozzle 17.
In this manual, described " rear end ", " rear side " are directed to one end away from the extension of screw rod direction.
In this manual, described " moving forward and backward in the axial direction ", " front and rear axial movement " are referred to relative to fixation Frame moves forward and backward.
In embodiment of the present utility model, the drive mechanism in a kind of preferable pre-plastic process includes preformed motor 6, the One preformed gear 7 and the second preformed gear 8, it should be noted that, those skilled in the art can take other alternatively sides of driving Formula completes the function of preformed drive mechanism, and it is ripe those skilled in the art institute such as including but not limited to directly to drive using hollow shaft motor The mode known.
In embodiment of the present utility model, the drive mechanism in a kind of preferable injection process include injecting motor 13, First injection gear 14 and second injects gear 15, it should be noted that, those skilled in the art can take other alternatively to drive Flowing mode completes to inject the function of drive mechanism, the those skilled in the art such as including but not limited to directly drives using hollow shaft motor Known mode, for example, hollow shaft motor is directly connected on the ball nut of tail end to complete;Or can be straight Connect and injecting motor is connected in the tail end of ball nut 12, the first injection gear 14 and the second injection gear 15 are dispensed, directly to drive Mode drives ball nut 12 to rotate.
In embodiment of the present utility model, it is preferable that adapted to injection system includes the power transmission shaft and axially directed for coordinating installation Mechanism, axially directed mechanism is provided the axially directed of power transmission shaft, while power transmission shaft and screw rod is rotated around the axis of power transmission shaft, Those skilled in the art can use other interchangeable structures to realize and the rotation of drive mechanism is transferred into screw rod, and make screw shaft To mobile function.
In embodiment of the present utility model, the position for playing the effect of power transfer part is not limited in the utility model Cited by embodiment.For example, it is different according to type of drive, motor etc. can be utilized to rotate ball nut, and utilize Rotating against for the ball nut makes power transmission shaft advance in the axial direction, retreat, to being produced because of rotating against for ball nut The position that raw thrust is transmitted is as power transfer part.In a word, as long as to rotation relative between power transmission shaft and ball nut The position that caused thrust is transmitted all can be as the transfer part of power.
Embodiment one:
Hereinafter, reference picture 1-3 illustrates to the adapted to injection system structure of the utility model first embodiment.
Fig. 1 shows the principle schematic of the adapted to injection system of the utility model first embodiment.
Fig. 2 is the top view for the adapted to injection system that first embodiment is represented in a manner of section.
Barrel is 2, fixed frame 3, and fixed frame 3 is used to support adapted to injection system.Barrel 2 is bolted The front end of fixed frame 3 is connected in, nozzle 17 is provided with the front end of barrel 2, Clamping System is may be configured with the front of nozzle 17 (diagram does not mark).
Play a part of releasing the injection screw 1 of component, the main body of screw rod 1 coordinates with the inner chamber of barrel 2 to be installed, screw rod 1 Front and rear or rotary motion can be done along the axis of barrel 2.
Power transmission shaft 10 is set for integral type, i.e., power transmission shaft 10 is integrated the single axle of processing, including ball spline section and rolling Ballscrew section, while ball spline section is using ball spline pair driving preformed action, guiding, ball-screw are provided for screw rod 1 While section driving action of injection, auxiliary threaded rod is oriented to.
The front end of the tail end of screw rod 1 and power transmission shaft 10 is connected, and ensures the motion state of screw rod 1 and the motion shape of power transmission shaft 10 State is identical.
The inner chamber of axially directed mechanism 11 is installed with the ball spline section of power transmission shaft 10 by ball engagement, so that axle The guiding for doing front and rear axial movement is provided power transmission shaft 10 to guiding mechanism 11, while also does the spacing of circumferencial direction.
Preferably, length of the ball spline section of power transmission shaft 10 in the central axial direction of screw rod 1 is more than axially directed Length of the mechanism 11 in the central axial direction of screw rod 1, in order to which power transmission shaft 10 and screw rod 1 are when doing axial linear movement, Coordinate all the time between axially directed mechanism 11 and the ball spline section of power transmission shaft 10.
The outer ring of axially directed mechanism 11 is installed on the middle part of fixed frame 3 by clutch shaft bearing group 9, so that axially The axial direction of guiding mechanism 11 is fixed, but it can rotate along axis.
Baffle ring 4 is arranged on the tail end (i.e. the motion state of baffle ring 4 is identical with screw rod 1) of screw rod 1, and one end of spring 5 is fixed In the end face of baffle ring 4, the other end is fixed on the end face of the second preformed gear 8.
The ball-screw section of the inner chamber of ball nut 12 and power transmission shaft 10, which coordinates, to be installed, and the outer ring of ball nut 12 passes through the Two bearing groups 16 are installed on the tail end of fixed frame 3, are fixed so as to carry out axial limiting to ball nut 12, but ball nut 12 It can be rotated along axis.
Second injection gear 15 is fixedly connected on the end face of ball nut 12, and the second injection rotation of gear 15 can drive ball The rotary motion of nut 12, so as to drive the ball-screw section of power transmission shaft 10 to axially move.
Preformed motor 6 is fixed on fixed frame 3, and the first preformed gear 7 is arranged on the axle of preformed motor 6, and second is pre- Modeling gear 8 is fixedly connected on the end face of axially directed mechanism 11, the first preformed gear 7 and the second preformed gear 8 directly engage or It is driven by belt (or chain etc.).
Injecting motor 13 is fixed on fixed frame 3, and the first injection gear 14 is arranged on the axle of injecting motor 13, and the Two injection gears 15 are directly engaged or are driven by belt (or chain etc.).
Preformed motor 6 and injecting motor 13 make screw rod 1 complete rotation or move axially back and forth.
Hereinafter, reference picture 1-3 illustrates to the course of work of the adapted to injection system of the utility model first embodiment.
1. the preformed stage:
Preformed motor 6 provides power, and the second preformed gear 8, the second preformed gear 8 are passed to by the first preformed gear 7 Drive axially directed mechanism 11 to rotate, passed so as to coordinate to drive by axially directed mechanism 11 and the ball spline section of power transmission shaft 10 Moving axis 10 rotates about the axis, and drive screw 1 rotates, and carries out preformed action.
During preformed, screw rod 1 retreats in the internal rotation of barrel 2, while relative to barrel 2 along axis A directions straight line, Injecting motor 13 rotates so that ball nut 12 rotates, and power transmission shaft 10 retreats.Now, baffle ring 4 follows the straight line of screw rod 1 to retreat, pressure Contracting spring 5, back pressure compensation is provided for the preformed stage;Other back-pressures are produced by the slip of injecting motor 13 and preformed motor 6, Magnitude of back pressure preferably can be adjusted by devices such as pressure sensors with the use of closed-loop control is carried out.
The preformed stage completes, and the locking of preformed motor 6 does not turn, and injecting motor 13 provides power, passes through the first injection gear 14 Drive ball nut 12 to rotate with the second injection gear 15, then with ball nut 12 and power transmission shaft 10, drive power transmission shaft 10 straight lines retreat, and screw rod 1 retreats, and the pine for completing screw rod 1 moves back.
2. injection stage:
The locking of preformed motor 6 does not turn, and injecting motor 13 provides power, and gear is injected by the first injection gear 14 and second 15 driving ball nuts 12 rotate, then with ball nut 12 and power transmission shaft 10, drive the ball-screw Duan Zhi of power transmission shaft 10 Line advances, and so as to push directly on power transmission shaft 10 and screw rod 1 relative to barrel 2 along axis A straight aheads, completes the injection of screw rod 1 Action, during being somebody's turn to do, spring 5 stretches, and the spring force of release provides partial pressure for action of injection.
Therefore, in the running of above-mentioned adapted to injection system, only screw rod 1, baffle ring 4, spring 5, power transmission shaft 10 carry out axial direction The rectilinear movement advanced or retreated, other dynamical elements and actuated element etc. do not axially move.Whole injection device is penetrated Go out acceleration to greatly improve, and then improve the response acceleration and speed of adapted to injection system, ensure that the control essence of injection action Degree, while the back pressure compensation of spring offer and injection pressure also strengthen, and reduce the driving power of injecting systems, improve injection The integrated artistic of system, efficiency is lifted, reduces cost.
The utility model also provides a kind of injection machine, and the injection machine employs the utility model injection system mentioned above System, the load of the injection action in injection molding process is carried out is small, and acceleration greatly improves, and is favorably improved injecting products Processing quality.
In summary, in adapted to injection system and injection machine provided by the utility model, following technique effect is realized:
1. the power transmission shaft of unitary design realizes the dual-use function of ball spline and ball-screw, there is provided guide effect The coefficient of friction in adapted to injection system running is greatly reduced simultaneously, improves injection acceleration.
2., it is necessary to which the part of motion is seldom when performing action of injection, only screw rod and power transmission shaft are done moves axially back and forth, and Other parts such as motor, gear/belt transmission portion, bearing group, ball nut mechanism, axially directed mechanism and injection slide plate chair Keep fixing, do not moved axially back and forth with action of injection, the light weight of the movable part of adapted to injection system, in injection pressure one In the case of fixed, the gross mass for projecting kinematic system greatly reduces, and movement inertia greatly reduces, and the acceleration that screw rod obtains is significantly Lifting, therefore the effect speed of injecting systems and injection precision all greatly improve.
3. injection screw directly assembles with power transmission shaft, without extra installation process so that injection screw and transmission Axle can keep being synchronized with the movement, also, power transmission shaft is also integrated fabrication design, and the stability of adapted to injection system greatly improves.
4. the afterbody of elastic energy storage device and injection screw connects, back-pressure compensation can be carried out in pre-plastic process, and And compressed energy-storage, elastic energy storage device is discharged in injection process, thrust can be acted directly on screw rod, effectively lifting is penetrated Go out pressure and speed;Also, elastic energy storage mechanism and power transmission shaft are coaxially disposed, the stability of adapted to injection system is improved.
5. elastic energy storage device can carry out back-pressure compensation, and compressed energy-storage in pre-plastic process, effectively reduce The rated power of injection motor, reduce the cost of injecting systems.
Unless otherwise instructed, it is herein presented be similar to " first ", the qualifier of " second " do not mean that it is suitable to the time The restriction of sequence, quantity or importance, and be used for the purpose of a technical characteristic in the technical program and another technology Feature is mutually distinguished.Similarly, the herein presented qualifier similar to " one " does not mean that the restriction to quantity, but describes The technical characteristic not occurred above.Similarly, occur herein before number be similar to " about ", " approx " Modifier generally comprises this number, and its specific implication should combine context meaning and understand.Similarly, only have specific The noun of quantity measure word modification, otherwise should be regarded as including plural form again comprising singulative, in the technology herein The individual technical characteristic of odd number can be included in scheme, a plurality of technical characteristics can also be included.
Simply preferred embodiment of the present utility model described in this specification, above example is only illustrating this The technical scheme of utility model rather than to limitation of the present utility model.All those skilled in the art are logical according to design of the present utility model The available technical scheme of logical analysis, reasoning, or a limited experiment is crossed, all should be within the scope of the utility model.

Claims (7)

  1. A kind of 1. adapted to injection system of injection moulding machine, it is characterised in that including:
    One screw rod;
    One power transmission shaft, the power transmission shaft include ball spline section and ball-screw section, and the screw rod is assemblied on the power transmission shaft;
    The ball-screw section of one ball nut mechanism, the ball nut mechanism and the power transmission shaft, which coordinates, to be installed, described Ball nut mechanism makes the power transmission shaft and the screw rod move forward and backward in the axial direction;With
    The ball spline section of one axially directed mechanism, the axially directed mechanism and the power transmission shaft, which coordinates, to be installed, the axial direction Guiding mechanism makes the power transmission shaft and the screw rod be rotated around the axis of the power transmission shaft.
  2. 2. adapted to injection system as claimed in claim 1, it is characterised in that in the adapted to injection system, the screw rod and the transmission Axle is done to be moved axially back and forth, and the ball nut mechanism and the axially directed mechanism do not do and moved axially back and forth.
  3. 3. adapted to injection system as claimed in claim 1, it is characterised in that the power transmission shaft is set for integral type.
  4. 4. adapted to injection system as claimed in claim 1, it is characterised in that the adapted to injection system also include an elastic energy storage device and One baffle ring, wherein, the baffle ring is assemblied in one end of the nearly power transmission shaft of the screw rod so that the motion state of the baffle ring and institute State that screw rod is identical, one end of the elastic energy storage device is assemblied on the baffle ring, and the other end keeps fixing.
  5. 5. adapted to injection system as claimed in claim 4, it is characterised in that the elastic energy storage mechanism and the power transmission shaft are coaxially set Put.
  6. 6. adapted to injection system as claimed in claim 1, it is characterised in that spent with the ball inner chamber of the axially directed mechanism Key section is installed by ball engagement so that the axially directed mechanism does the guiding of front and rear axial movement to the power transmission shaft, together When the spacing of the power transmission shaft circumferencial direction is also provided.
  7. 7. a kind of injection moulding machine, including adapted to injection system and Clamping System as described in claim any one of 1-6.
CN201720610354.7U 2017-05-27 2017-05-27 A kind of electronic injecting mechanism of high-performance Active CN206796466U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108927965A (en) * 2017-05-27 2018-12-04 苏州锦珂塑胶科技有限公司 A kind of electronic injecting mechanism of high-performance
WO2018218431A1 (en) * 2017-05-27 2018-12-06 苏州锦珂塑胶科技有限公司 High-performance electric injection molding mechanism
CN108943624A (en) * 2017-05-27 2018-12-07 苏州锦珂塑胶科技有限公司 A kind of electronic injection moulding apparatus of high-performance

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108927965A (en) * 2017-05-27 2018-12-04 苏州锦珂塑胶科技有限公司 A kind of electronic injecting mechanism of high-performance
WO2018218431A1 (en) * 2017-05-27 2018-12-06 苏州锦珂塑胶科技有限公司 High-performance electric injection molding mechanism
CN108943624A (en) * 2017-05-27 2018-12-07 苏州锦珂塑胶科技有限公司 A kind of electronic injection moulding apparatus of high-performance
CN108943625A (en) * 2017-05-27 2018-12-07 苏州锦珂塑胶科技有限公司 The electronic injection moulding apparatus of high-performance
CN108943625B (en) * 2017-05-27 2021-03-30 苏州锦珂塑胶科技有限公司 High-performance electric injection molding device

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