CN206794659U - A kind of multistage for being used to be blended equipment just mixes disk - Google Patents

A kind of multistage for being used to be blended equipment just mixes disk Download PDF

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Publication number
CN206794659U
CN206794659U CN201720281876.7U CN201720281876U CN206794659U CN 206794659 U CN206794659 U CN 206794659U CN 201720281876 U CN201720281876 U CN 201720281876U CN 206794659 U CN206794659 U CN 206794659U
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CN
China
Prior art keywords
mixed
rotating disc
disk
blended
equipment
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Expired - Fee Related
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CN201720281876.7U
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Chinese (zh)
Inventor
计霞蓉
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Shanghai Great Automation Technology Co Ltd
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Shanghai Great Automation Technology Co Ltd
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Priority to CN201720281876.7U priority Critical patent/CN206794659U/en
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Abstract

It the utility model is related to a kind of multistage for being used to be blended equipment and just mix disk, the first mixed disk includes just mixed drive mechanism, just mixed power transmission shaft and the rotating disc being installed on first mixed power transmission shaft, this is first mixed to check and regulate body and is installed on the top for being blended equipment Zhu Hun mechanisms, for tentatively being mixed to the material by being blended the supply of equipment charging aperture, just mixed disk of the present utility model is due to being independent driving, the rotating speed different from Zhu Hun mechanisms and steering can be used, improve mechanical effect, simultaneously because employ various sizes of multistage rotating disc, and at least upper surface of rotating disc is arranged to by the inner sunken face structure of outer circumferential central smoothing transition, improve the contact angle of material and rotating disc, scattered and mixed effect is set to have reached optimal, the utility model additionally provides the puddle mixer for casting field using above-mentioned just mixed disk.

Description

A kind of multistage for being used to be blended equipment just mixes disk
Technical field
It the utility model is related to one kind and be blended apparatus assembly, more particularly to a kind of the first of the puddle mixer for manufacturing casting sand mixes Component.
Background technology
Be blended equipment typically refer to fragmentary material by stirring, shaking, overturning, the mode such as spreading carry out it is well-mixed Equipment, it is widely used in building, machinery and the field such as chemical industry, in Foundry Production, molding sand manufacture is primary link, puddle mixer It is the visual plant for manufacturing molding sand, can be used for manufacturing casting mold to obtain by the way that sand material is well mixed with binding agent or other auxiliary materials Molding sand, for example, the production of precoated sand be exactly by sand material, resin and curing agent mix, resin and curing agent is uniformly distributed simultaneously Sand grain surface is coated on, the equipment that the production process uses is exactly puddle mixer.
Sand blender of the prior art, relatively large puddle mixer versatility is good, and can realize the continuous of mulling operation Property, mulling efficiency high, mulling effect is good, and small-sized puddle mixer is mostly that small lot is quantitatively blended casting model powder, and flexibility is high, is easy to make Make and repair, although above-mentioned all kinds of puddle mixers all have respective advantage in production efficiency and adaptability, structure design with And certain deficiency in mechanical effect also be present, such as Authorization Notice No. CN2601135Y Chinese utility model patents disclose one kind Double stirring puddle mixers, its revoliving arm are fixed on main shaft upper end, and two agitators are fixed on the both ends of revoliving arm, due to being stirred with two Mix device and instead of rolling wheel in existing puddle mixer, so as to carry out normal batch mixing to resin sand and water-glass sand, in a short time Reach well mixed, batch mixing speed is fast, efficiency high, positive role can be also played to improving moulding-sand property, although the patent is one Determine to improve the stability of mulling effect and complete machine in degree, but be concerned only with the improvement of main mixed structure, to overall structure and machine Tool efficiency completely without reference to.Authorization Notice No. CN204396785U Chinese utility model patents disclose a kind of precoated sand mulling Machine, including the cylindrical outer barrel of the open top above support is vertically provided at, the inside of cylindrical outer barrel is coaxially arranged with one The inner cylinder that the internal diameter of individual external diameter and the outer barrel is substantially the same, is provided with shake between inner cylinder exterior bottom and the inside bottom of outer barrel Motor is moved, multiple the first stirring vanes to extension in the middle part of inner cylinder, the precoated sand mulling are provided with the circumferential madial wall of inner cylinder Machine will drive its interior crushing material by the positive and negative intermittent high-speed rotation of inner/outer tube in stirring and be sufficiently mixed uniformly, the skill Art not only adds cost, reduced by setting complicated inner/outer tube and percussion mechanism to realize the crushing of material and mixing Equipment reliability of operation, and mechanical efficiency is relatively low.
Utility model content
Above-mentioned deficiency based on prior art, it is first that the purpose of this utility model is to provide a kind of multistage for being used to be blended equipment Mixed disk, by being transformed to the existing equipment that is blended and use the first mixed disk, can significantly solve the existing plant machinery that is blended and imitate Can be low the problem of, and optimize topology layout, it is particularly effective for being blended for casting sand especially precoated sand.
Just mixed disk of the present utility model, for being blended equipment, the equipment that is blended refers to employ including stirring or rolling over Pressure or stirring carry out the equipment that fragmentary material is blended with means that spreading is combined, the first mixed disk include just mixing drive mechanism, Just mixed power transmission shaft and be installed on the rotating disc just on mixed power transmission shaft, it is described it is just mixed check and regulate body and be installed on described be blended equipment master and mix machine The top of structure, for tentatively being mixed to the material by being blended the supply of equipment charging aperture, in the operating condition, just mix driving machine Structure drives just mixed drive axis, and the different steering of equipment Zhu Hun mechanisms or not is blended from described to be provided for the rotating disc Same rotating speed.Just mixed disk of the present utility model, can be just mixed to material progress due to being mounted in above Zhu Hun mechanisms, due to It is independent driving, using the rotating speed different from Zhu Hun mechanisms and steering, relative to using a separate transmission axle in conventional art The mode of different operating blade is driven, more effectively can mix material dispersion, improve mechanical effect.
The rotating disc at least two being installed on the just mixed power transmission shaft, is preferably two or three, in different levels It is arranged above and below, size increments, rotating disc is conveniently of circular shape.Just mixed disk of the present utility model, as a result of different sizes Multistage rotating disc, material can be made, also successively by repeatedly mixing, further to improve mixed effect during just mixed.
Above-mentioned rotating disc at least upper surface is the inner sunken face structure by outer circumferential central smoothing transition.The design can change The contact angle of kind material and rotating disc, makes that its motion is more complicated, and corresponding dispersion effect is more preferable.
When the rotating disc being installed on the just mixed power transmission shaft is two, the outline diameter of first order rotating disc is preferred For the 35~70% of second level rotating disc outline diameter.
Specifically, the above-mentioned equipment that is blended is puddle mixer, the puddle mixer has main mixed storehouse, main mixed storehouse top installation two or more Charging aperture, you can for supplying different types of molding sand such as fresh sand and old sand, it can also be used to while supply molding sand and binding agent And auxiliary material, main mixed storehouse inner upper installation is of the present utility model just to mix disk, and just mixed drive mechanism includes motor, gearbox, just Mixed power transmission shaft is connected through main mixed the top of the warehouse with drive mechanism, main mixed orlop portion or middle part and bottom installation Zhu Hun mechanisms, should Zhu Hun mechanisms include being arranged on main mixed storehouse the sidepiece either mixed drive mechanism of the master of bottom or sidepiece and bottom and main mixed power transmission shaft, And work oar or active wheel on main mixed power transmission shaft, using stirring, either spreading or stirring are combined with spreading Means carry out molding sand and are blended, and the outlet of the charging aperture is towards the first order rotating disc of just mixed disk.
Special feeding port can be set at the above-mentioned middle part for being blended the mixed storehouse of equipment master or bottom, when for supplying binding agent to molding sand And/or during curing agent, can be only by the charging aperture dispensing molding sand aggregate on main mixed storehouse top, and pass through in the middle part of main mixed storehouse or bottom Special feeding port supply binding agent and/or curing agent, which can largely reduce the live load and work of Zhu Hun mechanisms Make the time.
Above-mentioned just mixed disk and Zhu Hun mechanisms are controlled using unified logic control element, negative according to distribution is actually needed Lotus, accurate both transmission parameters of control and operation sequential.
The beneficial effects of the utility model:
1st, just mixed disk of the present utility model, can be just mixed to material progress due to being mounted in above Zhu Hun mechanisms, significantly Improve and be blended effect and be blended efficiency;
2nd, just mixed disk of the present utility model can use the rotating speed different from Zhu Hun mechanisms and turn due to being independent driving To using separate transmission axle to drive the mode of different operating blade relative in conventional art, can more effectively make thing Dispersion mixing is expected, simultaneously because the just mixed main mixed load and working time, the design of reducing does not increase energy consumption not only, be on the contrary Improve mechanical effect;
3rd, just mixed disk of the present utility model employs various sizes of multistage rotating disc, can make material during just mixed Also successively mixed effect is further improved by repeatedly mixing;
4th, at least upper surface of rotating disc is arranged to by the inner sunken face structure of outer circumferential central smoothing transition, its purpose It is the contact angle for improving material and rotating disc, makes that its motion is more complicated, and corresponding dispersion effect is more preferable;
5th, rationally designing the dimension scale of rotating discs at different levels can assist the dynamic process described in above-mentioned 3rd point and the 4th point Same-action, scattered and mixed effect is set to reach optimal together;
6th, the equipment of the present utility model that is blended is puddle mixer, is adapted to the casting sand for preparing various complicated formulas, is also adapted to Different molding sand hybrid modes, such as the mixing of fresh sand and old sand, the mixing of different molding sand aggregates, molding sand aggregate and binding agent or The mixing of person's auxiliary material;
7th, when preparing the common sand or precoated sand with binding agent, prior art would generally use different a variety of Be blended equipment and material carried out just mixed, employ puddle mixer of the present utility model, due to it is first mix disk in the presence of, molding sand aggregate A certain degree of dispersion mixing is had been obtained for, it is viscous that special feeding port supply can be set at the middle part or bottom for being blended the mixed storehouse of equipment master Agent and/or curing agent etc. are tied, which can largely reduce live load and the working time of Zhu Hun mechanisms, decrease just The work load of mixed mechanism;
8th, employ it is of the present utility model be blended equipment, can according to being actually needed science distribution load, it is individually designed just The mechanical load and power of mixed mechanism and Zhu Hun mechanisms, and both transmission parameters are accurately controlled by unified logic control element With operating sequential.
Brief description of the drawings
By reading the detailed description of hereafter preferred embodiment, it is various other the advantages of and benefit it is common for this area Technical staff will be clear understanding.Accompanying drawing is only used for showing the purpose of preferred embodiment, and is not considered as to this practicality New limitation.And in whole accompanying drawing, identical part is denoted by the same reference numerals.In the accompanying drawings:
Fig. 1 is the specific embodiment structural representation of multistage just mixed disk of the present utility model;
Fig. 2 is multistage just mixed disk rotating disc of the present utility model and traditional single stage plane rotary disc working state schematic representation;
Fig. 3 is the puddle mixer structural representation for employing the multistage just mixed disk of the utility model;
Fig. 4 is that the multistage of another embodiment of the utility model just mixes the drive mechanism schematic diagram of disk;
Fig. 5 is that the multistage of the utility model 3rd embodiment just mixes the drive mechanism schematic diagram of disk.
Embodiment
The illustrative embodiments of the disclosure are more fully described below with reference to accompanying drawings.Although this public affairs is shown in accompanying drawing The illustrative embodiments opened, it being understood, however, that may be realized in various forms the disclosure without the reality that should be illustrated here The mode of applying is limited.Conversely, there is provided these embodiments are to be able to be best understood from the disclosure, and can be by this public affairs The scope opened completely is communicated to those skilled in the art.
The utility model is further described with reference to the accompanying drawings and examples.
Embodiment 1:
As shown in figure 1, the present embodiment is two level just mixed disk, including just mixes drive mechanism 1, just mixed power transmission shaft 2 and be installed on Same root just mixes the first order rotating disc 3 and second level rotating disc 4 of Synchronization Control on power transmission shaft, in this embodiment, rotating disc Circle is shaped as, the upper surface in each rotating disc section is by the inner sunken face structure of outer circumferential central smoothing transition, Ye Jizhuan Moving plate integrally fills in the disk of indent, and diameter R1 is preferably diameter at the outer of second level rotating disc 4 at the outer of first order rotating disc 3 The 35~70% of R2, it is optimal to be slightly above 50%, such as 55%.
As shown in Fig. 2 just mixed disk working condition, the right side are the work of traditional single stage plane rotary disc to the left two level for the present embodiment State, the first mixed drive mechanism 1 of the two level of the present embodiment just mixed disk drive just mixed power transmission shaft 2 rotate, partial material first falls the On one-level rotating disc 3, after fall on second level rotating disc 4, by curved face contact, rebound or circle round along different angle, significantly Improve scattered and mixed effect.
It is readily appreciated that, just mixed disk can also be modified as three-level just mixed disk or more to above-mentioned two level by increasing rotating disc quantity Multistage just mixed disk.
As shown in figure 3, the present embodiment is to be mounted with that above-mentioned two level just mixes the puddle mixer of disk, the puddle mixer has main mixed storehouse 5, Three charging apertures 6 are installed on main mixed storehouse top, main to mix the inner upper of storehouse 5 installation just mixed disk of the present utility model, just mix drive mechanism 1 Variable-frequency motor can be selected, just mixed power transmission shaft 2 is connected through main mixed the top of the warehouse with first mixed drive mechanism 1, and Zhu Hun mechanisms include peace Longitudinal rabbling mechanism mounted in the main mixed bottom of storehouse 5, longitudinal rabbling mechanism include the main mixed power transmission shaft of main mixed drive mechanism 7 and longitudinal direction 8, and the puddler 9 with blade on the main mixed power transmission shaft 8 in longitudinal direction.
In a preferred embodiment, mix the middle part in storehouse in mulling owner or bottom also is provided with special feeding port 10.
In another preferred embodiment, the top of puddler 9 with blade is also equipped with hammer puddler 11.
In another preferred embodiment, Zhu Hun mechanisms also include the horizontal rabbling mechanism for being arranged on the main mixed sidepiece of storehouse 5, the horizontal stroke Include laterally main mixed power transmission shaft 12 and installed in the laterally working-blade 13 on main mixed power transmission shaft 12 to rabbling mechanism, laterally stir The power transmission shaft for mixing mechanism also drives (not shown) by independent drive mechanism.
With reference to Fig. 3 as can be seen that the operation principle of the puddle mixer is:Just mixed body of checking and regulating is installed on the mixed mechanism of mulling owner Top, tentatively mixed for the material to being supplied by mulling machine inlet, the outlet of three charging apertures 6 in top is towards just The first order rotating disc 3 of mixed disk, three charging apertures 6 can be used to the different types of molding sand of weight feed such as fresh sand and old sand, It can also be used for supplying molding sand and binding agent and auxiliary material simultaneously, in the operating condition, just mixed drive mechanism 1 drives just mixed power transmission shaft 2 rotate, and mix the different steering of mechanism or different rotating speeds from mulling owner to be provided for rotating disc, just mixed disk and Zhu Hun mechanisms It is controlled using unified logic control element 14, according to distribution load is actually needed, accurately controls both transmission parameters With operation sequential.
In a preferred embodiment, due to being provided with special feeding port 10 at the middle part in the mixed storehouse of mulling owner or bottom, when During for supplying binding agent and/or curing agent to molding sand, the dispensing molding sand aggregate of charging aperture 6 on storehouse top can be only mixed by master, And supplying binding agent and/or curing agent, which by the special feeding port 10 of in the middle part of main mixed storehouse or bottom can largely subtract The live load of Shao Zhuhun mechanisms and working time.
Embodiment 2:
As the improvement that disk is just mixed to the utility model, in this embodiment it is possible to set more than two to be located at same layer The first order rotating disc 3 of level, and each first order rotating disc 3 with the rotating speed different from second level rotating disc 4 and turns to fortune It is dynamic, as shown in figure 4, it may be accomplished by being connected:Originally mix power transmission shaft be divided into an initiative drive shaft and Several slave drive axles, each first order rotating disc 3 have each independent slave drive axle, shaft end connection driven gear 15, the initiative drive shaft shaft end connection driving gear 16 of second level rotating disc 4, drive of the initiative drive shaft in first mixed drive mechanism 1 Dynamic lower drive driving gear 16 rotates, and driving gear 16 drives driven gear 15 to rotate, and driven gear 15 drives slave drive axle Rotate, finally realize the motion of all rotating discs.
The embodiment in addition to diameter R1 is suitably turned down relative to embodiment 1 at the outer of each first order rotating disc 3, its Its structure is same as Example 1 including puddle mixer structure, is calculated by optimization, diameter at the outer of each first order rotating disc 3 R1 is preferably 25~60% of diameter R2 at the outer of second level rotating disc 4, especially with 35-45% more preferably.
Embodiment 3:
It is different from embodiment 2, as the improvement that disk is just mixed to the utility model, in this embodiment it is possible to not increase The friction speed control of first order rotating disc 3 and second level rotating disc 4 is realized in the case of new axle position, as shown in figure 5, its can by with Under type realizes drive connection:Originally mixed power transmission shaft, which is divided into, is actively driven interior axle and slave drive outer shaft, second level rotating disc 4 Connection is actively driven interior axle, and first order rotating disc 3 connects slave drive outer shaft, is actively driven interior axle shaft end connection driving gear 16, slave drive outer shaft shaft end connection gear ring 17, actively it is driven interior axle and drives driving gear under the driving of first mixed drive mechanism 1 16 rotate, and driving gear 16 drives gear ring 17 to rotate by idler gear 18, and gear ring 17 drives slave drive outer shaft to rotate, finally Realize the friction speed motion of first order rotating disc 3 and second level rotating disc 4.
It is same as Example 1 that the embodiment other structures include puddle mixer structure.
It is described above, the only preferable embodiment of the utility model, but the scope of protection of the utility model is not This is confined to, any one skilled in the art can readily occur in the technical scope that the utility model discloses Change or replacement, should all cover within the scope of protection of the utility model.Therefore, the scope of protection of the utility model should be with The scope of the claims is defined.

Claims (9)

1. a kind of just mixed disk, for being blended equipment, the equipment that is blended refers to employ including stirring either spreading or stirring With the equipment that the means progress fragmentary material that spreading is combined is blended, the just mixed disk includes just mixing drive mechanism, just mixed transmission Axle and the rotating disc being installed on first mixed power transmission shaft, the just mixed body of checking and regulating are installed on the upper of the Zhu Hun mechanisms for being blended equipment Side, the material for being supplied to the charging aperture by being blended equipment are tentatively mixed, and the charging aperture for being blended equipment is installation Above the rotating disc and outlet towards the rotating disc charging aperture, it is characterised in that:It is installed on the just mixed power transmission shaft Rotating disc at least two, be arranged above and below in different levels, size increments, in the operating condition, just mixed drive mechanism drives Just mixed drive axis, the different steering of equipment Zhu Hun mechanisms or different turns are blended from described to be provided for the rotating disc Speed.
2. just mixed disk according to claim 1, it is characterised in that:The rotating disc is shaped as circle.
3. just mixed disk according to claim 1, it is characterised in that:The rotating disc at least upper surface is by outer circumferential center The inner sunken face structure seamlessly transitted.
4. the first mixed disk according to claim 1 or 2 or 3, it is characterised in that:The rotation being installed on the just mixed power transmission shaft Disk is two or three, and its mounting means is to be co-axially mounted.
5. the first mixed disk according to claim 1 or 2 or 3, it is characterised in that:Just mixed power transmission shaft includes an initiative drive shaft With several slave drive axles, each first order rotating disc has each independent slave drive axle, shaft end connection driven tooth Wheel, the initiative drive shaft shaft end connection driving gear of second level rotating disc, initiative drive shaft is under the driving of first mixed drive mechanism Driving gear is driven to rotate, driving gear drives driven gear to rotate, and driven gear drives slave drive axle to rotate, final to realize Each first order rotating disc is with the rotating speed and divertical motion different from second level rotating disc.
6. the first mixed disk according to claim 1 or 2 or 3, it is characterised in that:The rotation being installed on the just mixed power transmission shaft Disk is two, and just mixed power transmission shaft includes actively being driven interior axle and slave drive outer shaft, and rotating disc connection in the second level is actively in transmission Axle, first order rotating disc connection slave drive outer shaft, actively it is driven interior axle shaft end connection driving gear, slave drive outer shaft shaft end Gear ring is connected, interior axle is actively driven and drives driving gear to rotate under the driving of first mixed drive mechanism, driving gear passes through centre Gear band moves ring gear against rotation, and gear ring drives slave drive outer shaft to rotate, finally realizes first order rotating disc and second level rotating disc Friction speed motion.
7. a kind of puddle mixer, it includes charging aperture, main mixed storehouse and Zhu Hun mechanisms, it is characterised in that:Pacify in main mixed storehouse inner upper Equipped with the first mixed disk described in claim any one of 1-5.
8. puddle mixer according to claim 7, it is characterised in that:Set at the middle part in the mixed storehouse of mulling owner or bottom special Feeding port, for when supplying binding agent and/or during curing agent to molding sand, by the special feeding port supply binding agent and/or Curing agent, and only pass through the charging aperture dispensing molding sand aggregate on main mixed storehouse top.
9. puddle mixer according to claim 8, the just mixed disk and the Zhu Hun mechanisms use unified logic control list Member is controlled, and according to distribution load is actually needed, controls both transmission parameters and operation sequential.
CN201720281876.7U 2017-03-22 2017-03-22 A kind of multistage for being used to be blended equipment just mixes disk Expired - Fee Related CN206794659U (en)

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Application Number Priority Date Filing Date Title
CN201720281876.7U CN206794659U (en) 2017-03-22 2017-03-22 A kind of multistage for being used to be blended equipment just mixes disk

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106862483A (en) * 2017-03-22 2017-06-20 计霞蓉 It is a kind of just to mix disk for being blended the multistage of equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106862483A (en) * 2017-03-22 2017-06-20 计霞蓉 It is a kind of just to mix disk for being blended the multistage of equipment

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20171226

Termination date: 20180322

CF01 Termination of patent right due to non-payment of annual fee