CN206794239U - A kind of bent axle cleaning equipment - Google Patents
A kind of bent axle cleaning equipment Download PDFInfo
- Publication number
- CN206794239U CN206794239U CN201720557652.4U CN201720557652U CN206794239U CN 206794239 U CN206794239 U CN 206794239U CN 201720557652 U CN201720557652 U CN 201720557652U CN 206794239 U CN206794239 U CN 206794239U
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- CN
- China
- Prior art keywords
- oilhole
- flush pipe
- cleaning
- charge
- fuselage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses a kind of bent axle cleaning equipment,Including fuselage,Bearing assembly,Flip-top cap assembly,Cylinder one,Cylinder two,Refined filtration case,Straining box,Cleaning fluid recovery bin,Water-main,High-pressure hydraulic pump,Oilhole flush pipe,Appearance flush pipe,Oilhole flushing is in charge of and electric control box,On fuselage positioned at workbench rear it is arranged side by side be provided with refined filtration case and straining box,On fuselage cleaning fluid recovery bin is provided with below workbench,Water-main is connected between refined filtration case and cleaning fluid recovery bin,On water-main high-pressure hydraulic pump is connected with turn from refined filtration case to cleaning fluid recovery bin,Oilhole flush pipe,Appearance flush pipe and overflow Pneumatic valve,A horizontally disposed oilhole flushing is also associated with the oilhole flush pipe other end to be in charge of,Oilhole flushing is in charge of lower section and is connected with multiple axle journal half-watt shower nozzles,Appearance flush pipe is provided with multiple high-pressure nozzles,With simple and reasonable,Acquisition expenses is low,Operating cost is low,Cleaning efficiency is high,The characteristics of cleaning is comprehensively thorough and versatile.
Description
Technical field
It the utility model is related to a kind of cleaning equipment, and in particular to a kind of bent axle cleaning equipment, belong to Machine Manufacturing Technology
Field.
Background technology
Bent axle is one of kernel component in fuel engines, and because its manufacturing technology requires high, manufacture difficulty is larger, because
This also has special requirement to the cleaning of bent axle in process.Cleaning and finished product storage are clear among general point of bent axle cleaning
Wash, require crankshaft journal surface the bent axle of quenching, crankshaft journal surface and oilhole must then be gone before quenching process
The cleaning of scrap iron removing and impurity, otherwise the quenching quality not only to journal surface can produce harmful effect, and can greatly shorten
The service life of quenching inducer, increase manufacturing expense.
Some bent axle specialty manufacturing enterprises at present, because its is wide in variety, when cleaning bent axle, except a small number of crankshaft production lines are adopted
With outside the high purpose-built washing equipment of price, mostly also by the way of manually cleaning.And bent axle cleaning equipment special at present
Category is basically divided into Stepping positioning high-pressure cleaning device, high pressure by formula cleaning equipment and ultrasonic cleaning apparatus, and this three
Although kind of equipment has the advantages of certain, but have that complicated, floor space is big, acquisition expenses is high, operating cost is high, safeguards and protects
Support the shortcomings that cumbersome.Wherein Stepping positioning high-pressure cleaning device is only applicable to the cleaning of single variety bent axle, flexible poor, less suitable
Close multi items cleaning；And high pressure is high by formula cleaning equipment and ultrasonic cleaning apparatus power consumption, particularly crankshaft oil hole cleaning is imitated
Fruit is poor.And manually cleaning not only needs to be equipped with multiple staff, waste of manpower resource, and it is big labor intensity to be present, cleaning effect
The shortcomings that rate is low, and cleaning quality is difficult to ensure that.
Utility model content
In view of the above-mentioned problems, the problem of the utility model intends to solve is to provide, one kind is simple and reasonable, acquisition expenses is low,
Operating cost is low, maintaining simple and fast, cleaning efficiency are high, the comprehensive thorough and versatile bent axle cleaning equipment of cleaning,
Human resources are not only saved, ensure the cleaning quality of bent axle, and are adapted to multi items cleaning.
To reach above-mentioned purpose, the utility model uses following technical scheme：A kind of bent axle cleaning equipment, including fuselage,
Bearing assembly, flip-top cap assembly, cylinder one, cylinder two, refined filtration case, straining box, cleaning fluid recovery bin, water-main, high-pressure hydraulic pump, oil
Hole flush pipe, appearance flush pipe, oilhole flushing is in charge of and electric control box, and supporting group is fixed with the workbench of the fuselage
Part, flip-top cap assembly is fixedly arranged above positioned at workbench on the fuselage, the fuselage both sides are also symmetrically provided with cylinder one, two
The cylinder one is connected with the flip-top cap assembly, symmetrical on the flip-top cap assembly to be provided with cylinder two, the flip-top cap assembly
On be further opened with an installation through-hole, on the fuselage positioned at workbench rear it is arranged side by side be provided with refined filtration case and straining box, the essence
Filter box is connected with the straining box, is provided with cleaning fluid recovery bin on the fuselage below workbench, and the cleaning fluid returns
Receive storehouse with the straining box to be connected, water-main, total water are connected between the refined filtration case and the cleaning fluid recovery bin
Guan Shangcong refined filtrations case is connected with high-pressure hydraulic pump, oilhole flush pipe, appearance flush pipe and overflow gas control in turn to cleaning fluid recovery bin
Pipeline Pneumatic valve one and pipeline Pneumatic valve two, the oil are respectively equipped with valve, the oilhole flush pipe and the appearance flush pipe
The hole flush pipe other end is extended in the installation through-hole on the flip-top cap assembly, is also associated with the oilhole flush pipe other end
One horizontally disposed oilhole, which rinses, to be in charge of, and the oilhole rinses to be in charge of to be connected with two cylinders two, and the oilhole, which rinses, to be divided
Pipe positioned at the surface of the bearing assembly, be in charge of lower section and be connected with the adjustable axle journal half-watt spray in multiple positions by the oilhole flushing
Head, the appearance flush pipe other end are stretched into fuselage and positioned at the top of bearing assembly, above the bearing assembly
The appearance flush pipe is provided with the high-pressure nozzle of multiple flushing bent axle outer surfaces.
Preferably, the bearing assembly includes bottom plate, centralized positioning post and locating rack, one is offered among the bottom plate
Oval positioning through hole, it is located on the bottom plate in the oval positioning through hole and is provided with a centralized positioning post and two positioning
Frame, the centralized positioning post are respectively and fixedly provided with one between two locating racks on the opposite face of two locating racks
Hold roller.
Preferably, the material of the axle journal half-watt shower nozzle is nylon.
Effectively achievement of the present utility model is：The utility model is simple and reasonable, and acquisition expenses is low, maintenance letter
Single quick, oilhole flush pipe, oilhole flushing is in charge of, axle journal half-watt shower nozzle and pipeline Pneumatic valve one collectively constitute a crankshaft oil hole
Rinsing module, the clean in place of each oilhole can be disposably realized, not only substantially reduce operating cost, and improve cleaning efficiency；
Appearance flush pipe, high-pressure nozzle and pipeline Pneumatic valve two collectively constitute a bent axle outer surface rinsing module, then mix provided with branch
The bearing assembly of roller is held, so as to realize 360 degree of revolution cleaning bent axle outer surfaces, it has been carried out entirely the whole outer surface of bent axle
Face is thoroughly cleaned, no dead angle；The design of the adjustable axle journal half-watt shower nozzle of the unique design of bearing assembly and its position, Ke Yishi
Multi items cleaning is closed, it is versatile.
In summary, the utility model has that simple and reasonable, acquisition expenses is low, operating cost is low, maintaining is simple
The characteristics of single quick, cleaning efficiency is high, cleaning is comprehensively thorough and versatile, human resources are not only saved, ensure the clear of bent axle
Quality is washed, and is adapted to multi items cleaning.
Brief description of the drawings
Fig. 1 is the utility model front view.
Fig. 2 is the utility model left view.
Fig. 3 is the utility model top view.
In figure：1- fuselages, 2- bearing assemblies, 3- flip-top cap assemblies, 4- cylinders one, 5- cylinders two, 6- refined filtration casees, 7- coarse filtration
Case, 8- cleaning fluid recovery bins, 9- water-mains, 10- high-pressure hydraulic pumps, 11- oilhole flush pipes, 12- appearance flush pipes, the punching of 13- oilholes
Wash and be in charge of, 14- electric control boxes, 15- overflow Pneumatic valves, 16- pipelines Pneumatic valve one, 17- pipelines Pneumatic valve two, 18- axle journals half
Watt shower nozzle, 19- high-pressure nozzles, 20- bottom plates, 21- centralized positioning posts, 22- locating racks, 23- supporting rollerns.
Embodiment
In order that those skilled in the art are better understood from the utility model, below in conjunction with the present embodiment
Accompanying drawing, clear, complete description is carried out to the technical scheme in the embodiment of the utility model.
As shown in Figure 1, Figure 2 and Figure 3, the utility model discloses a kind of bent axle cleaning equipment, including fuselage 1, supporting group
Part 2, flip-top cap assembly 3, cylinder 1, cylinder 25, refined filtration case 6, straining box 7, cleaning fluid recovery bin 8, water-main 9, high-pressure hydraulic pump
10th, oilhole flush pipe 11, appearance flush pipe 12, oilhole, which rinse, is in charge of 13 and electric control box 14, fixed on the workbench of fuselage 1
There is a bearing assembly 2, be fixedly arranged above flip-top cap assembly 3 positioned at workbench on fuselage 1, the both sides of fuselage 1 are also symmetrically provided with cylinder one
4, two cylinders 1 are connected with flip-top cap assembly 3, symmetrical on flip-top cap assembly 3 to be provided with cylinder 25, are also opened on flip-top cap assembly 3
Provided with an installation through-hole, on fuselage 1 positioned at workbench rear it is arranged side by side be provided with refined filtration case 6 and straining box 7, refined filtration case 6 and coarse filtration
Case 7 is connected, and is provided with cleaning fluid recovery bin 8 below workbench on fuselage 1, cleaning fluid recovery bin 8 is connected with straining box 7
It is logical, water-main 9 is connected between refined filtration case 6 and cleaning fluid recovery bin 8, from refined filtration case 6 to cleaning fluid recovery bin 8 on water-main 9
It is connected with high-pressure hydraulic pump 10, oilhole flush pipe 11, appearance flush pipe 12 and overflow Pneumatic valve 15 in turn, oilhole flush pipe 11 and outer
Pipeline Pneumatic valve 1 and pipeline Pneumatic valve 2 17 are respectively equipped with table flush pipe 12, the other end of oilhole flush pipe 11, which extends to, to be turned over
In installation through-hole on cap assemblies 3, a horizontally disposed oilhole flushing is also associated with the other end of oilhole flush pipe 11 and is in charge of 13,
Oilhole flushing is in charge of 13 and is connected with two cylinders 25, and oilhole, which rinses, is in charge of 13 surfaces for being located at bearing assembly 2, and oilhole rinses
It is in charge of 13 lower sections and is connected with the adjustable axle journal half-watt shower nozzle 18 in multiple positions, the other end of appearance flush pipe 12 is stretched into fuselage 1 simultaneously
Positioned at the top of bearing assembly 2, the appearance flush pipe 12 above bearing assembly 2 is provided with multiple flushing bent axle outer surfaces
High-pressure nozzle 19, bearing assembly 2 include bottom plate 20, centralized positioning post 21 and locating rack 22, and it is oval that one is offered among bottom plate 20
Shape positioning through hole, it is located in oval positioning through hole on bottom plate 20 and is provided with a centralized positioning post 21 and two locating racks 22, in
Heart locating dowel 21 is respectively and fixedly provided with a supporting rollern between two locating racks 22 on the opposite face of two locating racks 22
23, the material of axle journal half-watt shower nozzle 18 is nylon.
Before use, the position according to bent axle rolled product variety adjustment bearing assembly 2 and axle journal half-watt shower nozzle 18；In use, it will treat clear
Wash crankshaft big end to be placed horizontally on the supporting rollern 23 of bearing assembly 2 towards the right side, then operator is pressed on electric control box 14
Starting switch, high-pressure hydraulic pump 10 starts, and following washing and cleaning operation is automatically performed by the program of setting.Comprise the following steps that：It is first
First flip-top cap assembly 3 is realized by two cylinders 1 and covered；Then oilhole flush pipe 11, oil hole cleaning are in charge of 13 and axle journal half-watt
Shower nozzle 18 is realized in the presence of cylinder 25 moves down action, and when coming downwards to setting position, overflow Pneumatic valve 15 is closed, pipeline
Pneumatic valve 1 is opened, and high-pressure cleaning liquid sprays from axle journal half-watt shower nozzle 18, carries out fixed point flushing to each oilhole, flushing finishes
Afterwards oilhole flush pipe 11, oil hole cleaning be in charge of 13 and axle journal half-watt shower nozzle 18 rise to initial position；Subsequent pipeline Pneumatic valve one
16 are closed, and pipeline Pneumatic valve 2 17 is opened, and high-pressure cleaning liquid sprays from multiple high-pressure nozzles 19 in appearance flush pipe 12, bent
Start 360 degree of rotations after the impact that axle passes through high-pressure cleaning liquid, realize the washing and cleaning operation to bent axle whole surface and two stomidiums, rush
Overflow Pneumatic valve 15 is opened after washing, and pipeline Pneumatic valve 2 17 is closed；Effect of the last flip-top cap assembly 3 in two cylinders 1
Lower unlatching, the workpiece after cleaning is now taken out, that is, completes whole operation.
The utility model is simple and reasonable, and acquisition expenses is low, maintains simple and fast, oilhole flush pipe 11, oilhole
13, axle journal half-watt shower nozzle 18 is in charge of in flushing and pipeline Pneumatic valve 1 collectively constitutes a crankshaft oil hole rinsing module, Neng Gouyi
Secondary property realizes the clean in place of each oilhole, not only substantially reduces operating cost, and improve cleaning efficiency；Appearance flush pipe 12, height
Pressure shower nozzle 19 and pipeline Pneumatic valve 2 17 collectively constitute a bent axle outer surface rinsing module, then mix provided with supporting rollern 23
Bearing assembly 2, so as to realize 360 degree of revolution cleaning bent axle outer surfaces, it is set to have been carried out to the whole outer surface of bent axle comprehensively thoroughly
Cleaning, no dead angle；The design of the adjustable axle journal half-watt shower nozzle 18 of the unique design of bearing assembly 2 and its position, can be adapted to
Multi items clean, versatile.
Obviously, described embodiment is only part of the embodiment of the present utility model, rather than whole embodiments.
Based on the embodiment in the utility model, what those of ordinary skill in the art were obtained under the premise of creative work is not made
Every other embodiment, it should all belong to the scope of the utility model protection.
Claims (3)
1. a kind of bent axle cleaning equipment, including fuselage (1), bearing assembly (2), flip-top cap assembly (3), cylinder one (4), cylinder two
(5), refined filtration case (6), straining box (7), cleaning fluid recovery bin (8), water-main (9), high-pressure hydraulic pump (10), oilhole flush pipe
(11), appearance flush pipe (12), oilhole, which rinse, is in charge of (13) and electric control box (14), it is characterised in that：The fuselage (1)
It is fixed with bearing assembly (2) on workbench, flip-top cap assembly (3), the machine is fixedly arranged above positioned at workbench on the fuselage (1)
Body (1) both sides are also symmetrically provided with cylinder one (4), and two cylinders one (4) are connected with the flip-top cap assembly (3), described to turn over
It is symmetrical on cap assemblies (3) to be provided with cylinder two (5), it is further opened with an installation through-hole, the machine on the flip-top cap assembly (3)
On body (1) positioned at workbench rear it is arranged side by side be provided with refined filtration case (6) and straining box (7), the refined filtration case (6) and the straining box
(7) it is connected, cleaning fluid recovery bin (8), the cleaning fluid recovery bin (8) is provided with below workbench on the fuselage (1)
It is connected with the straining box (7), water-main (9) is connected between the refined filtration case (6) and the cleaning fluid recovery bin (8),
On the water-main (9) high-pressure hydraulic pump (10), oilhole flush pipe are connected with turn from refined filtration case (6) to cleaning fluid recovery bin (8)
(11), appearance flush pipe (12) and overflow Pneumatic valve (15), on the oilhole flush pipe (11) and the appearance flush pipe (12)
Pipeline Pneumatic valve one (16) and pipeline Pneumatic valve two (17) are respectively equipped with, oilhole flush pipe (11) other end extends to described
In installation through-hole on flip-top cap assembly (3), a horizontally disposed oilhole is also associated with oilhole flush pipe (11) other end
Flushing is in charge of (13), and the oilhole flushing is in charge of (13) and is connected with two cylinders two (5), and the oilhole, which rinses, to be in charge of (13)
Positioned at the surface of the bearing assembly (2), the oilhole, which rinses to be in charge of below (13), is connected with the adjustable axle journal in multiple positions
Half-watt shower nozzle (18), appearance flush pipe (12) other end are stretched into fuselage (1) and positioned at the top of bearing assembly (2), position
The appearance flush pipe (12) above the bearing assembly (2) is provided with the high-pressure nozzle of multiple flushing bent axle outer surfaces
(19)。
2. bent axle cleaning equipment according to claim 1, it is characterised in that：The bearing assembly (2) include bottom plate (20),
Centralized positioning post (21) and locating rack (22), the bottom plate (20) is middle to offer an oval positioning through hole, the bottom plate
(20) it is located in the oval positioning through hole and is provided with a centralized positioning post (21) and two locating racks (22), the center
Locating dowel (21) is respectively and fixedly provided with one between two locating racks (22) on the opposite face of two locating racks (22)
Hold roller (23).
3. bent axle cleaning equipment according to claim 1, it is characterised in that：The material of the axle journal half-watt shower nozzle (18) is
Nylon.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720557652.4U CN206794239U (en) | 2017-05-09 | 2017-05-09 | A kind of bent axle cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720557652.4U CN206794239U (en) | 2017-05-09 | 2017-05-09 | A kind of bent axle cleaning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206794239U true CN206794239U (en) | 2017-12-26 |
Family
ID=60741331
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720557652.4U Expired - Fee Related CN206794239U (en) | 2017-05-09 | 2017-05-09 | A kind of bent axle cleaning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206794239U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108380577A (en) * | 2018-05-11 | 2018-08-10 | 王丽 | A kind of two-sided cleaning device of flat glass plate processing |
| CN109201566A (en) * | 2018-08-16 | 2019-01-15 | 芜湖科翔动力机械有限公司 | The oil duct cleaning device of engine cylinder cover |
| CN110052442A (en) * | 2019-05-28 | 2019-07-26 | 青岛德盛机械制造有限公司 | A kind of crankshaft cleaning equipment |
| RU196799U1 (en) * | 2019-11-28 | 2020-03-16 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Белгородский государственный аграрный университет имени В.Я. Горина" | Stand for washing parts and washing oil channels of engine crankshafts |
| RU208213U1 (en) * | 2021-08-30 | 2021-12-08 | Александр Анатольевич Зинин | STAND FOR WASHING THREADED PROTECTORS, HORIZONTAL MODEL |
| CN115502146A (en) * | 2022-09-27 | 2022-12-23 | 安徽中麦亚机电科技有限公司 | Ultrasonic cleaning process for compressor crankshaft |
-
2017
- 2017-05-09 CN CN201720557652.4U patent/CN206794239U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108380577A (en) * | 2018-05-11 | 2018-08-10 | 王丽 | A kind of two-sided cleaning device of flat glass plate processing |
| CN109201566A (en) * | 2018-08-16 | 2019-01-15 | 芜湖科翔动力机械有限公司 | The oil duct cleaning device of engine cylinder cover |
| CN110052442A (en) * | 2019-05-28 | 2019-07-26 | 青岛德盛机械制造有限公司 | A kind of crankshaft cleaning equipment |
| RU196799U1 (en) * | 2019-11-28 | 2020-03-16 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Белгородский государственный аграрный университет имени В.Я. Горина" | Stand for washing parts and washing oil channels of engine crankshafts |
| RU208213U1 (en) * | 2021-08-30 | 2021-12-08 | Александр Анатольевич Зинин | STAND FOR WASHING THREADED PROTECTORS, HORIZONTAL MODEL |
| CN115502146A (en) * | 2022-09-27 | 2022-12-23 | 安徽中麦亚机电科技有限公司 | Ultrasonic cleaning process for compressor crankshaft |
| CN115502146B (en) * | 2022-09-27 | 2023-06-02 | 安徽中麦亚机电科技有限公司 | Ultrasonic cleaning process for compressor crankshaft |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171226 Termination date: 20200509 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |